Stationary Gantry Frame 18m Stroke Double Heads Edge Milling Machine
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Stationary Gantry Frame 18m Stroke Double Heads Edge Milling Machine

A. Property and Usage of SXBJ-18 Large Plate Edge Milling Machine:
B. Application of SXBJ-18 Welding Groove Machining Equipment:
C. Put in Use of SXBJ-18 Long Stroke Large Steel Plate Edge Mill Machine:
D. Technical Parameters of SXBJ-18 Large Plate Edge Milling Machine:
Availability:
Quantity:

A. Property and Usage of SXBJ-18 Large Plate Edge Milling Machine:

1. Nature: XBJ and SXBJ models Edge Milling Machine is a kind of 1st operation equipment following the process steps of plate cut and press brake, for the purpose of welding groove machining on edges of workpieces sheet metal plate;

2. Types of Welding Grooves Available from SXBJ-18 Large Plate Edge Mill Machine:

1) In practical application, welding grooves that can be machined from this Large Plate Welding Groove Machining Equipment varies, based on customers demand, which is shown in below illustration:

2) The typical 6 kinds of welding chamfers to be available from double heads machine: (Fig.1)

Fig1 Edge Milling Machine

3) Processing of edges for welding preparation from SXBJ-18 heavy duty machine for plate edge milling : V and X chamfer, angle range in the scope of 25°-60°, blunt to 2.0 mm. Please check below photo:

4) The 30° V chamfer with 5mm blunt, finished on edges of 80mm thickness steel plate, delivered from Wuxi JACK SXBJ-18 Welding Groove Machining Equipment: (Fig.2)

Fig2 Edge Milling Machine 14

3. The Workpieces Applicable for SXBJ-18 Large Welding Groove Machining Equipment:

1) The workpieces of the machine can be sheet metal plates of various common seen materials: Carbon steel, stainless steel, copper...;

2) The maximum sizes of workpieces in SXBJ-18 large model machine: Length is up to 18,000mm, width is up to 3,000mm, and thickness is up to 100mm. Please check it shown in below photo:

3) Heaps of 100mm thick large carbon steel plates stocked at outdoors working sites of Wuxi JACK SXBJ-18 Long Stroke Large Steel Plate Edge Mill Machine: (Fig.3)

Fig3 Large Edge Milling Machine 8

4. In all, this SXBJ-18 double heads long stroke Edge Milling Machine is a kind of high efficiency 1st operation Welding Groove Machining Equipment for large plates, for machining on welding grooves of various kinds on double edges of sheet metal plates with various specifications, especially steel plate, ahead of welding operation.



B. Application of SXBJ-18 Welding Groove Machining Equipment:

1. Position: This SXBJ-18 model of heavy duty machine is the largest model of its kind at present, in the product group of XBJ and SXBJ series single and double heads Edge Milling Machine;

2. The only branch of machine which is “Bigger” than SXBJ-18 is: FXBJ and GFXBJ series Four to Five Heads configuration Heavy duty Plate Edge Milling Machine. Example models are FXBJ-18 four heads configuration and GFXBJ-23 five heads configuration large models;

3. Strong Capability: This SXBJ-18 large equipment for edge milling has the ability on implementing sheet metal edge milling operation, on double edges of metal plates made from different materials, such as Carbon Steel/ High Manganese Steel/ Stainless Steel/ Al Alloy/ Copper, etc.;

4. Applicable Application Business Cases of SXBJ-18 Heavy duty Plate Edge Milling Machine:

1) Types of Equipment: This SXBJ-18 model belongs to general purpose 1st operation equipment, focusing on auxiliary welding preparation;

2) Working Scenarios: This Large Plate Edge Mill Machine can be extensively applied at across nearly every facility/ plant/ working site of Heavy Industry, Large scale Industry, Machinery Industry, Energy Industry, etc.;

3) Why Necessary? At these working sites of the machine, large sums of metal plates are utilized as raw material, and need to be to welded into finished or semi-finished products. Hence entails process step of steel plate beveling, which is realized;

4) Application of SXBJ-18: Based on specific size, different models of machines for steel plate edge milling have its target customers. Of which large equipment such as SXBJ-16/ SXBJ-18 are usually installed at Shipbuilding, Port Machinery, Bridge Industry, for machining large size and heavy weight steel plates in high efficiency. Please check below photo:

5) Running of Wuxi JACK SXBJ-18 Large Plate Edge Milling Machine at Shipbuilding Facility customer site: (Fig.4)

Fig4 Large Edge Milling Machine 184



C. Put in Use of SXBJ-18 Long Stroke Large Steel Plate Edge Mill Machine:

1. Recommended Working Environment:

1) Overall Dimension of SXBJ-18: For this Large Plate Edge Mill Machine with the maximum 18m valid plate edge chamfering stroke, the total length of its mechanical machine bed is up to 23~ 24m, which equals to 5~6m longer than the 18m valid stroke. So, this set of large machine occupies fairly large area of space;

2) Installed Outdoors: For this reason, some customers set the place for this big machine outdoors, which is the case with the SXBJ-18 model shown in the attached pictures. This is not a preferred way of arrangement on the equipment. It should be viewed as a makeshift by customers;

3) The outdoors installed and operated Wuxi JACK SXBJ-18 Welding Groove Machining Equipment: (Fig.5)

Fig5 Large Plate Edge Milling Machine 4

2. Wuxi JACK Suggestion on Placement of SXBJ-18 Large Plate Edge Milling Machine:

1) The first priority or best choice is to install the machine at indoors workshop;

2) If there is no sufficient space inside workshop for installation of such large equipment, a rainproof shed or canopy had better be constructed on site;

3) If the first and second measures can not be made, the last resort is to cover the outdoors running machine when not in use, especially during the intrusion of wind and rain.



D. Technical Parameters of SXBJ-18 Large Plate Edge Milling Machine:

Model

Technical Parameter

SXBJ-18 Double Heads

Heavy duty Plate Edge Milling Machine

The Longest Edge Milling Stroke on Edges of Sheet Metal Plate

18,000 mm

Workpieces Sheet Metal Plate Width Scope

600 mm to 3,000 mm

Sheet Metal Plate Thickness Range for Edge Chamfering

6∼100 mm (According to customer demand)

Quantity of Hydraulic Drive Clamping Jacks

30 Pieces

Milling Head Quantity

2 Sets

Grooving Angle Range of Top Milling Unit

0° to +80°

Grooving Angle Range of Down Milling Unit

-45° to 0°

Power and rpm of Milling Head

7.5 kW, 1440 rpm

Spindle rpm of Edge Milling Head

75 ~ 420 r/min., 6 grades by handwheel

Hydraulic Power Motor

5.5 kW

Milling Unit Feeding Motor

2.2 kW

Edge Milling Working Speed

130∼1000 mm/min.

(VFD, Inverter Control) and real time display

Idle High Running Speed of Edge Milling Units

Fixed 4000 mm/min.

Applicable Diameter of Facer Plate

D=Ø125 ~ Ø320mm (Ø200mm For delivery)

Hydraulic Rated Pressure

5.5 MPa

Hydraulic Working Pressure

3.5 MPa

Hydraulic System Flowrate

47 L/min.

Worktable Width

550 mm

Worktable Height

1050 mm



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WUXI JACK TECHNOLOGY CO., LTD
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