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0 Sheet Metal Steel Plate Edge Milling Machine 84

Technical Advantages of Wuxi JACK Machine for Edge Milling

A. Subject of this Slides Page on Wuxi JACK Machine for Edge Milling:

1. This slides page is for your quick understanding on strong points of our XBJ/ SXBJ/ FXBJ series Single Head /Double Heads/ Four Heads configuration Edge Milling Machine. It is one of the superior and box products of Wuxi JACK. The discussion here mainly focuses on technical competitive edges of the Machine for Edge Milling;
 

2. Usage of Machine for Edge Milling:

1) Output of Edge Milling Machine: This is a kind of high efficiency 1st operation welding groove milling equipment, for processing on sheet metal plates of various materials and thickness, especially carbon steel, to high efficiently deliver superior quality various sizes and types of bevels;
2) Steel plate edge milled from Wuxi JACK different models of Machine for Edge Milling:
3) Nature: So, it is an important machining support machine on steel plate welding;
 

3. Related Pages on Wuxi JACK Sheet Metal Plate Machine for Edge Milling:

1) Edge Milling Machine;
2) Double Heads Long Stroke Edge Milling Machine;
3) General Purpose Edge Milling Machine;
4) Advanced Configuration Edge Milling Machine;
5) Working Videos of Edge Milling Machine;
6) Working Videos of Long Stroke Double Heads Edge Milling Machine;
7) Working Videos of General Purpose Edge Milling Machine;
8) Working Videos of Advanced Configuration Edge Milling Machine;
9) Video of Wuxi JACK Standard and Special Made Edge Milling Machine

B. Competitive Technical Strong Points of Wuxi JACK Sheet Metal Steel Plate Machine for Edge Milling:

Slides 1: Full Line of Models on Machine for Edge Milling for Customer Choice:

Wuxi JACK designs and produces all the available models of Plate Edge Milling Machine in the market and industry:


1. Standard Specifications: The effective edge milling stroke in conventional modes of the Machine for Edge Milling is from 3,000mm (XBJ-3/ SXBJ-3) to 18,000 mm (XBJ-18/ SXBJ-18);

 

2. Configuration Choices of Sheet Metal Steel Plate Machine for Edge Milling:

It can be in the form of:
1) Either XBJ series single milling head configuration;
2) SXBJ series double milling heads configuration;
3) FXBJ/ GFXBJ series large scale four milling heads configuration, under special made cases;

 

3. Special Design Models of Sheet Metal Steel Plate Machine for Edge Milling:

Besides standard models, rich assortment of special configurations of the machine can be developed by Wuxi JACK for customers. For example:
1) Double sides of the machine work table simultaneously edge milling working style,
2) Stream flow production line application purpose tandem Machine for Edge Milling, working in pair, to cut on both sides of sheet metal;
3) Horizontal and transverse edge milling at the same time, along the long length direction and width side of large steel plate ...
All these tailor made functions can be available in the Wuxi JACK Edge Milling Machine, making it more powerful, helping customers winning more profit
 

1 Steel Structure BOX H Beam End Face Milling Machine

Slides 2: The High Power and User Friendly Operation of Milling Head in Wuxi JACK Machine for Edge Milling:

A. Milling head is the “Soul” in any set of Edge Milling Machine. Its performance directly determines on performance of entire set of machine in the largest degree;
 

B. Exceeding Capabilities and Functions of Milling Heads Equipped in Wuxi JACK Sheet Metal Machine for Edge Milling:

Wuxi JACK Superiority: The milling head equipped in all models of our XBJ and SXBJ series Edge Milling Machine have far more better performance than that of milling heads equipped in machines of other suppliers in the market, embodied on below index of:

1. Power of Milling Head in Wuxi JACK Steel Plate Machine for Edge Milling:

1) 7.5kW power in Wuxi JACK Edge Milling Machine, versus 5kW/ Or 4kW power milling head selected by other suppliers;
2) So, why does high power of milling head so important? --- You may know that, the higher the power of milling head, the deeper the cutting depth of each time stroke of edge milling metal cutting, and hence higher edge milling quality and efficiency;
 

2. Milling Head Spindle Revolutionary Speed Convenient Change in Wuxi JACK Machine for Edge Milling:

1) There are 6 /9 shifts of spindle revolutionary speed for optional choice in milling heads of Wuxi JACK Edge Milling Machine, which is marked clearly on nameplate of its cover, as you can find from below slides;
2) Competitor’s milling head only has single spindle revolutionary speed;
3) The adjustment on spindle revolutionary speed is also easy and convenient in Wuxi JACK Machine for Edge Milling: As shown in the slides page below, you just need to turn the speed lever, which is assembled on face cover of milling head alongside the machine nameplate;

4) Solution Adopted by Other Suppliers of Sheet Metal Plate Machine for Edge Milling:

a) Comparatively, for milling heads equipped in Edge Milling Machine produced by some other suppliers, when it is necessary to change spindle revolutionary speed, operator needs to take off cover of the milling head, and replace gear--- This is really difficult to operate, and takes fairly long time;
b) Besides, milling heads equipped in Machine for Edge Milling produced by some suppliers even do not have spindle revolutionary speed change available for choice at all --- In other words, only solitary spindle revolutionary speed during edge milling operation.
2 Steel Structure BOX H Beam End Face Milling Machine

Slides 3: Reliable, Smooth and Precise Guidance on Milling Heads Movement along Work Table of Wuxi JACK Machine for Edge Milling:

1. Importance of Milling Head Movement Guide in Steel Plate Machine for Edge Milling:

1) During work, edge milling operation is carried out by means of milling head moving in working speed, along machine work table;
2) So, accurate and smooth guidance on milling head movement plays critical role, on ensuring superior quality and high efficiency of edge milling operation in the machine;

 

2. High Precise Heavy duty Linear Guiderail in Wuxi JACK Plate Machine for Edge Milling:

As indicated in below slides page, guidance on milling head moving along work table of Edge Milling Machine is realized with double tiers of:
1) The higher position guiderail is of heavy duty precise ball bearing linear guiderail, which is assembled onto mechanical base of machine in vertical orientation, serving as precise guiding purpose;
2) The lower position guiderail is of V shape cross section honing type heavy duty guiderail, which is assembled onto mechanical base of the Edge Milling Machine in horizontal orientation, serving as holding and supporting purpose;
3) In this way in Wuxi JACK Machine for Edge Milling, the horizontal movement of milling head carriage along mechanical base is dependable, smooth and precisely, and can be kept for long service life at superior level;
4) Comparatively, in Edge Milling Machine produced by some other suppliers, the guide rails here are just ordinary type which has no guarantee on movement precision and stability, and are welded onto machine bed instead of assembled, this lowers down total manufacturing cost of machine, but deteriorates performance of edge milling still further.

3 Steel Structure BOX H Beam End Face Milling Machine

Slides 4: Exclusive Function Cell of Wuxi JACK Sheet Metal Steel Plate Machine for Edge Milling:

1. Significance: This function cell distinguishes Wuxi JACK Edge Milling Machine from other suppliers: It is the exclusive function cell owned by Wuxi JACK. In other words, you can only get such useful function cell at Wuxi JACK produced machine;

2. Usage and Huge Benefit of Hydraulic Drive Steel Plate Handling Unit for Operation of Machine for Edge Milling:

1) Suppose without this Valuable Unit in Edge Milling Machine:
a) You may know that, steel plates to be edge milling usually have large size and heavy weight: Up to 18m long, 100mm thickness, dozens of tons weight;
b) So, its loading into and out of the machine by hands is really dangerous and time consuming, suppose being implemented in manual way;
2) Value of Wuxi JACK Solitary Owned Hydraulic Drive Sheet Metal Handling Unit for Daily Operation:
This hydraulic drive automatic running metal plates pushing in and pulling out system relieves operator from the above mentioned hard job, and making edge milling operation more value added work.
4 Steel Structure BOX H Beam End Face Milling Machine

Slides 5: Precise/ Intuitive and Labor Saving Control on Milling Angle in Wuxi JACK Machine for Edge Milling:

1. This is another high value function element, that can only be available in Wuxi JACK produced Edge Milling Machine, no other suppliers delivered products:
2. Traditionally, during edge milling operation, angle of milling head is turned by hand, and monitored with eyes. It entails skill and experience of operators, and delivers inconsistent edge milling effect;
3. Now, with just input target tilting angle of milling head through touch screen of HMI (Human machine interface), the milling head will be tilted to that angle position automatically. The precision tolerance is 1/10th of ° for the Machine for Edge Milling.
5 Steel Structure BOX H Beam End Face Milling Machine

Slides 6: More Options on Milling Head Angle Range in Wuxi JACK Machine for Edge Milling:

Every exclusive function of Wuxi JACK Sheet Metal Steel Plate Edge Milling Machine is so useful for customers, including this function of more optional choices on wider edge milling angle:


1. In conventional models Edge Milling Machine, angle range of milling head is 0°~ 45° for upper edge milling head, and -45°~ +0° for lower edge milling head;
2. On that basis, Wuxi JACK Machine for Edge Milling provides more options for customers choice, so that you can acquire more personalized edge milling grooving target: Such as 0°~90°, or -45°~+45°;
3. Benefits: In this way, not only wider angle of welding grooves can be available from Wuxi JACK Edge Milling Machine, but also any set of milling head can fulfil tasks of two milling heads, raising edge milling productivity.

6 Steel Structure BOX H Beam End Face Milling Machine

Slides 7: Reliable Hydraulic Drive Clamp on Steel Plates into Work table of Wuxi JACK Machine for Edge Milling:

1. During edge milling operation, workpieces (Steel plates) should be positioned correctly and clamped firmly along the long length machine work table. This is precondition on guaranteeing on persistent good quality edge beveling outcome from the machine;
2. In Edge Milling Machine, this is realized with array of hydraulic drive jacks, which are installed on the bottom surface of mechanical pressing beam. This array of hydraulic drive jacks work in downstroke manner;
3. Quantity of these hydraulic drive jacks is based on effective stroke of the Machine for Edge Milling. Which means, the longer the max. edge milling stroke of the machine, the more the quantity of the hydraulic pressing jacks.
7 Steel Structure BOX H Beam End Face Milling Machine

Slides 8: Special Designed Structure and Functions of Wuxi JACK Machine for Edge Milling

Based on Customer Personalized Demand:

1. Significance: In practical application, due to the wide variety of Edge Milling Machine application across manufacture industries, so is its required varied specific structure and function;
2. Wuxi JACK Capability: Over the past 2 decades, Wuxi JACK has successfully developed series of special models machine, to fully satisfy customer personalized demand. For example:


3. Double Sides Simultaneously Running Steel Plate Machine for Edge Milling:

Shown in below Slides page, the left one set of Wuxi JACK machine exported to South Asia:
1) Has its two sets of milling heads installed at both sides of machine work table, instead of installed at the same side as in conventional models Edge Milling Machine;
2) In this way, the machine can implement on welding groove cutting on both sides of workpiece (Strip plates) in high efficiency;
 

4. Production Line Purpose Tandem Steel Plate Machine for Edge Milling:

The right one group of individual machine group, includes 2 sets of SXBJ-4 model double heads Edge Milling Machine:
1) The 2 sets of Edge Milling Machine are deployed in an automatic production line, inside facility of a Chinese famous Port Machinery Company;
2) Such special design tandem Machine for Edge Milling can cut on welding grooves on both sides of steel plates, front and rear sides, by means of one time passing through of steel plates along this special design machine group;
3) The finished welding grooves on steel plate are in the form of upper/ lower/ straight edges grooves, keeping up with the expected TAKT of streamline production line.
8 Steel Structure BOX H Beam End Face Milling Machine

Slides 9, 10 and 11: Superior Quality Components and Sub-Assemblies equipped in Wuxi JACK Sheet Metal Steel Plate Machine for Edge Milling:

These 3 slides present to you that, the superior quality of our Edge Milling Machine comes from not only ingenious design of the machine itself, but also the order to delivery manufacture process, as well as superior quality of every outsourced components and sub-assemblies, as part of the machine:

1) Milling head and its consumable cutter head and facer blade;
2) High precision sector gear and angle indicating ruler, for transmission and managing on milling head carriage tilting;
3) Hydraulic system and pump station for driving working handling and clamping systems;
4) High strength/ durable/ high precision mechanical machine frame, work table, and mechanical base bed;
5) Milling carriage motor drive and transmission guiderails and racks;
6) Electric cable slides deployed along the entire length of the Plate Machine for Edge Milling.
9 Steel Structure BOX H Beam End Face Milling Machine
10 Steel Structure BOX H Beam End Face Milling Machine
11 Steel Structure BOX H Beam End Face Milling Machine

Slides 12: Superior and Consistent Milling Quality delivered from Wuxi JACK Machine for Edge Milling:

Shown in below Slides page, with so many outstanding functions, traits and performance embedded in the machine, and strict control on every link of Order to Delivery value chain, the superior quality welding grooving delivered from Wuxi JACK Edge Milling Machine is fully guaranteed, and to be a surefire outcome.
12 Steel Structure BOX H Beam End Face Milling Machine

Slides 13 and 14: Broad Customer Base of Wuxi JACK Sheet Metal Steel Plate Machine for Edge Milling:

Shown in below 2 Slides pages, with so much exceeding performances, the widely accepted and broad base of Wuxi JACK XBJ and SXBJ series Edge Milling Machine is positively, warmly and widely accepted by customers worldwide.
 
13 Steel Structure BOX H Beam End Face Milling Machine
14 Steel Structure BOX H Beam End Face Milling Machine

Questions and Answers on Wuxi JACK Sheet Metal Steel Plate Machine for Edge Milling

  • Q What are Advantages and Disadvantages of General Purpose End Milling Machine?

    A The strong point of Standard Edge Milling Machine lies in its short lead time and relative lower machine price. Due to its modular design, the Standard Steel Plate Edge Milling Machine can be Assembly-to-Order in viewpoint of supply chain management;
    The weak point of Standard Edge Milling Machine is some niche requirement from customers can not be satisfied, which is the proper condition for tailor-made Edge Milling Machine. Which we will summarize in next product section.

  • Q How to Determine the Most Appropriate Model of General Purpose End Milling Machine?

    A The 4 main points on confirming core configuration, and hence model of Edge Milling Machine are:
    1) Whether it is necessary to make both top and straight edge beveling, as well as bottom edge beveling, or only the former? This leads to XBJ single head or SXBJ double heads Edge Milling Machine;
    2) The largest length of edge milling stroke necessary. For example, 9000mm. This relates to XBJ-9 or SXBJ-9;
    3) The max. thickness of workpiece in General Purpose Edge Milling Machine. The common seen includes 40mm to 50mm, and up to 100mm, or even 200mm;
    4) The required beveling angular scope in General Purpose End Milling Machine. The default setting is 0°~45°, or 0°~60°; The custom made is 0°~80°, -45°~+45°, 0°~90°...

  • Q What is Application Range of General Purpose Edge Milling Machine?

    A There is no limitation on applicable industries of General Purpose Edge Milling Machine. As a kind of universal 1st operation equipment, this machine can be applied in every sector, where metal plate fabrication is necessary. The typical plants can be listed as but not confined to: Vehicle, Power Plant, Petro Chemical, Port Machinery, etc.

  • Q Is it difficult to operate and maintain the Wuxi JACK Advanced Configuration Edge Milling Machine in daily work?

    A Definitely No. On the contrary, the purpose on introducing this series of Advanced Configuration Edge Milling Machine by Wuxi JACK is to deliver more superior work performance of the equipment, and set up more easy and convenient operation for customers. 
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Sheet Metal Steel Plate Machine for Edge Milling Blogs

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    For East European Customer: Wuxi JACK SXBJ-6 Model Double Heads Plate Edge Milling Machine
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