1 Servo Drive Welding Positioner 3- IMG_6022

Wuxi JACK Servo Drive Welding Positioner,

Providing the Highest Precision Weld Turntable for Customer!

Application of Servo Drive High Precision Welding Positioner

1. Technology: Servo Drive Welding Positioner, as its name suggests, is driven with servo motors and controlled with servo controllers for its Weld Turntable and workpieces work motions:
1) 0° ~ 360° revolve;
2) 0° ~ 120° tilt;
3) 0° ~360° rotate;
4) Up and down elevation...
So as to acquire the highest degree of positioning management accuracy;
2. Type: In practical application, Servo Drive Welding Positioner can be any common seen types of Weld Turntable:
1) Conventional 2 axis 0° ~ 360° revolve and 0° ~ 120° tilt;
2) Single axis horizontal or vertical 0° ~ 360° revolve;
3) Three to four axis 0° ~ 360° revolve and rotate, elevation Head and Tail Welding Positioner

Wuxi JACK 2 ton loading capacity Weld Turntable Servo Drive Welding Positioner:

Wuxi JACK 3 ton loading capacity special made Servo Drive Welding Positioner:

Wuxi JACK 30 ton loading capacity Servo Drive Weld Turntable and 10 ton loading capacity servo drive Head and Tail Welding Positioner:

3. Function Elements: Besides high precision servo motor/ servo driver/ encoder, all the other working groups of servo drive High Precision Welding Positioner are all above average high standard ones, to promise reliable, consistent, controllable, high level performance of workpiece welding:

Function units of Wuxi JACK Servo Drive Welding Positioner:

Working Videos of Wuxi JACK Servo Drive and Other Types of Weld Turntable

Related Pages on detailed technical introduction and videos of Wuxi JACK Welding Positioner:
1. Welding Positioner;
2. Single Axis Weld Turntable;
3. Two Axis Rotating and Tilt Welding Positioner;
4. Three Axis Rotating, Tilt and Elevating Welding Positioner;
5. Three to Four Axis Double Column Welding Positioner;
6. Special Design Welding Positioner

Example on Technical Parameters of Wuxi JACK Head and Tail Servo Drive Welding Positioner

As a kind of special design high end custom-made welding equipment, servo drive High Precision Welding Positioner covers full scope of:
1) Single axis horizontal or vertical revolve Weld Turntable;
2) Two axis 0° ~ 360° revolve and 0° ~ 120° tilt traditional Welding Positioner with single table top;
3) Three to four axis L type Welding Positioner/ Head and Tail Welding Positioner...
Below are technical parameters we proposed for an East European customer on double columns Servo Drive Welding Positioner:

Always Accurate Position Management with Wuxi JACK Servo Drive High Precision Welding Positioner

The Significance of High Precision Positioner Control on Servo Drive Welding Positioner

1. Application Background of Servo Drive: Welding Positioner has extensive application across various manufacturing industries, especially Construction Machinery and Vehicle industries, involving fabricating on various structure members and complicated working parts. At some scenarios, the accurate angular position control in Rotary Weld Turntable has very high standard requirement, which entails the introduction of Servo Drive Welding Positioner;
2. Positioning Enforcement Units: Servo motor and servo controller are not the only necessary measures to guarantee on high standard accuracy of Rotary Weld Turntable. As execution unit, the transmission and mechanical system of servo drive Welding Positioner also plays critical role on making sure its strict sense of accurate angular positioning manipulation;

3. Wuxi JACK High Precision Control on Operation of Servo Drive Welding Positioner:

1) Wuxi JACK Achievement: We have designed and produced numerous precise servo drive Welding Positioner for customers, not only in the sub group of Single Axis Weld Turntable, but also Double Axis Welding Positioner, L type Welding Positioner, etc.;
2) As you can check from the above 4 photos, in Wuxi JACK servo drive High Precision Welding Positioner, the transmission unit/ mechanical body/ welding fixture… of the welding equipment are all special made high level ones, for guaranteeing on high standard performance. The transmission on Weld Turntable revolve and tilt are clearance eliminating type;
3) Positioning Precision Tolerance: The angular position accuracy in servo drive Welding Positioner for Weld Turntable of both 0°~360° revolving and 0°~110° tilting can be controlled within the tolerance of ±0.02°.

Technical Brief: Characteristic and Application Field of Servo Drive Weld Turntable

1. Technical Features of Servo Drive Welding Positioner:

Workpiece degree of freedom for welding operation positioning:
1) 0° ~ 360° revolve;
2) 0° ~ 120° tilt;
3) Up and down elevation along supporting columns;
Are all driven with servo motors and detected with encoders, tighter with working velocity controlled and displayed with servo controller and modules ;
2. Comparatively, in conventional welding positioner, Weld Turntable and workpiece motion drive are with ordinary A.C. motors, and welding velocity controlled with A.C. inverters;
3. Strong Points of Servo Drive: The welding speed regulation with servo controller can acquire wider range than A.C. inverters, up to 10~ 20 times difference, and more precise finer welding speed management;
4. Other main function groups of Servo Drive High Precision Welding Positioner, including electric control system, transmission unit, mechanical body, are all different from conventional standard rotary Weld Turntable. Which we will give a short introduction in the later on 3 examples of Servo Drive High Precision Welding Positioner:

Wuxi JACK Servo Drive Welding Positioner and Servo Drive Weld Turntable: (Fig.1,2)

Fig1 Servo Drive Weld Turntable 4 IMG_20240915_104554

Fig2 Servo Drive Welding Positioner- IMG_5973

5. The welding mode in Servo Drive Welding Positioner is usually small current types: TIG, laser welding, GMAW, strap cladding, etc.;
6. Summary on general picture and strong points of our various structures, configurations, models of Weld Turntable, are introduced in thematic slides page of “Superiority of Wuxi JACK Welding Positioner”.

7. The Application Field of Servo Drive High Precision Welding Positioner:

1) Loading Capacity: Servo Drive Weld Turntable is mainly applied on small to medium size, or light to middle weight working parts, with the strictest requirement on positioning precision tolerance:
a) Correspondingly, in two axis Servo Drive Welding Positioner, loading capacity of Weld Turntable is usually up to 5 Ton, majorly 2 ~ 3 Ton;
b) In Single Axis Servo Drive Weld Turntable, the max. loading capacity can be 30 Ton;
2) Selling Volume: Servo Drive Welding Positioner itself is a small branch in the product family of Rotary Welding Positioner, niche product meeting on personalized technical requirement;

3) Applicating Scenarios of Servo Drive High Precision Welding Positioner:

At the applicating cases of
a) Where extremely high precision on angular positioning of workpiece is necessary, for example, ±0.02° positioning;
b) Or working environment is not proper for human intervention;
c) Or required degree of freedom is more than 3
d) Robot welding station ...
Servo Drive Welding Positioner and Weld Turntable are proper choice for customers.

The 3 Applicating Examples on Wuxi JACK Servo Drive Welding Positioner

1. Two Axis 2 Ton/ 3 Ton Loading Capacity Weld Turntable Servo Drive Welding Positioner;
2. Single Axis 10 Ton Loading Capacity Servo Drive Weld Turntable;
3. Three to Four Axis Servo Drive Head and Tail High Precision Welding Positioner

1. Two Axis Servo Drive Welding Positioner:

1. Applicable Workpieces of Two Degree of Freedom:

1) The Servo Drive Welding Positioner at right hand photos are for confidential military use;
2) Positioning Precision Management: Generally speaking, when for fabricating on small to medium size and weight working parts of complicated structures,
a) When angular position control should be maintained within the precision level of ±0.02° ~ ±0.05°;
b) Or linear working motion should be kept within the precision tolerance of ±0.01mm;
c) When welding speed involves wider adjustable range, such as 20 times instead of 10 times with A.C. inverter...
Two axis servo drive Welding Positioner should be put into use.

2. Technical View on Two Axis Servo Drive Welding Positioner:

1) Electric Control and Transmission: The 0°~360° revolve and 0°~120° tilt of Weld Turntable are driven with servo motor, detected with encoder, controlled with special model of PLC module or CNC controller, and transmitted with special made planetary reducer, which has double structure for clearance remove;
2) Mechanical Strength: The box structure mechanical body increases rigidity and strength of the servo drive High Precision Welding Positioner;
3) Loading Capacity: The servo drive Weld Turntable in the right hand photos have 3 Ton and 2 Ton loading tonnage respectively;
4) Welding Fixture for Workpiece Secure: Usually ingenious design delicate welding fixtures are used to firmly clamp workpiece onto Weld Turntable, as you can check from the right hand photos.

3. Technical Parameters of Two Axis Servo Drive Welding Positioner:

1 Servo Drive Welding Positioner 3- IMG_3167

2 Servo Drive Welding Positioner Rotary Welding Table IMG_6022

2. Single Axis Servo Drive Weld Turntable:

1) Max. Loading Capacity: 30 Ton, which covers fairly wide application of working parts;
2) The core mechanical working unit of the high precision welding equipment: Slewing support is precisely machined and special made;
3) Periphery Working Units: For its commissioning process at Wuxi JACK facility and customer site, we use CNC controller for managing on rotating of servo drive Weld Turntable; When works at customer site, laptop computer or CNC controller is used to monitor and trace on welding operation, with robot as welding equipment of the station.

3. Three Axis Head and Tail Servo drive High Precision Welding Positioner

1. Where Used: This is applied in robot working station, laser welding, special welding, or any other types of high precision automatic welding;
2. Control Axis: By means of robot control system and mechanical execution unit, the degree of freedom for welding can be up to 4~ 7 degree of freedom or more;
3. Technical Characteristic: The servo drive in Head and Tail Welding Positioner is on 0° ~ 360° revolve and 0° ~ 360° rotation of Weld Turntable and workpiece. The elevation of Weld Turntable and workpiece are driven with hydraulic station, transmitted with leadscrew or chains, depending on vertical stroke in the Head and Tail Servo Drive Welding Positioner.

Double Columns Servo Drive Welding Positioner 2

The Application and Related Equipment of Servo Drive Weld Turntable

1. Three Cases of Applicating Scenarios on Servo drive High Precision Welding Positioner:

1) High precision control demand on workpiece angular and linear position: ±0.02°~ 0.05° and ± 0.1mm;
2) Where working site is not applicable for manual operation, such as painting or any other pernicious environment;
3) More than 3 control axis needed for welding operation --- This need to be accomplished with robot welding;
2. Application Industries: So, Servo drive Welding Positioner is usually applied in Aviation, Military Use, Measurement Instrument, High Speed Express, where top level positioning management are entailed;
3. Related Welding Equipment: Same as other types of Rotary Welding Positioner, the mated welding equipment with servo drive Weld Turntable are:
1) Welding Manipulator (Column and Boom welding equipment);
2) Welding Rotator (Turning Roller Bed);
3) Various types of Special Welding Machine;
4) Welding Fixture (Requisite working assistant element), etc.

Put into Use Conventional and Servo Drive Welding Positioner

Notice for Attention on Use of Rotary Weld Turntable:

1) When Not in Work: For Elevating type Welding Positioner, including L type and double columns, everyday at the completion of welding operation, be sure to descend the L arm and Weld Turntable to its original bottom position close to workshop floor. This is for safety purpose of operator and equipment Welding Positioner itself;
2) Daily Maintenance: For all kinds of Rotary Welding Positioner, everyday before its official working, operator need to check on and make sure the prime condition of welding fixture and Weld Turntable: This is also for the reason of maintaining safe condition of personnel and Welding Positioner, as well as making sure workpiece will not be damaged, in case there is defect issues with welding fixture of Rotary Welding Positioner.

Wuxi JACK Conventional and Servo Drive High Precision Welding Positioner

There is always one fitting for you!

LBS3 L type Lifting Welding Positioner with 3 Ton Loading Capacity Weld Turntable

LBS2 L type Elevating Welding Positioner with 2 Ton Loading Capacity Weld Turntable

Two Axis Welding Positioner with 3 Ton Loading Capacity Weld Turntable

Single Axis Horizontal Revolve Servo Drive Weld Turntable of 30 Ton Loading Capacity

HB12 Two Axis Welding Positioner with 1.2 Ton Loading Capacity Weld Turntable

Two Axis Servo Drive Welding Positioner with 2 Ton Loading Capacity Weld Turntable

Two Axis Servo Drive High Precision Welding Positioner with 3 Ton Loading Capacity Weld Turntable

Three Axis Manual Elevating Welding Positioner of 5 Ton Loading Capacity

Single Axis Vertical Revolve Welding Positioner of 8 Ton Loading Capacity

Two Axis Welding Positioner of 50 Ton Loading Capacity Special Design Weld Turntable

LBS12 L type Elevating Welding Positioner with 1.2 Ton Loading Capacity Weld Turntable

PR24 Pipe Welding Positioner Rotator for Pipe and Elbow Fabrication

Wuxi JACK Other Superior Quality Welding Equipment and Machinery

HGZ5 Self-Adjusting Welding Roller Rotator with 5 Ton Loading Capacity

LHZ3030 Medium duty Welding Column and Boom with GMAW Welding Head

Small Cylinder Body Circumferential Welding Equipment

Special Design Pipe Flange Welding Machine

CNC-CG4000 CNC Plasma Cutting Machine with American Hypertherm Power Supply

SXBJ-15 Heavy duty Large Size Sheet Metal Plate Edge Milling Machine

MP20 Plate Butt Joint Welding Machine

ZHJ15 Model 3 in 1 H Beam Assembly Welding Straightening Machine

LHZ6050 Large Welding Manipulator Column and Boom Welding Equipment

HGK2 Leadscrew Adjust Welding Turning Roller Rotator of 2 Ton Loading Capacity

DX6080 Large BOX H Beam End Face Milling Machine at Vietnam Customer Workshop

CNC-CP7-3000/12 Large CNC Pipe Cutting Machine at American Customer Facility

Other Series of Products We Own besides Welding Positioner

MP20 Automatic Plate Butt Joining Machine with Triple Cutting

DX1520 H Beam End Face Milling Machine for Steel Structure

Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine

General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine

7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine

HB-series Single Table Top Universal Welding Positioner with Chuck

Rotary Welding Positioner Blogs

3 Sets of High Precision Servo Drive Turn Table To 2 Customers Delivered by Wuxi JACK
Brief on Application and Composition of High Precision Servo Drive Rotary Table; The Structure and Usage of 3 Jaw Chuck with Assembled onto Turn Table; Technical View on High Precision Servo Drive Welding Turntable; Summary on Wuxi JACK Turn Table and Other Produces Read More
The Development Prospect of Welding Positioner
Definition and Function of Welding Positioner Welding Turning Table; Main Category of Welding Positioning Equipment; Development Prospect of Welding Positioner Welding Turntable; How to Properly Select Welding Positioner Rotary Welding Table; Summary on Wuxi JACK Welding Positioner Read More
Overview on Types of Welding Postioner And Its Choice
Usage and Application of Welding Positioner Classification and Models of Welding Positioner Technical Function Views of Welding Positioner Read More