1 Welding Turning Table 4

Wuxi JACK Single Axis Welding Positioner, 

Supplying the Most Cost Effective Superior Quality Welding Turning Table for Customers!

Application of Single Axis Horizontal or Vertical Rotary Welding Table

1) Function: Single Axis Welding Positioner provides single degree of freedom: 0° ~ 360° rotation of Welding Turning Table, either in horizontal or vertical planes. It can be driven with ordinary A.C. motors, with loading capacity up to 100 Ton; Or driven with servo motors, with loading capacity up to 30 Ton;
2) Wuxi JACK Achievement on Rotary Welding Table: Over the past 2 decades, Wuxi JACK engineering team has developed and produced series of structures/ loading capacities / specifications of Single Axis Welding Positioner, for customers both in China and overseas:
Horizontal Revolve Ordinary Motor Drive 30 Ton Loading Capacity Round Table
Horizontal Revolve Y Series Motor Drive 80 Ton Loading Capacity Round Table
Horizontal Revolve Y Series Motor Drive 100 Ton Loading Capacity Square Shape Rotary Welding Table
Horizontal Revolve Servo Motor Drive 10 Ton Loading Capacity Welding Turning Table
Horizontal Revolve Ordinary Motor Drive 20 Ton Loading Capacity Round Table
Vertical Revolve Single Axis Welding Positioner of 5 Ton Loading Capacity
Horizontal Revolve Servo Drive Welding Turning Table of 30 Ton Loading Capacity
Horizontal Revolve Y Series Motor Drive 40 Ton Loading Capacity Round Shape Welding Turning Table

Critical Functions of Wuxi JACK Servo Drive Welding Turning Table:

3 Jaw Claw for Clamping Workpieces onto Rotary Welding Table
Welding Fixture being Assembled onto Rotary Welding Table
Cover of Servo Drive Motor alongside Welding Turning Table
Servo Drive Motor of Single Axis Welding Positioner

Wuxi JACK Other Rotary Welding Table:

Two Axis/ Three Axis Conventional, Head and Tail, L Type Structure Elevating:
Two Axis 0°~ 360° Rotate and 0°~ 120° Revolve
L Type Structure Welding Positioner of 1 Ton Loading Capacity Elevating Welding Turning Table
2 Axis Head and Tail Welding Positioner 0°~ 360° Revolve and Move
PR40 Pipe Rotating Welding Positioner for Fabricating on Pipe Elbow

Working Videos of Wuxi JACK Two/ Three Axis and Single Axis Welding Positioner

Relate product pages on videos and technical introduction on Wuxi JACK Rotary Welding Table:

1. Welding Positioner;
2. Two Axis Revolve and Tilt Welding Positioner;
3. Three to Four Axis Revolve, Rotate, Elevation and Movable Welding Positioner;
4. Head and Tail Double Columns Welding Positioner;
5. Servo Drive Welding Positioner;
6. Special Made Welding Positioner;
7. Superiority of Wuxi JACK Welding Positioner

Sample Parameters of Wuxi JACK Horizontal and Vertical Revolve Welding Turning Table

Below are brief technical specifications of horizontal and vertical plane revolve Single Axis Welding Positioner. More detailed introduction on products are at bottom sections of this page:
 
1. Horizontal Plane Revolve Single Axis Welding Turning Table:
2. Vertical Plane Revolve Single Axis Welding Positioner:

Technical Competitive Edges of Wuxi JACK Rotary Welding Table

The strong points of Wuxi JACK Welding Turning Table are what distinguishes our welding equipment products from that of other suppliers in the industry and market, which are embodied on all aspects of our Welding Positioner. Here we discuss on the supplementary units applied in our two/ three/ Single Axis Welding Positioner.

Sophisticated Supplementary Function Units in Operation of Rotary Welding Table:

What is the Position of Supplementary Units for Fulfilling on High Standard Running of Various Welding Turning Table?

1. Workpiece Fixture in Operation of Multi and Single Axis Welding Positioner:

1) Importance: Welding Positioner has the main task of all direction management on its Welding Turning Table and working parts. Long term stable operation of the Welding Positioner needs assistance from its supplementary mechanisms, especially welding fixture installed on top of its Rotary Welding Table, and other types of assistant locating units. These supplementary function units are indispensable for guaranteeing on normal running of the Rotary Welding Positioner, making it rendering complete function on workpieces fabrication;
2) Wuxi JACK Technical Strength: Our engineering team has very rich experience in developing and supplying the complete set of Welding Positioner together with supplementary units, from various welding fixture fixed on the Welding Turning Table, to different kinds of splitting type locating equipment;

2. Conductive Unit in Welding Positioner and Rotary Welding Table:

1) The second example is the conductive unit necessary in electric circuit of Rotary Welding Positioner and Welding Turning Table, as you can check from the above photos: With this exclusive and ingenious design by Wuxi JACK engineering team, the performance of the conductive unit and its cables will not be entangled during revolve of the Rotary Welding Table;
2) Or, in other words, there is no confinement on 0° ~360° rotation of the Welding Turning Table, which may lead to negative impact on conductive unit, totally making sure the safe and reliable performance of Rotary Welding Table, during operation of the Welding Positioner;
3. For more detail, please check the product introduction of Single Table Top Special Made Servo Drive Welding Positioner.

Function, Application and Advantages of Single Axis Welding Positioner

1. The Structure and Characteristic of Single Axis Welding Turning Table:

1) Principal Operation: Single axis Welding Positioner, as its name suggests, has one degree of freedom on workpiece position adjustment, in the way of 0°~360° revolve of its Rotary Welding Table and working parts. The original 0°~120° tilt as in the case of two/ three axis welding positioner is removed;
2) Two Major Types: Depending on revolve plane of its Welding Turning Table, the Single Axis Welding Positioner has two types of horizontal and vertical rotation style, as shown in below two photos for comparison:

Two Kinds of Wuxi JACK Single Axis Rotary Welding Table: Vertical Plane Revolve (Left) and Horizontal Plane Revolve (Right) (Fig 1,2)
Fig1 Single Axis Welding Positioner 4- IMG_0086 Fig2 Rotary Welding Table 2
3) Using Volume: Of which the horizontal plane rotating single axis Welding Positioner has broader application range, compared with vertical plane rotating type Rotary Welding Table, which is dedicated working for fabricating on structural workpieces of flexible length, simple cross section outline, light to medium weight.
 

2. The Applicable Working Parts to be Welded on Single Axis Rotary Welding Table:

1) Majority of working parts to be welded on single axis Welding Positioner are cylinders/ barrels of different diameters, especially those in horizontal plane revolved Welding Turning Table;
2) Or structural working parts with regularly distributed welding seams along its entire length;
3) High End Products: Working together with robot and driven with servo motors and controller, certain types of structure members can also be applied onto high precision single axis Welding Positioner and Rotary Welding Table.

 

3. The Advantages of Single Axis Rotary Welding Table and Welding Positioner:

1) Cost Effective: Compared with conventional standard two/ three/ four axis Welding Positioner, the vertical plane revolve single axis Welding Positioner and horizontal plane revolve Welding Turning Table have 25% less manufacturing cost and selling price. So, under the condition of fabricating on applicable workpieces, these “simple” single axis Welding Positioner brings along more cost effective and highly effective solutions for customer;
2) Convenient Handling, Transportation and Service: The second merit with Single Axis Welding Positioner and Welding Turning Table is its concise structure, compact size, convenient handling, easy operation and maintenance;
3) For graphic review on general picture and strong points of our various superior quality welding positioning equipment, are illustrated in thematic page of “Superiority of Wuxi JACK Welding Positioner”.

Classification on Single Axis Welding Turning Table

The Single Axis Welding Positioner can be divided into two major groups of:


1. Horizontal plane revolve: Up to 100 ton loading capacity
2. Vertical plane revolve: Up to 10 ton loading capacity


Of ordinary Y series motor or servo drive

1. Horizontal Plane Revolve Single Axis Rotary Welding Table:

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1. Concise Structure of Horizontal Plane Revolve Welding Turning Table:

1) The right hand photo and design sketch denote on its structure: A piece of round shape (Minority condition is square shape) Rotary Welding Table is assembled onto a piece of vertical standing solid base, with the drive and transmission motor reducer being installed beneath the welding table;
2) Foundation: There is a piece of larger size installation plate at the bottom of the vertical base, and secured firmly into workshop floor. Its area is contact base and foundation of the welding equipment, keeping stability/ balance and stable running of the entire set of Rotary Welding Table;
3) Ingenious Design: To acquire on the compact size and symmetric structure of the entire set of the Single Axis Welding Positioner,drive and transmission units: Motor and reducer are assembled in symmetry at both sides of the vertical base.

 

2. Classification on Horizontal Plane Revolve Single Axis Welding Positioner:

1) Based on type of drive motor and revolve controller, the horizontal rotating Welding Turning Table has two types of ordinary A.C. motor drive and servo motor drive;
2) The loading capacity of ordinary A.C. motor drive welding equipment can be up to 50 Ton to 100 Ton;
3) The loading capacity of servo motor drive welding equipment has the max. tonnage of 30 Ton, of which the common seen specifications are 3 Ton to 5 Ton;
4) Welding System: The servo drive Welding Turning Table usually works with robot working station and or other sophisticated control case, such as laptop/ monitor/ video, etc. The corresponding revolve linear speed is obviously wider than that of the A.C. inverter control on ordinary A.C. motor drive Single Axis Welding Positioner: Usually the 20 to 30 times speed change scope is available.

 

3. Technical Parameters of Horizontal Plane Revolve Rotary Welding Table:

Below parameter table is the brief specification of common seen models:

 Degree of Freedom  0°~360° revolve of Welding Turning Table in horizontal plane 
 Linear Revolving Speed of the
 Welding Turning Table and Workpieces
 0.2 ~ 2 rpm for ordinary Motor
 drive; Custom made for servo
 drive
 Max. Loading Capacity of
 Rotary Welding Table and Workpieces
 2, 3, 5, 10, 50, 100 Ton for 
 ordinary A.C. motor drive
 Up to 10 ton for servo drive

2. Vertical Plane Revolve Single Axis Welding Positioner:

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1. Overall Structure of Vertical Rotating Welding Turning Table:

1) Brief: Looking at its appearance, the mechanical frame of vertical plane revolve single axis Rotary Welding Table is similar to a set of L type structure Welding Positioner: Its upright square column serving as trunk of the mechanical main body, and 2 pieces of long extending “feet” as its grounding installation base into workshop floor;
2) The difference is, there is no L arm in this erected Single Axis Welding Positioner. Instead, the Welding Turning Table is assembled directly onto the square column, in the direction of vertical plane;
3) Critical Control Specification: The balance and steady standing of the Welding Turning Table and workpiece is very important on this vertical plane revolve Single Axis Welding Positioner. As you can check from the left hand photo, besides the above mentioned 2 pieces of long feet, electric control cabinet of the Single Axis Welding Positioner is integrated into mechanical cavity of the welding equipment rectangular body, which improves and increase stability of its gravity center location, and hence stable persistent running of welding operation.

 

2. Applicable Workpieces of Vertical Plane Revolve Rotary Welding Table:

1) The working parts processed on this structure of welding equipment should have “stout” or “stumpy” figure, instead of “Slender” figure;
2) The welding seams on these workpieces should regular, and has “simple” way of distribution, because the welding equipment has only one degree of freedom;
3) Which means, the length of the workpiece should be short compared with its cross section size. This is considered out of stable running of the vertical plane revolve Welding Turning Table.

 

3. Technical Parameters of Vertical Plane Revolve Single Axis Welding Positioner:

Below parameter table is brief specification of common seen models:

 Degree of Freedom   0°~360° Revolve of Rotary Welding Table in Vertical Plane
 Linear Revolving Speed of the
 Welding Turning Table and Workpieces
  0.2 ~ 2 rpm for ordinary Motor
 drive
  Max. Loading Capacity of
 Rotary Welding Table
  2, 3, 5, 10 Ton
 Recommended Length of
 Workpiece
 Not up to 2 ~ 3 

 

The Application and Related Equipment of Single Axis Rotary Welding Table

1. Where Used: These simplified Single Axis Welding Positioner are basically used for fabricating on regular outline workpieces with “simple” distribution on welding seam, such as cylindrical parts. These working parts are often seen in industries of Pipeline, Oil and Gas, Pressure Vessel, Aviation, Measurement Instrument, etc.;
2. Related Equipment: The mated welding equipment are: Welding Manipulator (Column and Boom), Welding Rotator (Turning Roller Bed), and Special Welding Machine, etc.;
3. Function Unit: The necessary and requisite working cell on the single axis Welding Positioner and flat Welding Turning Table is Welding Fixture of different design, for firmly and reliably securing on working parts onto its Rotary Welding Table;
4. After welding, these working parts are sometimes sent to Beam End Face Milling Machine for surface machining and polish.

 

Single Axis Welding Positioner
01

Welding Turning Table
02

Rotary Welding Table
03

Wuxi JACK Multi and Single Axis Welding Positioner

There is always one fitting for you!
Two Axis 0°~ 360° Revolve and 0°~ 120° Tilt Welding Positioner of 3 Ton Loading Capacity Welding Turning Table
Two Axis 0°~ 360° Revolve and 0°~ 120° Tilt Welding Positioner of 10 Ton Loading Capacity Rotary Welding Table
Manual Elevating Two Axis Welding Positioner of 5 Ton Loading Capacity Rotary Welding Table
Two Axis 0°~ 360° Revolve and 0°~ 120° Tilt Welding Positioner of 1.2 Ton Loading Capacity Welding Turning Table
Two Axis Revolve and Move Head and Tail Welding Positioner of 3 Ton Loading Capacity
Heavy duty Three Axis Revolve Rotate Elevation Double Column Welding Positioner of 30 Ton Loading Capacity Rotary Welding Table
Three Axis Revolve Rotate Elevation Head and Tail Welding Positioner of 10 Ton Loading Capacity Welding Turning Table
Servo Drive Single Axis Welding Positioner of 30 Ton Loading Capacity Rotary Welding Table
L Type Structure Lifting Welding Positioner of 1 Ton Loading Capacity Rotary Welding Table
PR40 Pipe Rotating Welding Positioner
L Type Structure Elevating Welding Positioner of 1 Ton Loading Capacity Rotary Welding Table
Two Axis 0°~ 360° Revolve and 0°~ 120° Tilt Rotary Welding Table of 1 Ton Loading Capacity

Wuxi JACK Other High Quality Important Welding Equipment and Machinery

HGZ80 Special Design Bolt and Self-Adjusting Welding Turning Roller Rotator of 80 Ton Loading Capacity
HGZ20 Motor Drive Moving type Self-Adjusting Welding Roller Bed of 20 Ton Loading Capacity
HLK20 Bolt Adjusting Welding Turning Roller Rotator of 20 Ton Loading Capacity
HGK2 Leadscrew Adjusting Welding Rotator Roller Bed of 2 Ton Loading Capacity
LHZ3030 GMAW Welding Center Welding Manipulator Column and Boom
CNC-DX3030 Beam Pipe CNC End Face Milling Machine
SXBJ-12 Large Double Heads Edge Milling Machine
CNC-CG4000 CNC Flame Strip Cutting Machine
CNC-CP7-3000/12 Large CNC Pipe Cutting Machine
LHZ3030 Welding Manipulator Column and Boom Welding Equipment
PHJ15 Model 3 in 1 H Beam Fabrication Machine (Integral Assembly Welding Straightening)
LHZ4060 Large Welding Manipulator Column and Boom Welding Equipment

Other series of Products We Own besides Welding Positioner

1. Application of MP20 Plate Butt Joint Welding Machine:
2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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A. The Advanced Function of Assistant Loading System for Daily Operation of SXBJ-16 Large Size Plate Edge Milling Machine:
B. Structure and Working Principle of Automatic Hydraulic Drive Assistant Loading Brackets in Large Size Plate Edge Milling Equipment:
C. Usage of SXBJ-16 Large Size Plate Edge Milling Machine:
D. Technical Parameters of SXBJ-16 Large Size Plate Edge Milling Machine:
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1. What can ASM63 Angle Steel Straightening Machine do for Customer?
2. Why You need Angle Straightening Machine?
3. The Good Points of ASM series Angle Steel Straightening Machine:
4. Technical View on ASM63 Angle Steel Straightening Machine:
5. Technical Parameters of ASM63 Angle Steel Straightening Machine:
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A. Uniqueness of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
B. The Challenge on Developing Mature 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
C. The 7 Axis of CNC in Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
D. User Friendly Design in Wuxi JACK Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
E. Technical Parameters of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
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1. The Definition and Characteristic of HB series Universal Welding Positioner:
2. Technical Features of the HB series Universal Rotary Welding Positioner:
3. Technical Parameters of the HB series Single Welding Turning Table Welding Positioner:
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Rotary Welding Positioner Blogs

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  • Overview on Types of Welding Postioner and its Choice
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WUXI JACK TECHNOLOGY CO., LTD
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