Forceful Big Size SXBJ-16 Double Heads Steel Plate Edge Milling Machine

A. Characteristics, Main Specifications and Application of Forceful Big Size SXBJ-16 Heavy duty Edge Milling Machine:

1. Characteristics: The two key words describing this set of Welding Groove Maker large machine for plate edge beveling are “large size” and “heavy duty”:

2. Main Specifications of the SXBJ-16 Large Plate Edge Beveling Machine:

This large machine of Plate Welding Groove Maker has working capability of:

1) Max. effective 16,000 mm working stroke for fulfilling metal plate edge milling;

2) The corresponding workpieces have thickness range up to 80mm, width 3,000mm, and accordingly the heaviest weight of up to 30 Ton;

3) This large machine for plate edge milling makes bevels and chamfers of desired contour on top, straight, and bottom edges of workpieces steel plate, for the purpose of welding groove making:

4) The types of frequently selected welding grooves to be produced from SXBJ-16 Large Edge Milling Machine: (Fig.1)

5) Extended Groove Angle: As a set of double heads long stroke Large Plate Edge Beveling Machine, the correspondingly milling angle range is not confined to conventional 0°~45°, but as wide as 80° instead:

The tailor made 0° ~ 80° specification milling head being installed in Wuxi JACK SXBJ-16 model large model machine for edge milling operation: (Fig.2)

3. Application of the SXBJ-16 Large Welding Groove Maker Machine:

1) The attached 6 photos and video demonstrate a set of Wuxi JACK SXBJ-16 model Double Heads Large Scale Heavy duty Edge Milling Machine, being put into operation at a customer from Petrochemical Industry in South China;

2) As a kind of multi-function welding auxiliary equipment, this machine for edge milling on large plates helps customer making preparation on fabricating various materials and sizes of sheet metal plate before welding:

3) Wuxi JACK SXBJ-16 Large Edge Milling Machine is making top edge 50° groove on edge of 20mm thickness steel plate: (Fig.3)

B. Put into Use of the SXBJ-16 Plate Welding Groove Maker Large Edge Milling Machine:

1. Workpieces processed in this large scale heavy duty machine of edge milling is usually cut from Shearing Machine or CNC Strip Cutting Machine. With its edges beveled for welding groove machining in this large machine, the workpieces will be sent to next station of welding operation;

2. As can be found from attached pictures, based on its process route design, this set of large model machine is installed outdoors under a canopy for operation. So, its daily maintenance is of vital importance for maintaining consistent and proper performance of steel plate edge milling and long using life, from this Plate Welding Groove Maker equipment;

3. Outdoors Working site of Wuxi JACK SXBJ-16 Plate Welding Groove Maker Large Plate Edge Beveling Machine: (Fig.4)

C. Structure and Mechanical Main Frame of Forceful Big Size SXBJ-16 Large Plate Edge Milling Machine:

1. Structure of the Heavy duty Edge Milling Machine:

1) As can be found from attached pictures and video, this set of large Welding Groove Maker machine has mechanical main body of gantry working table frame, strengthened by means of extended wall boards at its both sides. Please see below photo:

2) Overall view on the entire mechanical main frame of Wuxi JACK SXBJ-16 Large Edge Milling Machine: (Fig.5)

3) In this way, a steel plate beveling stroke beyond 16,000mm can be got from the SXBJ-16 model large Plate Welding Groove Maker Edge Milling Machine, as long as 20,000mm, for the convenience of welding groove making on longer length of workpieces steel plate;

2. The Mechanical Main Body of SXBJ-16 Large Plate Edge Milling Machine:

Outdoor working Edge Milling Machine calls for sturdier and weather resisting main body, which is entailed by means of strict production process technology of:

1) The sub-assemblies are specifically heat treated after welding;

2) Then, these sub-assemblies are precisely assembled into final integral structure of the machine, and secured by means of assembling fixtures;

3) In this way, mechanical main body of this Large Edge Milling Machine has the best degree of rigidity and dimension stability;

4) Closer distance view on Wuxi JACK outdoors running SXBJ-16 model machine for edge milling on large plates: (Fig.6)

D. Main Units of SXBJ-16 Plate Welding Groove Maker Large Plate Edge Milling Machine:

1. The Double Stages Guide Rails for Guiding Movement of Milling Carriage in Large Plate Edge Beveling Machine:

There are 2 pieces of guiderails installed on mechanical main body of every set of Wuxi JACK Edge Milling Machine:

1) The upper level one horizontal guiderail is precise linear guideway, and assembled in vertical position. Which means, perpendicular to ground surface of the machine workshop;

2) The lower level one horizontal guiderail is forged, normalized, and precisely machined from 45# steel, then assembled in horizontal position. Which means, parallel with ground surface of the machine workshop;

3) Both the 2 pieces of horizontal guiderails work as guide for milling carriage traveling, in the process of Large Edge Milling Machine working period;

4) Both the 2 pieces of guiderails are assembled onto mechanical main body of the Large Plate Edge Milling Machine by means of bolts: This means detachable when necessary, and with its position controlled with taper pins. Please see below photo:

5) The double stages assembled horizontal guiderails on mechanical base bed of Wuxi JACK large model machine of edge milling: (Fig.7)

2. Edge Milling Head Equipped in Wuxi JACK Edge Milling Machine:

1) In this SXBJ-16 model large Plate Welding Groove Maker machine, the 2 sets of milling heads can work within the range of -45° ~0°, and 0° ~+80°;

2) The milling heads are installed onto its dedicated moving carriages, which moves along edges of workpiece steel plate, for welding groove machining;

3) The edge milling working speed is controlled within the range of 150~ 1000 mm/min. during work of the machine for edge milling operation;

4) Milling Heads Adjustment in Plate Edge Beveling Machine:

Before edge milling stroke,

a) Up and down under motor drive;

b) Forward and backward manually by hand;

c) Tilted manually by hand or with motor drive;

So as to get the optimum orientation of the milling heads in the machine, to acquire ideal steel plate beveling performance.

E. Technical Parameters of Forceful Big Size SXBJ-16 Double Heads Plate Welding Groove Maker Large Edge Milling Machine: