1 T I H Beam Assembly Machine 23- IMG_8300

A. The Subject of this Page on Wuxi JACK T Beam H Beam Assembly Machine:

1. This thematic page is for exploring technical strong points of Wuxi JACK Z15/ Z18/ Z20 T Beam H Beam Assembly and Tack Welding Machine, so that you can have a quick impression on this advanced product, which is applied as the first set of central machines in I H Beam Production Line;

2. The Usage of T Beam H Beam Assembly and Tack Welding Machine:

1) Function: As its name suggest, this is an automatic running equipment for assembling steel strip plates first into T Beam and then H Beam, as well as strengthening the assembled T H Beams by means of CO₂ stitch welding (tack welding);

2) Business Examples of Wuxi JACK T Beam H Beam Assembly Machine:

a) The banner of this page reflects a set of Z15 T Beam H Beam Assembly and Tack Welding Machine, deployed at BOL (Beginning of line) of a Wuxi JACK exported to Russia HB1500 automatic I H Beam Production Line;

b) Operation site of Wuxi JACK Z20 T Beam H Beam Assembly and Tack Welding Machine, producing assembled T Beam: (Fig.1)

Fig1 T I H Beam Assembly Machine 26

3) Importance of Z series T Beam H Beam Assembly Machine:

a) This is the first set of central equipment in I H Beam Production Line, and the “most complicated” one in terms of mechanical structure and working logic:

b) Its performance directly determines the integral output level of the entire I H Beam Production Line;

4) Assembling and CO₂ Tack Welding in Wuxi JACK T Beam H Beam Assembly Machine: (Fig.2)

Fig2 T Beam H Beam Assembly and Tack Welding Machine 89- IMG_20210704_093309

B. For Deep Down Exploration on Technical Details of Wuxi JACK T Beam H Beam Assembly and Tack Welding Machine,

Please visit thematic product web pages of:

1. T Beam H Beam Assembly Machine;

2. Equipment in I H Beam Production Line;

3. I H Beam Production Line

C. Technical View on Wuxi JACK T Beam H Beam Assembly and Tack Welding Machine:

Slides 1: The Highly Reliable and Accurate Central Function of T Beam H Beam Assembly Machine:

1. The Two Main Functions in T Beam H Beam Assembly Machine are:

1) Assembly: Fitting up steel strips into T Beam and H Beam, making it central aligned in accurate position;
2) Stitch Welding: To prevent the assembled T Beam H Beam from falling apart, implement CO₂ welding on the workpiece;

2. High Quality and Efficiency Operation of Wuxi JACK T Beam H Beam Assembly and Tack Welding Machine:

This page of slides elaborates on how does the T Beam H Beam Assembly Machine completes the above two main functions of:

1) Assembly Unit in the T Beam H Beam Assembly Machine:

a) Assembling: There are 8 pairs of symmetric arranged alignment rollers which are used for pushing and securing the flanges and web into correct position;
b) Drive: To fully guarantee tight and firm clamping of workpiece in the T Beam H Beam Assembly Machine, movement of these alignment rollers are driven with hydraulic oil cylinders, and guided with high precision bushings;
c) Precise Control: These alignment rollers are all eccentric type, which have ability of inching adjustment, delivering the most accurate fitting up in the T Beam H Beam Assembly Machine;

2) Stitch Welding in the T Beam H Beam Assembly and Tack Welding Machine:

a) Welding Torches: As shown this slides, in one set of the T Beam H Beam Assembly Machine, there are 2 sets of CO₂ welding torch in 45° mirror installation, for welding the 2 seams at the same time;
b) Position Control: The position of these 2 welding torches can be adjusted precisely, based on specification of fabricated H Beam in the T Beam H Beam Assembly Machine, by means of handwheels and precise linear guiderails on cross slides at its back side.

1 T H Beam Assembly and Tack Welding Machine 8

Slides 2: The Powerful Function Supporting Elements in Wuxi JACK T Beam H Beam Assembly and Tack Welding Machine:

The successful completion of central tasks in T Beam H Beam Assembly Machine can not be fulfilled without the support from function assistant elements. And this page of slides is for discussing this topic:

1. Hydraulic System in T Beam H Beam Assembly Machine:

1) Driving Purpose: As mentioned previously, to guarantee sufficient driving force, the fitting up of flange and web in the T Beam H Beam Assembly Machine is driven with hydraulic oil cylinders;
2) Composition: Hydraulic system of T Beam H Beam Assembly Machine has its independent oil pump station, which has good radiation, as shown in lefthand photo of this page of slides;
3) Acting Elements: Fine filters on oil pump station makes sure long term reliable working of electro-magnetic valves, which are critical working elements in hydraulic system of the T Beam H Beam Assembly Machine;

2. PLC Control in T Beam H Beam Assembly Machine:

1) Uniqueness: T Beam H Beam Assembly Machine is the only equipment in H Beam Production Line, which has its electric control system equipped with PLC (Programmable logic controller), due to relative complicated control logic;
2) PLC Function: With the control of PLC, the length of stich welding seam and interval delivered from T Beam H Beam Assembly Machine can be set up by customers, based on process technology requirement of T Beam H Beam fabrication in I H Beam Production Line;

3. VF Inverter Control on Working Speed of the T Beam H Beam Assembly and Tack Welding Machine:

1) Purpose: To have a precise and smooth management on Assembling/ Tack welding/ And sending forward of workpiece,
2) Accurate Management: Working speed of T Beam H Beam Assembly Machine in I H Beam Production Line is precisely and continuously controlled with A.C. inverter (VF: Variable Frequency Drive), and displayed real time in digital form, on operating panel of the machine.

2 T H Beam Assembly and Tack Welding Machine 9

Slides 3: The Reliable and Precise 2 Stages Assembling in Wuxi JACK T Beam H Beam Assembly Machine:

1. This page of slides gives panorama view on the working zone of T Beam H Beam Assembly and Tack Welding Machine;
2. Input conveyor is at left back side of main frame; Output conveyor at right front side;
3. Necessity of 2 Stages Assembling: As can be seen from its photo in this slides, considering long length of workpieces and correspondingly assembling zone in the T Beam H Beam Assembly Machine, solitary precise assembling step discussed before is not sufficient to have a firm fitting up of flange with web. For this reason:

4. T Beam H Beam Assembly Machine has Double Assurance Mechanisms of “2 Stages Assembling”:

1) Installation Position: Shown in the slides, there are 3 pairs of yellow color pulling rod boxes deployed in regular interval along input conveyor of the T Beam H Beam Assembly Machine, for performing on preliminary positioning and clamping on flanges with web;
2) Driving Way: Same as the central zone precise alignment rollers, these pulling rod boxes are also driven with hydraulic oil cylinders, considering the necessary heavy and reliable driving force;

3) Hydraulic drive pulling rod boxes (Manipulators) working as 1st step assembling, in Wuxi JACK T Beam H Beam Assembly Machine: (Fig.3)

Fig3 T Beam H Beam Assembly Machine 1- IMG_5582

3 T H Beam Assembly and Tack Welding Machine 10

Slides 4: The Smooth/ Heavy Force, and Precise Guiding of Downward Pressing Roller in Wuxi JACK T Beam H Beam Assembly and Tack Welding Machine:

1. Role for Assembly: As we know, during working of the T Beam H Beam Assembly and Tack Welding Machine, the workpieces T Beam H Beam is in the position of vertical orientation. So, its reliable and accurate positioning is of vital importance for guaranteeing high standard assembling effect;

2. Implementation Way: This job is performed by means of the overhead downward stroke pressing roller, which is installed into the mechanical U frame of the T Beam H Beam Assembly Machine, and moves downward for holding the workpieces firmly, as indicated in the 2 photos of this slides;

3. Powerful Driving and Smooth Guiding: Illustrated in this page of slides, in T Beam H Beam Assembly and Tack Welding Machine, downward movement of this pressing roller is also driven with hydraulic oil cylinders, and guided with precise linear guiderail, fully guaranteeing its reliable and smooth movement.

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A. The Subject of this Page on Wuxi JACK T Beam H Beam Assembly Machine:

2. The Usage of T Beam H Beam Assembly and Tack Welding Machine:

2) Business Examples of Wuxi JACK T Beam H Beam Assembly Machine:

b) Operation site of Wuxi JACK Z20 T Beam H Beam Assembly and Tack Welding Machine, producing assembled T Beam: (Fig.1)

3) Importance of Z series T Beam H Beam Assembly Machine:

4) Assembling and CO2 Tack Welding in Wuxi JACK T Beam H Beam Assembly Machine: (Fig.2)

B. For Deep Down Exploration on Technical Details of Wuxi JACK T Beam H Beam Assembly and Tack Welding Machine,

C. Technical View on Wuxi JACK T Beam H Beam Assembly and Tack Welding Machine:

Slides 1: The Highly Reliable and Accurate Central Function of T Beam H Beam Assembly Machine:

1. The Two Main Functions in T Beam H Beam Assembly Machine are:

2. High Quality and Efficiency Operation of Wuxi JACK T Beam H Beam Assembly and Tack Welding Machine:

1) Assembly Unit in the T Beam H Beam Assembly Machine:

2) Stitch Welding in the T Beam H Beam Assembly and Tack Welding Machine:

Slides 2: The Powerful Function Supporting Elements in Wuxi JACK T Beam H Beam Assembly and Tack Welding Machine:

1. Hydraulic System in T Beam H Beam Assembly Machine:

2. PLC Control in T Beam H Beam Assembly Machine:

3. VF Inverter Control on Working Speed of the T Beam H Beam Assembly and Tack Welding Machine:

Slides 3: The Reliable and Precise 2 Stages Assembling in Wuxi JACK T Beam H Beam Assembly Machine:

4. T Beam H Beam Assembly Machine has Double Assurance Mechanisms of “2 Stages Assembling”:

3) Hydraulic drive pulling rod boxes (Manipulators) working as 1st step assembling, in Wuxi JACK T Beam H Beam Assembly Machine: (Fig.3)

Slides 4: The Smooth/ Heavy Force, and Precise Guiding of Downward Pressing Roller in Wuxi JACK T Beam H Beam Assembly and Tack Welding Machine:

Other series of Products We Own besides T Beam H Beam Assembly Machine

T Beam H Beam Assembly and Tack Welding Machine Blogs

4) Assembling and CO₂ Tack Welding in Wuxi JACK T Beam H Beam Assembly Machine: (Fig.2)