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3 Integral Function H Beam Welding Machine 49

Wuxi JACK Integral Function H Beam Welding Machine, 

the Best Return on Investment Equipment of H Beam 3 in 1 Production Machine for Customer!

Superior Quality Welding H Beam and T Beam Fabricated from Wuxi JACK 3 in 1 Pull Through H Beam Welder

Wuxi JACK PHJ and ZHJ series Integral Function H Beam Welding Machine has integrated functions of assembly and straightening on the basis of welding, manufacturing the most widely used steel structure workpieces with single equipment:

Operating Status of Central Function Mechanisms of Wuxi JACK Integral Function H Beam Welding Machine

Submerged Arc Welding
Submerged Arc Welding
CO2 Welding
Finished H Beam

2 Branches Product 7 Major Models of Wuxi JACK H Beam 3 in 1 Production Machine

Wuxi JACK develops and manufactures 2 groups of Integral Function H Beam Welding Machine: First PHJ series, then ZHJ series. The 2 types of machine coexist, and differs on the way of: H Beam assembly style; And finished H Beam T Beam cross section outline:
PHJ15
PHJ18
ZHJ15
ZHJ18
PHJ20
PHJ18
PHJ15
ZHJ15

Scientific Management on Manufacturing Integral Function H Beam Welding Machine at Wuxi JACK Facility

Every year we have steady large orders on 3 in 1 Pull Through H Beam Welder equipment from domestic and overseas clients. This is because of advanced design and superior quality of our products, and customer trust. On the basis of this great trust, we can produce the machine with the shortest lead time and excellent performance, and acquire the most reasonable quotation of our H Beam 3 in 1 Production Machine for customers, thanks to lowering down manufacturing cost in the manufacturing process:

Brief Specifications of Wuxi JACK 3 in 1 Pull Through H Beam Welder

As introduction previously, our product family of H Beam 3 in 1 Production Machine has 2 main types of PHJ and ZHJ series, covering fully kinds of: (Fig.1)
H Beam 3 in 1 Production Machine
1) H Beam T Beam cross section structure;
2) Integral length of H Beam:
The more detailed introduction on different models of machine please check ending section of this page
Integral Function H Beam Welding Machine

Working Videos on of Wuxi JACK Integral Function H Beam Welding Machine

Remark: Besides below 8 videos of our PHJ and ZHJ series H Beam 3 in 1 Production Machine, there are other numerous product pages on the equipment, demonstrating on advantages/ videos of our machine:

Leading Technical Advantages of Wuxi JACK H Beam 3 in 1 Production Machine

In this machine, every critical function for producing welding H Beam and T Beam:
1) Flange and web fitting up --- Assembly;
2) SAW or CO2 gas shielded welding --- Welding;
3) Deformed H Beam flange flattened --- Straightening;
All have unique and advanced technique in Wuxi JACK Integral Function H Beam Welding Machine
 

3 Axis All Direction Control on Position of Welding Torch, in Wuxi JACK 3 in 1 Pull Through H Beam Welder:

1. Why Precise Control on Welding Torch Position is so Important for Running of Integral Function H Beam Welding Machine?

1) Varying Sizes of T Beam and H Beam: For every model of the machine, its accommodating workpiece sizes of H Beam web height/ Flange width/ Flange and web plate thickness change within certain scope;
2) How to Cater on Such Always Changed Workpiece Sizes: Every time workpiece sizes change, welding torch of the Pull Through H Beam Welder should be moved along 3 directions ahead of time on welding: X axis horizontal; Y axis vertical; Oblique angle, so as to maintain welding torch always to be positioned at welding seam accurately;
3) Always Aiming on Welding Seam Precisely: In Wuxi JACK produced Integral Function H Beam Welding Machine, our welding torch mechanism has excellent ability on flexible and convenient modulation on welding torch position, benefitting from ingenious design and delicate workmanship of the mechanism;
4) Protection on H Beam and Machine Assembly: Besides, when feeding in and sending out workpiece into and out of the central working area of the H Beam 3 in 1 Production Machine, the two sets of welding torch should be moved away before welding, to leave sufficient space for workpiece, and avoid collision with workpieces. This can give the best protection on Pull Through H Beam Welder itself, and its workpieces;
 

2. Welding Torch Position Change in Wuxi JACK 3 in 1 Pull Through H Beam Welder:

Shown from the above photos, in Wuxi JACK manufactured Integral Function H Beam Welding Machine, under motor drive, the welding torch can be adjusted along spatial ways of:
1) Move up and down in vertical direction;
2) Move forward and backward in horizontal direction;
3) Move along slant trace in the 45° slant axis;
All the adjustment on welding torch position can be managed in precise inching mode. This unique function is really important for guaranteeing on welding quality of our H Beam 3 in 1 Production Machine.
 

Exclusively Owned Technical Know How in Wuxi JACK Integral Function H Beam Welding Machine:

1. Usage and Significance for Making Sure Satisfactory Performance of the 3 in 1 Pull Through H Beam Welder:

1) Detail determines success or failure. This Wuxi JACK exclusively owned function unit, embodies fineness of our product design and manufacture level, experience gained over years, as long term professional producer of H Beam 3 in 1 Production Machine;
2) Over the past decade, by working with hundreds of customers, and focusing on continuous improvement on our product, we have embedded unique and ingenious technical know how in every detail of our machine;

2. Wuxi JACK Exclusive Unit for Assembling on Small Thickness Flange in H Beam 3 in 1 Production Machine:

The above photos show the detection and uplift unit for assembling on long and thin flange with web in the machine:
1) Problem Solving: During fitting up long length web and flange, if flange thickness is only 5 ~ 6mm (Which is often appeared in practical use), these long thin parts are prone to drop down due to its softness, during being fed into the Integral Function H Beam Welding Machine. This will lead to inaccurate assembly effect into T Beam and H Beam;
2) To prevent this problem from happening, we have introduced this delicate detecting and uplifting unit, for accurately assembling on small thickness flange and web into T Beam and H Beam, guaranteeing on precise alignment and assembling on all kinds of workpiece. This further promises on 100% assembly accuracy and finished H Beam quality of Wuxi JACK H Beam 3 in 1 Production Machine.

Welding Technique and Operation in Integral Function H Beam Welding Machine

1 Integral Function H Beam Welding Machine 29
2 Integral Function H Beam Welding Machine 105
3 H Beam 3 in 1 Production Machine 20
4 H Beam 3 in 1 Production Machine 60
5 3 in 1 Pull Through H Beam Welder 14
6 3 in 1 Pull Through H Beam Welder 16
7 Integral Function H Beam Welding Machine 114- IMG_6908
Working site of Wuxi JACK PHJ15 model Integral Function H Beam Welding Machine at customer facility
42 Integral Function H Beam Welding Machine

Welding Step of 3 in 1 Pull Through H Beam Welder

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Lefthand scrolling photos: Working moment of Wuxi JACK H Beam 3 in 1 Production Machine and its finished workpieces
 

0° Flat SAW or GMAW Welding in Integral Function H Beam Welding Machine:

1. Shown in the below sketch, H Beam to be produced in this machine stands in upright orientation. Accordingly, welding is performed in flat position: (Fig.2)

Fig1 Integrated Function H Beam Welding machine

2. This is the reason why Integral function H Beam Welding Machine focuses on producing light to medium duty welding H Beam and T Beam (Refer to: The welding seam on finished workpieces have toe size of 8~ 12mm);
3. The second feature in working style of the machine is: H Beam and T Beam is produced from steel plates with passing through of the machine: The first time pass through is fabricated into T Beam; The second time pass through is fabricated into H Beam. This is the reason that, why the machine is also named as 3 in 1 Pull Through H Beam Welder;
4. Welding Modes: Over 90% of applicating cases of the Integral Function H Beam Welding Machine is with SAW (Submerged arc welding): The finished H Beam flange and web plate thickness is 6mm ~ 40mm; Under 10% customer choose GMAW CO2 gas shielded welding, for producing 3mm ~ 6mm plate thickness workpieces.

Powerful Usage of H Beam 3 in 1 Production Machine and Great Progress on Steel Structure Field

1. Working Parts Sizes: In Steel Structure Industry, the most important raw materials are welding H Beams (I Beams) and its semi-finished T Beam. The web height of these beams is from 150mm to 2000mm; The welding seam toe is from 6mm to 12mm, in typical size of 8mm;
2. Machine Function: The PHJ and ZHJ series 3 in 1 Pull Through H Beam Welder are the dedicated applied equipment for producing the above mentioned welding H Beam and T Beam, with the optimum combination of top quality/ high productivity/ saving cost. Operating sites and output of the machine show below:

1) Welding H Beam fabricated from Wuxi JACK ZHJ15 model Integral Function H Beam Welding Machine: (Fig.3)
Fig1 Integral Function H Beam Welding Machine 37
2) Welding T Beam produced from Wuxi JACK ZHJ18 model 3 in 1 Pull Through H Beam Welder: (Fig.4)
Fig2 3 in 1 Pull Through H Beam Welder 32
 

3. The Great Value of Integral Function H Beam Welding Machine for Steel Structure Customer:

1) Advantages: 3 in 1 Pull Through H Beam Welder brings along revolutionary improvement on manufacturing equipment of Steel Structure Industry, benefiting customers on production management: P (People)/ Q (Quality)/ V(Velocity)/ C (Cost);
2) Development: Starting from Chinese market since the year of 2009, this machine is an advanced new generation H Beam 3 in 1 Production Machine equipped in Steel Structure industry facilities, and sees explosive development both in Chinese and Overseas market;
3) Fundamental Change: In the field of producing light to medium duty welding H Beam and T Beam, the original three core equipment in H Beam Production Line:
a) H Beam Assembly and Tack Welding Machine;
b) H Beam Submerged Arc Welding Machine;
c) H Beam Straightening Machine;
Equal to single set of Integral Function H Beam Welding Machine. So people also call it H Beam 3 in 1 Production Machine;
4) For overall view on advantages of our 3 in 1 Pull Through H Beam Welder, please visit thematic page of “Quick Understanding on Wuxi JACK Integral Function H Beam Welding Machine”.

The Classification on Wuxi JACK Integral Function H Beam Welding Machine

Wuxi JACK delivers full range of standard and special made H Beam 3 in 1 Production Machine:
1. PHJ series: For producing both symmetric and asymmetric cross section welding T Beam/ H Beam/ I Beam, with SAW welding;
2. ZHJ series: For specifically producing symmetric cross section welding T Beam/ H Beam/ I Beam, with SAW welding;
3. Light duty ZHJ series: For producing light duty small thickness symmetric cross section welding T Beam/ H Beam/ I Beam, with CO2 welding.
 

1 Integrated Function H Beam Welding Machine 62
2 H Beam 3 in 1 Production Machine 36

1. PHJ Series H Beam 3 in 1 Production Machine:

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1) Suitable Workpieces:
a) Shown in below sketch, the disparity between PHJ and ZHJ is the cross section shape of finished T Beam and H Beam: Both sides of flange has equal or unequal length or not: (Fig.5)

Fig1 Three in One H Beam Welding Machine
 

b) The 2nd characteristic of PHJ model machine: T Beam and H Beam has larger size and heavier weight than finished H Beam from the ZHJ model machine. Below technical parameters table shows on PHJ and ZHJ difference;
2) Welding Mode: Submerged Arc Welding in flat position;
3) Assembly Way: One side of H Beam web is with hydraulic cylinder drive, the opposing side is with manual leadscrew transmission: This is major difference from ZHJ series 3 in 1 Pull Through H Beam Welder;
4) Standard Models: Based on finished web height of finished T Beam and H Beam, the PHJ series machine has three standard models of PHJ15/ PHJ18/ PHJ20.
 

Technical Parameters of PHJ Series Integral Function H Beam Welding Machine:

3 Integral Function H Beam Welding Machine

2. ZHJ Series Integral Function H Beam Welding Machine:

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1) Finished Workpieces: Welding T Beam / H Beam in symmetric cross section: (Fig.6)

Fig1 Integral Function H Beam Welding Machine
 

Compared with finished workpieces from PHJ models, the welding T Beam and H Beam delivered from ZHJ series is slightly smaller and lighter. Check below technical parameters;
2) Welding Mode: Flat position Submerged Arc Welding;
3) Assembly Way: Different from PHJ models 3 in 1 Pull Through H Beam Welder, here flange and web fitting up is implemented with: Both sides of H Beam web is automatic in phase assembly, driven with hydraulic cylinders;
4) Three Standard Models: ZHJ15/ ZHJ18/ ZHJ20.
 

Technical Parameters of ZHJ series Integral Function H Beam Welding Machine:

H Beam 3 in 1 Production Machine

1 Integral Function H Beam Welding Machine 3
2 3 in 1 Pull Through H Beam Welder 43
1 Integral Function H Beam Welding Machine 45
2 H Beam 3 in 1 Production Machine 61

3. Light Duty 3 in 1 Pull Through H Beam Welder:

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1) Workpiece: Below sketch gives example on working parts to be produced from light duty Integral Function H Beam Welding Machine: Its cross section sizes are much smaller than conventional H Beam: Web and flange thickness; Web height; Flange width: (Fig.6)

Fig Light duty Integral Function H Beam Welding Machine
 

2) Significance: In practical application, there is fairly percentage of such small H Beam;
3) Welding Mode: This is the most fundamental difference of Light duty models Integral Function H Beam Welding Machine compared with PHJ and ZHJ series: Adopt with small current CO2 Gas Shielded GMAW. Because traditional SAW has too large welding current for making small plate thickness of 6~ 14mm;

4) Assembly Way in Light duty H Beam 3 in 1 Production Machine:

a) Light duty machine is sibling product of ZHJ models: H Beam flange and web are fit up in the way of: Both sides of web are synchronous automatic hydraulic drive and leadscrew pushing;
b) The overall height of Light duty model machine is around 500mm shorter than PHJ and ZHJ series machine;
5) Models: For example: ZHJ10
 

Technical Parameters of Light Duty Integral Function H Beam Welding Machine:

4 Integral Function H Beam Welding Machine

Application and Related Equipment of H Beam 3 in 1 Production Machine

1. Machines for Producing Larger Welding H Beam and T Beam:
H Beam Production Line:
1) H Beam Assembly and Tack Welding Machine;
2) H Beam Gantry Welding Machine;
3) Motor or hydraulic drive H Beam Straightening Machine;
2. Other Important Machines in H Beam Production Line:
1) CNC Strip Flame Cutting Machine;
2) Hydraulic drive 60° / 90° / 180° Overturning Equipment Turntable;
3) BOX H Beam End Face Milling Machine;
4) Steel Conveyor;
3. Other Frequently Used Equipment in Steel Structure Industry:
1) Angle Steel Straightening Machine;
2) Welding Roller Bed;
3) Welding Manipulator Column and Boom

CNC-CG4000 CNC Strip Plate Cutting Machine
Manual HB1800 H Beam Production Line
Z15 H Beam Assembly and Tack Welding Machine
LHT H Beam Gantry Welding Machine
HYJ800 Motor Drive H Beam Straightening Machine
DX1515 Cross BOX H Beam End Face Milling Machine
ASM200 Angle Steel Straightening Machine
RH1000 Edge Rounding and Deburring Machine
Integral Function H Beam Welding Machine
01

H Beam 3 in 1 Production Machine
02

3 in 1 Pull Through H Beam Welder
03

FAQ on Wuxi JACK Integral Function H Beam Welding Machine

  • Q What is standard on distinguishing medium duty and heavy duty welding H Beam for H Beam Fabrication Machine?

    A There is no explicit definition and distinction between medium and heavy duty H Beam in Steel Structure industry. In common practice, 12mm height welding seam is the threshold for distinguishing heavy and medium duty H Beam;
    H Beam Fabrication Machine can complete 12mm welding toe on finished H Beam with single time welding pass; For heavier duty workpieces with 12mm plus welding seam, H Beam Gantry Welding Machine should be used.  

  • Q What is market distribution on PHJ and ZHJ series H Beam Assembly Weld Straighten Integral Machine?

    A Based on Wuxi JACK years of tracing and statistics, majority of Chinese customers select ZHJ series H Beam Fabrication Machine, which focuses on fabricating welding H Beam with equal length flange extension; While PHJ series H Beam Assembly Weld Straighten Integral Machine sees more application in Overseas market, which has ability of producing both equal and different flange extension of welding H Beam.

  • Q What is welding mode adopted in Wuxi JACK Integral Function H Beam Welding Machine?

    A Majority of Integral Function H Beam Welding Machine is equipped with 1000A SAW (Submerged arc welding), which is applicable for producing 6mm ~ 40mm thickness flange and web; Meanwhile, when producing small thickness H Beam, namely 3mm to 6mm, the proper welding mode is 500A CO2 GMAW. This is featured function of Wuxi JACK Integral Function H Beam Welding Machine.

  • Q What is recommended welding process parameters, in Wuxi JACK Integral Function H Beam Welding Machine?

    A When working in SAW welding model, for flange and web thickness 20mm~ 30mm, the suggestive welding current is around 550~ 750A; When working with CO2 GMAW on 5mm~ 6mm thickness, 350A welding current is often adjusted.
     

  • Q What are technical advantages of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine for customers?

    A
    1. Assembly: Unique structure heavy duty pressing rollers, compared with unstable rolling rollers from other suppliers;
    2. Welding: Precise 3D positioning control on welding position, compared with manual adjusting from other suppliers;
    3. Straightening: 2 times straightening capacity: 40mm flange thickness, compared with 20mm only from other suppliers.

Other series of Wuxi JACK Products besides H Beam 3 in 1 Production Machine

MP20 Automatic Plate Butt Joining Machine with Triple Cutting
MP20 Automatic Plate Butt Joining Machine with Triple Cutting
1. Application of MP20 Plate Butt Joint Welding Machine:
2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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0
DX1520 H Beam End Face Milling Machine for Steel Structure
DX1520 H Beam End Face Milling Machine for Steel Structure
1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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Advanced Function Edge Milling Machine
Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine
A. The Advanced Function of Assistant Loading System for Daily Operation of SXBJ-16 Large Size Plate Edge Milling Machine:
B. Structure and Working Principle of Automatic Hydraulic Drive Assistant Loading Brackets in Large Size Plate Edge Milling Equipment:
C. Usage of SXBJ-16 Large Size Plate Edge Milling Machine:
D. Technical Parameters of SXBJ-16 Large Size Plate Edge Milling Machine:
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0
General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine
General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine
1. What can ASM63 Angle Steel Straightening Machine do for Customer?
2. Why You need Angle Straightening Machine?
3. The Good Points of ASM series Angle Steel Straightening Machine:
4. Technical View on ASM63 Angle Steel Straightening Machine:
5. Technical Parameters of ASM63 Angle Steel Straightening Machine:
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7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine
7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine
A. Uniqueness of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
B. The Challenge on Developing Mature 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
C. The 7 Axis of CNC in Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
D. User Friendly Design in Wuxi JACK Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
E. Technical Parameters of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
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0
Welding Turntable Welding Positioner
HB-series Single Table Top Universal Welding Positioner with Chuck
1. The Definition and Characteristic of HB series Universal Welding Positioner:
2. Technical Features of the HB series Universal Rotary Welding Positioner:
3. Technical Parameters of the HB series Single Welding Turning Table Welding Positioner:
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3 in 1 Pull Through H Beam Welder Blogs

  • The Market Boom on Light-duty H Beam Fabrication Machine

    The Market Boom on Light-duty H Beam Fabrication Machine
    Comparison between standard size and ultralight H Beam from 3 in 1 H Beam Fabrication Machine; The Application of Light duty and Ultralight duty H Beam, and its Integral Function 3 in 1 H Beam Welding Machine; Wuxi JACK’s Action on Upgrade of Automatic 3 in 1 H Beam Production Machine Read More
  • Preparation before Putting into Use of I Beam Assembly Welding Straightening Machine

    Preparation before Putting into Use of I Beam Assembly Welding Straightening Machine
    Environmental Working Conditions of the 3 in 1 I Beam Assembly Welding Straightening Machine; Power Conditions of the Automatic 3 in 1 H Beam Welding Machine; Hoisting Capacity of the Workshop for the 3 in 1 Vertical H Beam Welder; Foundation and Installation of the Automatic 3 in 1 H Beam Welding Machine; Mechanical Oil and Hydraulic Oil of the 3 in 1 I Beam Fabrication Machine; Welding Materials used in the Automatic 3 in 1 H Beam Welding Machine Read More
  • Common Troubleshooting of H Beam Assembly Weld Straighten Integral Machine

    Common Troubleshooting of H Beam Assembly Weld Straighten Integral Machine
    1) Common Troubleshooting of the Pull Through H Beam Welder 3 in 1 H Beam Fabrication Machine; 2) List of Common Troubles, Its Possible Cause and Solution in the 3 in 1 H Beam Assembly Welding Straightening Machine Read More
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