1 Bolt Adjusting Pipe Welding Rotator 16

Wuxi JACK Pipe Welding Rotator,

the Most Reliable and Cost Effective Welding Roller Bed for Customer!

1 Pipe Welding Rotator Welding Roller Bed Welding Turning Roller 10- 100_9772

2 Pipe Welding Rotator Welding Roller Bed Welding Turning Roller 2- 20130818_104629

3 Pipe Welding Rotator Welding Roller Bed Welding Turning Roller 3- IMG_5169

4 Pipe Welding Rotator Welding Roller Bed Welding Turning Roller 5- IMG_9304

5 Pipe Welding Rotator Welding Roller Bed Welding Turning Roller 10- IMG_9350

6 Pipe Welding Rotator Welding Roller Bed Welding Turning Roller 18- 100_8665

7 Pipe Welding Rotator Welding Roller Bed Welding Turning Roller 2A- 100_7422

8 Pipe Welding Rotator Welding Roller Bed Welding Turning Roller 2- IMG_9275

Usage and Application of Pipe Welding Rotator

A. Functions and Technical Specifications of Pipe Welding Rotator:

1. Pipe Fabrication: As its name suggests, Pipe Welding Rotator fulfils internal and external circumferential process step on cylindrical working parts, the typical ones are: Pipe/ Tube/ Tank/ Pressure Vessel/ Cylinder, etc.;
2. Multiple Process Technology: The most often applied is welding. This is the name “Pipe Welding Rotator” got from; Besides, painting/ assembling/ cleaning/ testing... can also be implemented with the running of its Welding Turning Roller;
3. Adjustable Working Speed: Deliver continuous and precise management, together with real time display on circumferential working speed of Pipe Welding Rotator;
4. The Other Common Used Name: Considering working element and style of Pipe Welding Rotator, there are numerous popular synonyms with this widely applied welding equipment: Welding Roller Bed/ Welding Turning Roller/ Welding Turning Roll / Welding Rolling Bed, etc.

5. Extensive Scope of Applicable Working Parts for Pipe Welding Roller Bed:

1) Loading Capacity of Welding Turning Roller: From 2 Ton up to 2000 Ton of working parts can be loaded onto welding roller bed and turned into rotation;
2) Diameter Range of Pipes: From Φ250mm up to Φ10,000mm working parts, can be fit onto groups of Welding Turning Roller,
In all, there are always suitable model of Pipe Welding Rotator for customers choice;

Assembling and testing on self-adjusting Pipe Welding Rotator at Wuxi JACK Facility: (Fig.1)

Fig1 Welding Turning Roller

B. Strong Points of Wuxi JACK Pipe Welding Turning Roller:

1. Broad Customer Base: Ever since our set up, Wuxi JACK has delivered over thousand sets of various models Pipe Welding Rotator, covering full loading capacities and control manners of Welding Roller Bed and Welding Turning Roller. Customers of our Welding Pipe Welding Rotator come from all walks of life, at every corner of China, as well as overseas nations and regions;

2. Easy to Use and Maintain: Compared with other featured products of Wuxi JACK, conventional and special made Pipe Welding Rotator look “Simpler” in design and operation. It is convenient to handling/ transport/ relocation/ put into use/ service;
3. Advanced Technique: Meanwhile, “Simple” does not necessarily mean “Low technical content”. Over decades, Wuxi JACK engineering team accumulates rich experience in designing and developing Pipe Welding Rotator. We have embedded unique capabilities with our produced Welding Turning Roller for customers;
4. General overview on product family of Welding Roller Bed is illustrated in web page of “Summary on Wuxi JACK Pipe Welding Rotator”.

Your selection on Wuxi JACK Pipe Welding Rotator is always wise choice!

Wide Variety of Wuxi JACK Welding Roller Bed Delivered for Customers

Exceeding Technical Superiorities of Wuxi JACK Pipe Welding Rotator

1. Full Line of Product Range Pipe Welding Turning Roller:

Pipe Welding Rotator has extensive use in industrial manufacturing field. Over the years benefitting from huge volume output of Welding Roller Bed, Wuxi JACK has created outstanding quality product of well establishment, including:

1) HGZ series self-adjusting Pipe Welding Rotator;
2) HLK series bolt adjusting Pipe Welding Roller Bed;
3) HGK series leadscrew adjusting Welding Turning Roller;
4) Assortment special and tailor made Pipe Welding Rotator;
2. Every detail in design and workmanship of Pipe Welding Rotator reflects ingenuity of Wuxi JACK engineering team. Below is one of the examples:

Diversification in Material/ Workmanship and Structure of Welding Turning Roller in Pipe Welding Rotator:

Important Role of Welding Turning Roller in Performance of Pipe Welding Rotator:

1. Core Function Element: Welding Turning Roller carries out core operation for running of Pipe Welding Rotator: Loading and drive working parts into rotation, with revolving linear speed adjustable;
2. Critical Role: Proper design and manufacture on Welding Turning Roller greatly determines performance level of Pipe Welding Rotator;
3. So, what are critical factors affecting performance of Welding Turning Roller? It is material, workmanship and size of Welding Turning Roller;

4. Welding Turning Roller in Wuxi JACK Welding Roller Bed:

1) Material of Welding Turning Roller in Pipe Welding Rotator:

There are two most applied types of raw material for making Welding Turning Roller:

a) Polyurethane for light and medium duty Pipe Welding Rotator, covering loading capacity range of 2 ton to 160 ton welding roller bed;
b) Fully metallic steel for heavy duty Pipe Welding Rotator, covering loading tonnage of 160 ton up to 2000 ton welding roller bed;

2) Process Technology of Manufacturing Welding Turning Roller:

As shown in the above 4 photos, there are varied design and compositions of Welding Turning Roller in Wuxi JACK Pipe Welding Rotator:
a) Photo 1: Hard strength polyurethane white color Welding Turning Roller in light duty pipe welding roller bed;
b) Photo 2: Combined 3 pieces of Welding Turning Roller, delivering medium level hardness and strength: Polyurethane in the middle, together with strong metallic steel at both lateral sides. In this way, sufficient friction force and strong rigidity can be guaranteed in Welding Turning Roller of medium duty Pipe Welding Roller Bed;
c) Photos 3 and 4: Fully metallic forged steel Welding Turning Roller in heavy duty Pipe Welding Rotator. In this way, heavy weight cylindrical working parts can be supported and revolved reliably on welding roller bed;

3) With Sufficient Marginal Dimension of Welding Turning Roller in Wuxi JACK Pipe Welding Rotator:

a) Technical Parameters: Including diameter and lateral width of Welding Turning Roller in pipe welding roller bed;
b) Manufacturing Cost: The larger the overall dimension of Welding Turning Roller, the higher its manufacturing cost, and hence the higher manufacturing cost of entire set Pipe Welding Rotator;
c) Fully Guaranteeing Superior Performance: Demonstrated in technical specifications of every model Pipe Welding Rotator, Wuxi JACK never reduce cost to exploit improper profit, by degrading quality of our product, including welding roller bed.

Categories of Wuxi JACK Pipe Welding Rotator

1) Background: As a technology orientated company focusing on welding equipment, after over two decades years of accumulation, Wuxi JACK has developed full product lines of Pipe Welding Rotator, based on structure/ function/ loading capacity of welding roller bed and Welding Turning Roller;
2) Generally speaking, Pipe Welding Rotator can be divided into below 3 broad categories:

1. Conventional Standard Pipe Welding Rotator:

1) HGZ models Self Adjusting Welding Roller Bed;
2) HGK models Leadscrew Adjusting Welding Roller Bed;
3) HLK models Bolt Adjusting Welding Roller Bed;
2. Special Made Pipe Welding Rotator;
3. Tailor Made Pipe Welding Rotator.

1. Conventional Standard Pipe Welding Rotator:

1) HGZ Series Self Adjusting Pipe Welding Rotator:

a) Way of Accommodating Workpieces Diameter: Self Adjusting Pipe Welding Rotator accommodates working parts of varying diameters, by swing angle of Welding Turning Roller. It covers light and medium duty loading capacity welding roller bed;
b) Applicable Workpieces: HGZ series Self Adjusting Pipe Welding Rotator is applicable for working parts with limited range of diameter, and small thickness;
c) Operation: Of HGZ models self-adjusting Pipe Welding Roller Bed is relatively easy and high efficient: Just put working parts onto its Welding Turning Roller;

1 Self Adjusting Pipe Welding Rotator Welding Roller Bed Welding Turning Roller 1- 100_7501

2 Leadscrew Adjusting Pipe Welding Rotator Welding Roller Bed Welding Turning Roller 6- IMG_3685

2) HGK Series Leadscrew Adjusting Pipe Welding Rotator:

a) Way of Accommodating Workpieces Diameter: Leadscrew adjusting Pipe Welding Rotator accommodates varied diameters of working parts continuously, by means of turning the leadscrew connecting the two pieces of Welding Turning Roller, and hence getting effective working width of welding roller bed;
b) Application Range: HGK models Pipe Welding Rotator is usually applied in light to light medium duty loading capacity of welding roller bed;
c) Technical Specialty: Tailor made and special made Pipe Welding Rotator are often developed on the basis of HGK series leadscrew adjusting Welding Roller Bed;

1) HLK Series Bolt Adjusting Pipe Welding Rotator:

a) Way of Accommodating Workpieces Diameter: Leadscrew adjusting Pipe Welding Rotator accommodates different diameters of working parts into different grades, by means of changing fitting positions of mounting bolts, for securing on Welding Turning Roller, so that effective working width of welding roller bed can be changed accordingly;
b) The Most Extensive Application Range: HLK series Bolt Adjusting Pipe Welding Rotator can realize catering on the widest range of workpiece diameter, as well as application volume;
c) One Important type of bolt adjusting Pipe Welding Rotator is anti-drifting Welding Roller Bed, which is in the scope of heavy duty Welding Turning Roller;
Related Page: HGZ/ HGK/ HLK series Welding Roller Bed is illustrated in web page “Conventional standard Pipe Welding Rotator”;

3 Bolt Adjusting Pipe Welding Rotator Welding Roller Bed Welding Turning Roller 9- 100_9916

4 Special Design Pipe Welding Rotator Welding Roller Bed Welding Turning Roller 5- 20141110102649

5 Special Design Pipe Welding Rotator Welding Roller Bed Welding Turning Roller 2- IMG_0742

6 Special Design Pipe Welding Rotator Welding Roller Bed Welding Turning Roller 1

2. Special Made Pipe Welding Rotator

1) Definition and Characteristics: This includes varieties of retrofitting on Pipe Welding Rotator, its welding roller bed and Welding Turning Roller, so that more advanced functions are available, to meet more diversified / stricter demand from customers;
2) For Example: Integrated function self-adjusting and bolt adjusting Welding Roller Bed/ Down stroke acting Pipe Welding Rotator/ With platform Pipe Welding Turning Roller... etc.;
3) Related Page: This range of Welding Roller Bed is illustrated in web page “Special made Pipe Welding Rotator”;

3. Tailor Made Pipe Welding Rotator

1) Range: This includes case by case design and manufacture on Pipe Welding Rotator, its welding roller bed and Welding Turning Roller, so that personalized and or niche demand of customers can be satisfied;
2) For Example: Motorized or manual drive Pipe Welding Rotator/ Integral Tilting Pipe Welding Rotator/ With Fixture Pipe Welding Rotator/ High Precision Pipe Welding Rotator, … etc.;
3) Related Page: This range of Welding Turning Roller is illustrated in web page “Tailor made Pipe Welding Rotator”;

4. This Page Range on Pipe Welding Rotator:

1) This web page covers the entire product family of pipe Welding Rotator as an integrity;
2) In the page of “Pipe Welding Rotator in Use”, we discuss on more utilitarian topics, including: How to select proper models of welding roller bed/ How to put Welding Turning Roller into operation, etc.

Technical Specifications of Wuxi JACK HGZ/ HGK/ HLK Series Pipe Welding Rotator

1. Technical Parameters of HGZ Series Self Adjusting Pipe Welding Rotator:

1) This covers standard models of HGZ series Self Adjusting Pipe Welding Roller Bed;
2) For special models of Welding Turning Roller, it depends on specific discussion with customer;

2. Technical Parameters of HGK Series Leadscrew Adjusting Pipe Welding Rotator:

1) This covers standard models of HGK series Leadscrew Adjusting Pipe Welding Roller Bed;
2) For special models of Welding Turning Roller, it depends on specific discussion with customer;

3. Technical Parameters of HLK Series Bolt Adjusting Pipe Welding Rotator:

1) This covers standard models of HLK series Bolt Adjusting Pipe Welding Rotator;
2) For special models of Welding Turning Roller, it depends on specific discussion with customer.

Running Video of Wuxi JACK Pipe Welding Roller Bed and Welding Turning Roller

Broad Application of Pipe Welding Rotator

1. 2 Outstanding Features with Using of Welding Roller Bed:

1) Extensive: Welding Turning Roller has very widespread use in the field of industrial manufacture on cylindrical working parts: All sizes of metal barrels involves operation of Welding Roller Bed, to fulfil its circumferential welding;

2) Large Volume: Unlike other welding equipment and process machinery, Pipe Welding Rotator usually come into numerous sets, instead of single set;

2. Application Form of Welding Turning Roller:

The three basic and indispensable welding equipment are:
1) Pipe Welding Rotator discussed here;
2) Welding Positioner;
3) Welding Manipulator (Welding Column and Boom);
a) These three groups of welding equipment sometimes work individually, and sometimes work together, to form up more sophisticated Welding Center;
b) The Typical Applicating Cases of Pipe Welding Rotator: SAW and or GMAW Welding Center, for producing light and heavy duty tanks/ pipes and tubes;

3. Related Welding Equipment with Pipe Welding Rotator:

1) Edge Milling Machine: For machining welding groove on raw materials;
2) Plate Butt Joint Welding Machine: For performing on welding on large piece of steel plate, so that subsequent fabricating on large tanks, with Pipe Welding Rotator;
3) Steel Structure H Beam End Face Milling Machine at its subsequent working stations. This is for carrying out end face operation on finished pipes, being delivered from Pipe Welding Rotator;
4) Automatic Roller Strap Cladding Machine;
5) Lamp Post Gantry Welding Machine;
6) Custom Made Circumferential Welding Machine;
These welding equipment work together, to deliver special design and shape pipe flange and or pipe assemblies, by means of Pipe Welding Rotator.

Manufacturing Site of Welding Roller Bed at Wuxi JACK Facility

Wuxi JACK Pipe Welding Rotator, there is always one Model Fitting for You!

Other Wuxi JACK Products besides Welding Roller Bed

Other series of Products We Own Besides Welding Pipe Rotator

MP20 Automatic Plate Butt Joining Machine with Triple Cutting

DX1520 H Beam End Face Milling Machine for Steel Structure

Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine

General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine

7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine

HB-series Single Table Top Universal Welding Positioner with Chuck

Pipe Welding Rotator Blogs

Distinguish Wuxi JACK Welding Roller Rotator with Advanced Technical Design
General View on Welding Turning Roller; Structure and Usage of Hydraulic Welding Roller Rotator; “High End” Product: Anti-Drifting Welding Roller Rotator; Design on Some Special Welding Roller Bed; Summary on Wuxi JACK Welding Roller Rotator Read More
List on Main Types of Welding Pipe Rotator
Usage/ Nomination/ Strong Points/ Category of Welding Pipe Rotator; Self Adjusting Pipe Welding Rotator; Leadscrew Adjusting Welding Rotating Table; Bolt Adjusting Welding Roller Rotator; Some Special Made Welding Pipe Rotator; Summary on Wuxi JACK Pipe Welding Rotator Read More
How to operate the Welding Rotator?
 What is Pipe Welding Rotator and its Function/ Classification;  Working Principle of Welding Rotating Turning Roller;  Operation Merits of Welding Rotating Roller Table;  Maintenance on the Pipe Welding Roller Rotator;  Summary on Product Family of Pipe Welding Turning Rotator Read More