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1 Sheet Metal Steel Plate Butt Joint Welding Machine 36

Wuxi JACK Sheet Metal Plate Butt Joint Welding Machine:

1. Produces Longer and Wider Plate with Steel Plate Sheet Metal Butt Joint Welding Machine:

 

In the form of slides, covering topics of:
1) Product range of Wuxi JACK Steel Plate Sheet Metal Butt Joining Welding Machine;
2) Wuxi JACK patent technology “Melt thru” (Single side welding, and double sides welding seam formation), being applied in Sheet Metal Steel Plate Flat Butt Welding Machine;
3) Huge benefits for customers with this machine;
4) Technical superiorities of Wuxi JACK Sheet Metal Steel Plate Butt Joint Welding Machine;
5) Welding quality management and multiple choices on configurations of Wuxi JACK Steel Plate Sheet Metal Butt Joint Welding Machine;
6) The integrated functions into Wuxi JACK Steel Plate Sheet Metal Butt Joining Welding Machine;
7) User friendly operation on Wuxi JACK Sheet Metal Steel Plate Flat Butt Welding Machine;
8) Complete line and broad customer base of Wuxi JACK Sheet Metal Steel Plate Butt Joint Welding Machine;
2. Our expectation: With reviewing on this web page, customers get an overall understanding on this superior product of Wuxi JACK: Steel Plate Sheet Metal Butt Joint Welding Machine.
 

 

 

B. Usage and Application of Steel Plate Sheet Metal Butt Joining Welding Machine:

MP series Sheet Metal Steel Plate Butt Joint Welding Machine is for completing butt joining on 2 pieces of metal plates, most majority carbon steel plate, from SAW (Submerged arc welding) butt welding:

1) Test piece finished from Wuxi JACK MP20 Steel Plate Sheet Metal Butt Joint Welding Machine: (Fig.1)

Process parameters (Melt-thru welding voltage/ current/ speed) are chalked marked on the joint plate:

Fig1 Sheet Metal Butt Joint Welding Machine 54- IMG_6783
 

2) Narrow joint plate fabricated from Wuxi JACK MP23 Sheet Metal Steel Plate Flat Butt Welding Machine: (Fig.2)

Fig2 Plate Butt Joint Welding Machine 84

 

 

 

 

C. Related Pages and Product on Sheet Metal Steel Plate Butt Joint Welding Machine:

D. Outline and Technical View on Wuxi JACK Steel Plate Sheet Metal Butt Joint Welding Machine:

Slides 1: Complete Line and Powerful Functions of Wuxi JACK Steel Plate Sheet Metal Butt Joining Welding Machine:

1. Available Models of Sheet Metal Steel Plate Flat Butt Welding Machine:

1) Standard Models: Wuxi JACK has series of conventional specifications, covering full range of workpieces side;
2) The max. width of workpieces is from 2000mm (MP20), up to 5000mm (MP50);
3) The max. thickness of workpieces is 40mm;

 

2. Welding Mode adopted in Sheet Metal Steel Plate Butt Joint Welding Machine:

1) SAW (Submerged arc welding) is mainstream welding mode in steel plate Flat Butt Welder, applicable on medium to large thickness workpieces;
2) CO2 welding is tailor made mode for small thickness workpieces of less than 10mm, in sheet metal Flat Butt Welder;

 

3. Melt Thru: Core Technique Adopted in Wuxi JACK Steel Plate Sheet Metal Butt Joint Welding Machine:

1) Melt Thru refers to “Welding is carried out on one side of workpiece, and welding seams are finished on both sides of the workpiece”;
2) Significance: This is the central technique which guarantees successful running of the Steel Plate Sheet Metal Butt Joining Welding Machine. It is Wuxi JACK patent technology;

 

4. Single Set of Sheet Metal Steel Plate Flat Butt Welding Machine with Two Machines Functions: Edge Beveling and Butt Joint Welding:

1) The workpiece feeding in side of the sheet metal steel Plate Butt Joint Welding Machine has Oxygen fuel flame triple cutting unit, for making beveling on edges of sheet metal, especially thickness equals to and above 15mm;
2) Function: This helps acquiring fully penetration welding seam on finished joint workpieces.

幻灯片1 Plate Butt Joint Welding Machine

Slides 2 and 3: Wuxi JACK Patent Technology for Steel Plate Sheet Metal Butt Joint Welding Machine:

Slides 2: Strong Points of MP Series Sheet Metal Butt Joining Welding Machine:

 

1. This page introduces on the process technology improvement compared with traditional metal plates butt joining operation:

2. With Application of Sheet Metal Steel Plate Butt Joint Welding Machine:

1) Operation Simplification: The original 4 steps are reduced to single pass of workpieces through the machine;
2) Throughput Time Reduction: Correspondingly, 60% of cycle time on plate butt joining can be saved;
3) Operator Safety: The original dangerous and time consuming operation now grows safe/ fluent, and high efficient running of the sheet metal steel plate Flat Butt Welding Machine;
4) Variable Labor Saving: Number of operators is reduced from 2 people to 1 people;
5) Production Efficiency Raise: Being raised 3 times with MP series sheet metal steel Plate Butt Joint Welding Machine.

 
幻灯片2 Plate Butt Joint Welding Machine

Slides 3: Technical Details of MP Series Sheet Metal Steel Plate Butt Joint Welding Machine:

This page focuses on “Melt thru” technology in Wuxi JACK sheet metal steel plate Flat Butt Welding Machine:

 

1. The Left First Photo: Copper Pads in Steel Plate Sheet Metal Butt Joint Welding Machine:

1) Role: Forming passage for circulating cooling water, running through its entire length by way of blue color plastic tube;
2) Usage: In this way, the heat generated during large current SAW operation, can be dissipated, in the running period of sheet metal steel Plate Butt Joint Welding Machine;
 

2. The Left Second Photo: SAW Flux Layer in Sheet Metal Steel Plate Butt Joint Welding Machine:

1) Double layers of SAW welding flux, which are deposited at top and bottom surfaces of the copper pads, helps forming welding seams at the both surfaces of workpieces;
2) The Melt-thru welding in steel plate Sheet Metal Butt Joint Welding Machine belongs to highly efficient forceful welding;
3) Workpiece is placed right above the copper pads, leaned firmly against each other, clamped with array of black color blocks. These blocks are driven with hydraulic oil cylinders, of hydraulic system in the sheet metal steel plate Flat Butt Welding Machine;
3. The Right Second Photo: Welding torch complex, installed with advanced function units: 3D position control/ welding wire feeder, welding wire straightener, welding torch position laser tracer;
4. The Right First Photo: Finished butt joint plate, fabricated from Wuxi JACK steel plate Sheet Metal Butt Joint Welding Machine.
 
幻灯片3 Plate Butt Joining Welding Machine

Slides 4: The Ingenious and Solid Mechanical Frame of Wuxi JACK Steel Plate Sheet Metal Butt Joining Welding Machine:

This page is on mechanical main structure of sheet metal steel Plate Butt Joint Welding Machine:

 
 

1. The Left Photo: Oxygen Fuel Flame Triple Cutting in Steel Plate Sheet Metal Butt Joint Welding Machine:

1) This is installed at workpieces sending in side of mechanical frame, for making welding grooves on edges of workpieces;
2) For the 2 pieces of workpieces for joint, the triple cutting torch need to be switched angle for cutting chamfers, because of different slant orientation;

2. The Middle Photo: Lateral view on the Sheet Metal Steel Plate Flat Butt Welding Machine:

1) This photo was taken from shooting angle of right to left workpieces flowing direction;
2) You can observe the V slot welding worktable, which is assembled at the lefthand of mechanical frame;
3) The melt-thru welding is performed at V slot welding table of the sheet metal steel Plate Butt Joint Welding Machine;
3. The Right Photo: Painted mechanical frame, on melt-thru welding zone (rear side) of the steel plate Sheet Metal Butt Joint Welding Machine;


In summary, the stationary mechanical gantry frame is essential trunk of MP models sheet metal steel plate Flat Butt Welding Machine.

幻灯片4 Plate Butt Joining Welding Machine

Slides 5: Superior Welding Quality from Wuxi JACK Steel Plate Sheet Metal Butt Joint Welding Machine:

This page demonstrates three critical points of welding quality control in Wuxi JACK sheet metal steel plate Flat Butt Welding Machine:

 

1. Significance: “Melt thru” technology plays key role on guaranteeing high standard output from sheet metal steel plate Flat Butt Welding Machine;

2. Wuxi JACK Engineers Select Advanced Functions Cells in Sheet Metal Steel Plate Butt Joint Welding Machine:

1) The Left Photo: Laser Generator for Tracking Welding Torch Movement during butt joint welding, in Steel Plate Sheet Metal Butt Joining Welding Machine:

a) There is a moving red color light spot projected from laser generator onto welding seam, and moves in the same pace right behind the welding torch, during butt welding in the steel plate Flat Butt Welding Machine;
b) If welding torch position is correct, the laser light spot will fall perfectly onto the finished welding seam segment, as denoted in the left photo;
c) If welding torch position is deflected from welding seam (Not correct), the laser light spot will also deflect from the welding seam. This can help operator of the steel plate sheet metal steel Plate Butt Joint Welding Machine adjust on welding torch with no time delay;

2) The Middle Photo: Welding Torch Mechanism in the Steel Plate Sheet Metal Butt Joining Welding Machine:

a) Precisely machined cross slides/ precise linear guiderail/ Inching turning knob, for modulating welding torch position precisely;
b) Welding wire feeding tube and straightening unit, for feeding welding wire smoothly in proper pace;

3) The Right Photo: Overall Front View on Welding Torch Mechanism of Sheet Metal Steel Plate Butt Joint Welding Machine:

a) Guidance and Transmission: This photo shows horizontal movement of welding torch complex along horizontal beam of the sheet metal steel plate Flat Butt Welding Machine, is guided with double parallel pieces of heavy duty precise linear guiderail, and transmitted with rack;
b) The yellow color welding flux hopper is installed right above the welding torch complex.

幻灯片5 Flat Butt Welding Machine

Slides 6: Flame Triple Cutting Group in Wuxi JACK Steel Plate Sheet Metal Butt Joining Welding Machine:

This page focuses on assistant and optional function of sheet metal steel Plate Butt Joint Welding Machine:

 
 

1. When Need Flame Triple Cutting in Sheet Metal Steel Plate Flat Butt Welding Machine:

1) If workpiece thickness equal to or bigger than 15mm, straight edge butt welding can not guarantee fully fusion in formed welding seam;
2) Under such conditions, straight edges of workpieces should be machined into slant bevels, which served as welding grooves;
2. Configuration: This is an optional unit in steel plate Sheet Metal Butt Joint Welding Machine. And customers usually select it because of usefulness;

3. Other Choices without Flame Triple Cutting in Sheet Metal Steel Plate Butt Joint Welding Machine:

If there is no this function in the machine, below equipment need to be deployed at working site together with the sheet metal steel Plate Butt Joint Welding Machine:
1) CG series Triple Flame Cutting Machine;
2) XBJ series Sheet Metal Steel Plate Edge Milling Machine;
4. Great Benefit: So, flame triple cutting system helps customers saving budget on installing beveling equipment, making the sheet metal steel Plate Butt Joint Welding Machine with functions of double different machines.

幻灯片6 Flat Butt Welding Machine

Slides 7: Multiple Choices on Most Proper Welding Mode in Wuxi JACK Sheet Metal Steel Plate Butt Joint Welding Machine:

This page focuses on versatile welding modes in steel plate Sheet Metal Butt Joint Welding Machine:


Customer Orientated: Just like PHJ and ZHJ series 3 in 1 H Beam Assembly Welding Straightening Integral Machine, in MP series sheet metal steel plate Flat Butt Welding Machine, we always select the most fitting welding mode based on workpieces specifications:

 

1. The Left Photo: CO2 Gas Shielded Welding in Steel Plate Sheet Metal Butt Joint Welding Machine:

1) When workpiece thickness is less than 15mm;
2) Or, workpiece materials are non ferrous material, such as Al/ Alloy/ Stainless Steel...
3) Then, instead of large welding current SAW, small to medium welding current CO2 gas shielded welding should be adopted, in steel plate Sheet Metal Butt Joint Welding Machine;
2. The Middle Photo: When workpieces thickness are thicker than 15mm, then large welding current SAW should be adopted, in the sheet metal steel Plate Butt Joint Welding Machine;
3. The Right Photo: The convenient, intuitive and highly efficient control on welding operation, in Wuxi JACK steel plate Sheet Metal Butt Joint Welding Machine.
 

 

幻灯片7- Flat Butt Welder

Slides 8: Wuxi JACK Featured Advanced and User Friendly HMI in Steel Plate Sheet Metal Butt Joining Welding Machine:

This page focuses on intuitive and convenient operation, for operators of Wuxi JACK steel plate Sheet Metal Butt Joining Welding Machine:

 

1) We adopt soft function keys in touch screen interface of HMI (Human machine interface);
2) Together with hardware switches on operating panel,
3) Constituting powerful operating station of sheet metal steel Plate Butt Joint Welding Machine:

 

1. The Left Photo: Soft Function Keys in Touch Screen Interface of HMI in Sheet Metal Steel Plate Flat Butt Welding Machine:

1) All the process control parameters on plate butt joining, including plate thickness/ welding current/ welding speed... etc., are displayed on screen in real time;

2) Operators just need to key in parameters of plate joining, to initiate on working in sheet metal steel plate Flat Butt Welding Machine;
3) All the main languages: Chinese/ English/ Germany... are available for worldwide operators of steel plate Sheet Metal Butt Joint Welding Machine;

2. The Right Photo: Hardware Switches on Operating Panel of Sheet Metal Steel Plate Butt Joint Welding Machine:

1) All the counterpart of soft function keys;
2) Digital display for demonstrating flame triple cutting and welding working speed;
For official running of the sheet metal steel plate Flat Butt Welding Machine, are integrated onto operating panel.

幻灯片8 Flat Butt Welder

Slides 9 and 10: Integrating Oxygen Fuel Triple Flame Cutting and Butt Joint Welding, in Wuxi JACK Steel Plate Sheet Metal Butt Joint Welding Machine:

These 2 pages focus on combing flame triple cutting and melt-thru welding, in single set of Wuxi JACK sheet metal steel Plate Butt Joint Welding Machine:
 

 

Slides 9: Managing on Working Process / Finished Beveled Workpiece, from Oxygen Fuel Flame Triple Cutting Group of Wuxi JACK sheet metal steel plate Flat Butt Welding Machine

幻灯片9 Plate Joint Welding Machine

Slides 10: Close Distance View on Melt-thru SAW Welding Process, and Finished Joint Steel Plates, from Wuxi JACK Steel Plate Sheet Metal Butt Joining Welding Machine

幻灯片10 Plate Butt Joining Machine

Slides 11, 12, 13: Full Range of Specifications and Models/ Broad Customer Base of Wuxi JACK Sheet Metal Steel Plate Butt Joint Welding Machine:

These 3 pages focus on wide variety of Wuxi JACK steel plate Sheet Metal Butt Joint Welding Machine:

 
As summary, we close up introduction on Wuxi JACK MP series sheet metal steel plate Flat Butt Welding Machine, with display on rich assortment of this Wuxi JACK superior product:
 

Slides 11: 3 Models of Wuxi JACK Sheet Metal Steel Plate Butt Joint Welding Machine:
 

1) MP23: Max. width of finished joint welding seam is 2300mm;
2) MP30 and MP50 are same logic

 

幻灯片11 Plate Butt Welding Joint Machine

Slides 12: Batch Production on 3 sets of Exported MP25 Steel Plate Sheet Metal Butt Joint Welding Machine at Wuxi JACK Assembly Workshop

幻灯片12 Plate Butt Joint Welding Machine

Slides 13: A set of MP20 Steel Plate Sheet Metal Butt Joining Welding Machine
 

1) Works at an East Europe customer facility;
2) A piece of 30m long completed joint steel plates, being laid on its output conveyor

幻灯片13 Plate Butt Joint Welding Machine
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Steel Plate Flat Butt Welding Machine
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Sheet Metal Butt Joint Welding Machine
03

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