Wuxi JACK Special Made Welding Positioner,

Providing the Most Suitable and Professional Solution on Turning Welding Table for Customers!

Wide Variety of Wuxi JACK Special Made Weld Positioner and Extensive Use

1) Assortment: Weld Positioner comes in broad range. Besides standard and common seen types: 2 axis rotate and tilt/ 3 axis L type/ Head and tail/ Single axis horizontal or vertical revolve Turning Welding Table, in practical application, there also exist large amount of Special Made Welding Positioner and Pipe Rotator Welding Positioner, which are developed under special customer requirement;
2) Significance: These special made Weld Positioner not only provide the most fitting welding solution for customers, acquiring the ideal welding outcome, but also represent technical strength of welding equipment supplier company. And Wuxi JACK is one of these excellent professional suppliers in industry and market:

Various Wuxi JACK Special Made Welding Positioner:

2 Axis Servo Drive Weld Positioner of 3 Ton Loading Capacity, Revolve and Tilt

3 Axis L type Lifting Weld Positioner of 3 Ton Loading Capacity, Revolve, Rotate and Elevation

2 Axis Manual Lifting of 3 Ton Loading Capacity Turning Welding Table, with 0°~ 360° Revolve

Heavy duty 3 Axis Elevating Head and Tail Weld Positioner of 30 Ton Loading Capacity, Revolve, Rotate and Elevation

Hydraulic drive Lifting 3 Axis Special Made Welding Positioner of 50 Ton Loading Capacity, with Revolve and Tilt

Servo Drive 4 Axis Elevating Head and Tail Weld Positioner of 10 Ton Loading Capacity, Revolve, Rotate, Elevation and Move

Light duty Small Portable Special Made Welding Positioner of 200 kg Loading Capacity Turning Welding Table

Hydraulic Drive Large Special Made Welding Positioner of 60 Ton Loading Capacity

2 Axis Weld Positioner of 50 Ton Loading Capacity with Special Design Turning Welding Table

3 Axis Manual Lifting Weld Positioner of 8kg Loading Capacity

Double Table Top Head and Tail Special Made Welding Positioner of 2 Individual Arranged Vertical Revolve Turning Welding Table

L type Elevating Welding Positioner of 1 Ton Loading Capacity

Wuxi JACK Featured Product PR24 Pipe Rotator Welding Positioner:

Running Videos of Wuxi JACK Pipe Rotator Welding Positioner and Other Turning Welding Table

Related Pages on Technical Introduction and Videos of Wuxi JACK Weld Positioner:
1) Weld Positioner;
2) 2 Axis Single Table Top Weld Positioner;
3) 3 Axis L type Elevating Weld Positioner;
4) Single Axis Horizontal or Vertical Turning Welding Table;
5) Double Columns Head and Tail Weld Positioner;
6) Servo Drive Turning Welding Table

Example Technical Parameters of Wuxi JACK Special Made Welding Positioner

Special made Weld Positioner comes in wide varieties. Below are technical specifications of 3 types business case of Wuxi JACK welding equipment. For more detailed introduction on the product, please check later segment of this page:
1. PR series Pipe Rotator Welding Positioner:

2. Splitting type Two Vertical Revolve Turning Welding Table Head and Tail Welding Positioner:

3. 600kg loading capacity 2 axis 0°~ 360° revolve and 0°~ 120° tilt Special Made Welding Positioner:

What is Special Made Turning Welding Table and its Usage

1. What Is: Welding Positioner with structure and function of Turning Welding Table different from standard and common seen can be defined as special made. So, what is “standard” scope?

2. Standard and Common Seen Weld Positioner:

Here we list the five main groups of welding equipment:
1) Two Axis conventional 0°~ 360° revolve and 0°~ 120° tilt Weld Positioner;
2) Three Axis L structure Elevating type Weld Positioner;
3) Single Axis Turning Welding Table, horizontal or vertical revolve;
4) Servo drive high precision Weld Positioner;
5) Double columns Head and Tail Weld Positioner;
As standard products of Rotary Weld Positioner;
3. So, special made Welding Positioner is kind of niche product, which has unique appearance and extended capability, to meet on personalized requirement from customers;
4. For graphic summary on general description and strong points of our welding equipment products, are introduced in thematic page of “Superiority of Wuxi JACK Weld Positioner”.

5. Technical Characteristics of Special Made Welding Positioner:

Special made Weld Positioner is diversified product with various structures and functions, originated from standard Turning Welding Table. In this product page, we give introduction on 3 specific types of Wuxi JACK special made Welding Positioner as example:
1) PR model Pipe Rotator Welding Positioner;
2) Square Turning Welding Table with Tailor made Welding Fixture;
3) Splitting type Double Vertical Rotary Turning Welding Table Weld Positioner

Wuxi JACK PR model Pipe Rotator Welding Positioner in trial run: (Fig.1)

Wuxi JACK Square Turning Welding Table with Tailor made Welding Fixture clamped with electric appliance workpiece: (Fig.2)

Splitting type Double Vertical Rotary Turning Welding Table Weld Positioner: (Fig.3)

Fig3 Special Made Welding Positioner 1- IMG_1345

Developing Special Made Weld Positioner at Wuxi JACK

Large Variety of Wuxi JACK Special Made Welding Positioner and Its Important Position

1. Importance and Significance of Special made Turning Welding Table:

1) Niche Product: Special made Welding Positioner is a group of small applicating volume, but with high value product in the family of Welding Positioner. In the manufacturing field, standardization and personalization are two aspects for meeting on customer demand. Of which standard Turning Welding Table echoes on standardization request (Lean production), and special made Welding Positioner echoes on personalization demand from customers (Tailor made);
2) Common Products: When talking about Weld Positioner, the first impression coming to your mind maybe Single Table Top Welding Positioner, L type Welding Positioner, Head and Tail Welding Positioner, Turning Welding Table, which are the four major applied groups of Weld Positioner equipment;
3) Personalized Demand from Customer: At the same time, you can imagine on that, because of great variety in specific structure working parts to be welded in large numbers at working sites, so is also the great variety in specific structures of Turning Welding Table;

2. Wuxi JACK Leading Capability on Developing Special made Welding Positioner:

1) Technical Challenge: It may not difficult to design and produce common seen structure of Weld Positioner, which mainly involves on cost control during production, but surely there exist challenge in developing and manufacturing special made Welding Positioner, especially those with complicated structures;
2) Wuxi JACK Strong Strength and Rich Outcome: In this field, Wuxi JACK always takes the lead in delivering diversified special made Welding Positioner of various structure and Turning Welding Table loading capacity: From the Standing type Pipe Rotator Welding Positioner which integrates the function of Weld Positioner and Welding Roller Rotator, to Special Control on Revolving Turning Welding Table Welding Positioner, to different types of Welding Fixture type Weld Positioner, and tailor made Head and Tail Weld Positioner… In All, you can always have confidence on superior design and manufacture ability of Wuxi JACK.

The 3 Examples on Wuxi JACK Special Made Turning Welding Table

1. PR model Pipe Rotator Welding Positioner;
2. Square Rotary Turning Welding Table with Tailor made Welding Fixture;
3. Splitting type Double Vertical Rotary Welding Table Weld Positioner

1. PR model Pipe Rotator Welding Positioner:

1. Applicable Workpieces: This Special Made Welding Positioner was developed for being used to fabricate on small to medium diameters pipes, elbows and similar structures of workpieces. Below is illustration on typical workpieces of the welding equipment: (Fig.4)

Fig4 Pipe Rotator Welding Positioner

2. Operation: Such kind of pipe elbow working parts can be 0°~ 360° rotated and 0°~ 120° tilted for its welding operation, which can be realized on this welding positioner. The diameters of pipe elbows can also be managed.

3. Overall Structure of PR Model Pipe Rotator Welding Positioner:

Please check the right hand design sketch on structure of this special design Turning Welding Table. PR models Pipe Rotator Welding Positioner is combination of Welding Roller Rotator and Rotary Weld Positioner. It has three degrees of freedom:
1) Work Principle: On the stationary standing machine frame work table and welding roller bed, there are 2 pairs of welding turning roll, which support working parts and drive it into 0°~ 360° revolve. This is welding speed of the Pipe Rotator Welding Positioner, which is adjustable with variable frequency drive, controlled with A.C. inverter;
2) Position Change: Besides, the entire welding mechanism can also be tilted with the range of-45°~ +45°, so as to acquire optimum welding orientation for operators;
3) Workpiece Clamp: During working of the Pipe Rotator Welding Positioner, to hold the workpiece firmly and prevent it from skidding, there is a pair of overhead welding turning roll, which moves downward based on diameter of the workpieces pipe elbow. This is motor drive also;
4) Specifications: Besides, the entire set of PR model Pipe Rotator Welding Positioner swing in the range of -45°~ +45° under motor drive. This is the reason we classify this product into the family of Rotary Weld Positioner. In certain respect, it has something in common with another Wuxi JACK featured welding equipment: HGK Down Pressure type Welding Rotator adjustable by Leadscrew.

4. The Classification on Pipe Rotator Welding Positioner:

Based on applicable diameters of pipe elbows, this special design pipe elbow welding equipment has two specifications of PR24 and PR40, which is used for fabricating on working parts up to Φ800mm and Φ1200mm diameter respectively.

5. Technical Parameters of PR Models Pipe Rotator Welding Positioner:

Below are technical specifications of standard models PR24 and PR40. For diameters out of these ranges, we can deliver custom made models for customers.

2 Special Made Welding Positioner 1 100_6739

2. Square Turning Welding Table with Tailor made Welding Fixture:

1. The Applicable Workpieces: The top one photo at left hand gives one of the typical workpieces to be welded on this Special Made Welding Positioner: Light to medium weight electric components with long length, such as cover of electric transformer;

2. Structure of Square Turning Welding Table with Tailor made Welding Fixture:

Based on special types of working parts, this Rotary Weld Positioner should meet the demand of:
1) Larger area Turning Welding Table in the shape of square, so that the two pieces of “V” shape welding fixture can be installed on it;
2) There should be a deep pit excavated into workshop floor, ahead of the Special Made Welding Positioner, so that there will not be conflict between the large size workpiece and workshop floor, during revolve and tilt of Turning Welding Table and workpiece;
3) Special designed workpiece welding fixture on the surface of Turning Welding Table;
4) The interlock between revolve and tilt of Workpiece: Only when the Turning Welding Table is at horizontal flat position can it be tilted, and only when it at vertical position can it be revolved. This fully protects on intact condition of welding equipment and workpieces.

3. Technical Parameters of Square Turning Welding Table with Tailor made Welding Fixture:

3. Splitting type Double Vertical Turning Welding Table Weld Positioner

1. Applicable Workpieces: The working parts to be welded to this type of Welding Positioner should have long length, and regular distributed welding seam. So, its 0°~ 360° revolve can finish fabrication of the workpieces.

2. Structure of the Special Made Welding Positioner:

1) This special designed welding equipment can be viewed as a set of fixed height stationary Head and Tail Welding Positioner, composed of two sets of single axis vertical revolve Turning Welding Table;

2) Uniqueness of This Special Made Upright Revolve Turning Welding Table:

a) There are no ground fitting rails connecting the two sets of single axis upright revolve Weld Positioner. It can be very convenient to move any one of the two sets, or both sets when necessary, based on workpieces sizes;
b) The two sets of single axis welding equipment can be operated together in phase, or work individually, giving more flexibility on its daily operation arrangement.

3. Technical Parameters of Splitting type Double Vertical Turning Welding Table:

2 Head and Tail Welding Positioner

1 Head and Tail Welding Positioner 15- IMG_1356

Application and Related Equipment of Special Made Welding Positioner

1. Where Used: Special made Weld Positioner with personalized Turning Welding Table usually comes in small using volume, working for fabricating on workpieces with special shape, small size and light weight. These working parts may come from any one of the manufacturing industries, such as Precise Instrument, Electrical Equipment, Aviation, etc.;
2. Related Welding Equipment: At customer site, these Special made Welding Positioner may work together with:
1) Welding Manipulator (Column and Boom Welding Equipment);
2) Welding Rotator (Welding Turning Roller Bed);
3) Special Welding Machine, etc.
To fulfil its diversified task on welding;
3. Auxiliary Units: The successful running of Special made Welding Positioner need the indispensable assistance from Welding Fixture of any tailor made structures and dimensions.

Wuxi JACK Standard and Special Made Weld Positioner, there is always One Fitting for you!

Two Axis Revolve and Tilt Weld Positioner of 1.2 Ton Loading Capacity

8 Ton Loading Capacity Single Axis Upright Revolve Turning Welding Table

Servo Drive High Precision Weld Positioner of 3 Ton Loading Capacity

3 Axis Double Columns Special Made Welding Positioner of 30 Ton Loading Capacity

2 Axis Double Column Type Weld Positioner of 40 Ton Loading Capacity, Stationary and Fixed Height

Single Axis Horizontal Revolve Turning Welding Table of 30 Ton Loading Capacity

3 Axis L type Elevating Welding Positioner of 2 Ton Loading Capacity Turning Welding Table

Head and Tail Special Made Welding Positioner for 10m Length Workpiece of 20 Ton Loading Capacity

3 Axis Manual Elevating Weld Positioner of 5 Ton Loading Capacity

PR40 Pipe Rotator Welding Positioner, Rotate and Tilt

3 Axis L type Lifting Weld Positioner of 30 Ton Loading Capacity Turning Welding Table

2 Axis Head and Tail Weld Positioner of 10 Ton Loading Capacity, Rotate and Elevation

Wuxi JACK Other Superior Quality Welding Equipment and Steel Structure Machinery

HGZ5 Self-Adjust Welding Roller Rotator of 5 Ton Loading Capacity

HGK2 Special Design Leadscrew Adjusting Welding Turning Roller Rotator of 2 Ton Loading Capacity

HLK100 Bolt Adjusting Welding Rotator Turning Roller of 100 Ton Loading Capacity

HGK5 Special Design Leadscrew Adjusting Welding Turning Roller Bed of 5 Ton Loading Capacity

CNC-CG4000 CNC Flame Plate Cutting Machine

CNC-DX1520 CNC BOX Cross H Beam End Face Milling Machine

CNC-CP5-1400/12 Oxygen Fuel CNC Pipe Cutting Machine

RH1000 Strip Plate Edge Rounding Machine

MP20 Plate Butt Joint Welding Machine

LHZ6050 Heavy duty Welding Column and Boom Manipulator

PHJ15 H Beam 3 in 1 Fabrication Machine (Assembly, Welding, Straightening)

LHT H Beam SAW Gantry Welding Machine

Other series of Products We Own besides Welding Positioner

MP20 Automatic Plate Butt Joining Machine with Triple Cutting

DX1520 H Beam End Face Milling Machine for Steel Structure

Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine

General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine

7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine

HB-series Single Table Top Universal Welding Positioner with Chuck

Rotary Welding Positioner Blogs

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The Development Prospect of Welding Positioner
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