What does “Open Mechanical Structure” refers to for I H Beam Gantry SAW Welding Machine?

1) This means: Workpieces H Beams are put onto open section of mechanical main body of the I H Beam Welding Machine: 2) In LHC model, H Beam is laid on hydraulic drive 60° Overturning Racks alongside the LHC equipment, and motorized moving trolley of the LHC machine moves along the H Beam during SAW welding; 3) In LHT model, the 2 pieces of H Beams are laid on the 2 arrays of supporting racks, which are at external both lateral sides of the I H Beam Welding Machine.

What are Advantages of Open Frame I H Beam Gantry SAW Welding Machine?

1) Because there is no confinement on placement of H Beams in open structure I H Beam Welding Machine; 2) So, any sizes of H Beam, from the smallest web height 200mm, to the max. web height 3000mm, can be placed into LHC or LHT open frame I H Beam Gantry Welding Machine; 3) Then, 1 model can be suitable for all specifications of workpiece H Beams.

What are Applications of Open Frame I H Beam Gantry SAW Welding Machine?

1) Open frame I H Beam Gantry SAW Welding Machine can be used in all sites of steel structure H Beam production: 2) LHC is for automatic H Beam Production Line; 3) LHT is for manual and semi- automatic H Beam Production Line.

What is Welding Mode and Operation in I H Beam Welding Machine?

1) 45° fillet SAW welding is implemented in all models of I H Beam Welding Machine; 2) This is for purpose of getting solid welding seam formation in fabricated T/ I/ H Beams; 3) This guarantees sufficient penetration depth/ broad cover face of formed welding seam on produced T/ I/ H Beams; 4) SAW welding is managed by means of professional SAW power supply, and welding velocity is managed with A.C. inverter, and have its welding speed displayed in digital meter of operating panel of the I H Beam Welding Machine.

1 1 Banner I H Beam Gantry SAW Welding Machine 3

Wuxi JACK LHT Open Structure I H Beam Gantry Welding Machine, Fabricating Any Big Size H Beam for Customer!

1 I H Beam Gantry SAW Welding Machine 11

7 I H Beam Gantry SAW Welding Machine 16

8 I H Beam Gantry SAW Welding Machine 21

What can Open Structure I H Beam Welding Machine do for Customer

A. Working Mode of I H Beam Gantry SAW Welding Machine:

1. Applicable Workpiece and Welding Technique in I H Beam Gantry Welding Machine:

1) T / I / H Beam are large size heavy weight working parts made of carbon steel:
a) The common weight is in the range of 5Ton to 10Ton, max. 20Ton;
b) Flange and web in the thickness range 6mm to 40mm / 32mm;
c) These widely used workpieces are produced from I H Beam Production Line;

d) Medium large size 2elding H Beam produced from Wuxi JACK I H Beam Gantry SAW Welding Machine: (Fig.1)

Fig1 I H Beam Gantry SAW Welding Machine 14

2. Welding Technique in I H Beam Welding Machine:

1) To firmly weld the T / I/ H Beam with sufficient strength, large current SAW submerged arc welding technique is carried out in the form of 45° fillet welding:

2) 45° fillet submerged arc welding in Wuxi JACK I H Beam Gantry Welding Machine: (Fig.2)

Fig2 I H Beam Gantry SAW Welding Machine

B. Advantages and Working Way of I H Beam Gantry Welding Machine:

1. Solid Welding Seam Acquired from I H Beam Welding Machine:

1) The finished welding T / I/ H Beam have full penetration and broad cover surface, meeting requirement on building heavy duty steel structure constructions;

2) Welding seam on finished welding H Beam delivered from Wuxi JACK I H Beam Welding Machine: (Fig.3)

Fig3 H Beam Welding Machine 21

2. Multiple Passes Available: Depending on stipulated welding technology, two or more passes welding can be implemented along the whole length of H Beam, by driving gantry frame of I H Beam Gantry Welding Machine back and forth several times along H Beam;

3. Working Manner in I H Beam Gantry SAW Welding Machine:

1) H Beam Position: During operation, workpiece H Beam is laid stationary on its holding rack;
2) Welding Way: Mechanical gantry frame and its installed 2 pieces of welding torches move two ways along H Beam, and perform SAW welding at the same time;
3) Welding Velocity Management: The gantry moving speed is also welding speed of the I H Beam Welding Machine, which is adjusted with A.C. inverter, and shown real time on digital meter of operating panel;

4) Working Site of Wuxi JACK I H Beam Gantry Welding Machine: (Fig.4)

Fig4 I H Beam Gantry SAW Welding Machine 13

C. Technical Summary on Open Structure I H Beam Gantry SAW Welding Machine:

1. Welding technology mentioned above is the same for all structures of I H Beam Welding Machine;

2. Variation in Mechanical Body of I H Beam Welding Machine:

Is originated from application site:
1) Automatic or semi-automatic H Beam Production Line;
2) Max. size of workpiece: H Beam web height;
3) Planned arrangement of operator during work of the I H Beam Welding Machine;

3. Three Types of Mechanical Structure I H Beam Welding Machine:

1) LHC model column trolley I H Beam Welding Machine;
2) LHT T frame --- This page introduction,
3) LHA series I H Beam Gantry SAW Welding Machine;
4. For quick understanding on technical strong points of this primary equipment of H Beam Production Line, please check thematic page of “Wuxi JACK I H Beam Welding Machine Slides”.

Wuxi JACK Gantry Frame and Open Structure I H Beam Gantry SAW Welding Machine

Technical Superiority of Wuxi JACK I H Beam Gantry SAW Welding Machine

Importance of SAW Welding Seam Tracing Unit on Performance of I H Beam Welding Machine:

1. Welding seam tracer plays key role in determining welding quality of I H Beam Welding Machine:

This is specifically reflected in formation of welding seam on working parts:
1) What Happens without Seam Tracker? During submerged arc welding in the I H Beam Gantry Welding Machine, suppose welding torch deflects away from its proper target position, and could not keep its correct position in stable way;
2) Then, the completed welding seam will grow crooked with inconsistent seam height and cover face;
3) This not only deteriorates appearance of finished welding seam, but also more seriously is, inferior welding quality delivered from the I H Beam Welding Machine;

2. Ingenious Design and Delicate Workmanship of Welding Seam Tracing unit in Wuxi JACK I H Beam Gantry SAW Welding Machine:

1) As you can check from the above photos, Wuxi JACK has ingenious design, real talent and material on welding seam tracing unit equipped in our I H Beam Gantry Welding Machine;
2) Capability: The seam tracer has spatial three dimensional tracing ability in precise manner, during operation of I H Beam Gantry SAW Welding Machine;
3) Tracking Elements: There are leaning rollers for both horizontal and vertical direction tracing, which touch with surface of horizontal welding seam and vertical mounting carriage tightly in dynamic way, in the process of SAW in I H Beam Gantry Welding Machine;
4) Working Principle: During SAW implemented in the I H Beam Gantry Welding Machine, the up and down movement of seam tracer works in floating style, while horizontal movement is driven with pneumatic valves. This gives flexible and most fitting control on welding seam tracer in all directions;

3. Working Manner of Welding Seam Tracing unit in Wuxi JACK I H Beam Gantry SAW Welding Machine:

1) Fully Automatic: Welding seam tracing unit operates in the I H Beam Gantry Welding Machine automatically;
2) Compact Design: Shown in the above photos, SAW welding flux feeding tubes are integrated into the welding seam tracing unit, making compact design and dimension of the entire welding group, in Wuxi JACK I H Beam Gantry Welding Machine;

3) Superior quality of finished SAW welding seam, delivered from Wuxi JACK I H Beam Gantry SAW Welding Machine (Fig.4)

With the supplementary unit of welding seam tracer:

2 I H Beam Gantry SAW Welding Machine 10

4 I H Beam Gantry SAW Welding Machine 25

8- H Beam Welding Machine 微信图片_20210628161513

Value Chain of Wuxi JACK H Beam Welding Machine

The Lefthand Scrolling Photos: Every link in Order to Delivery circle of Wuxi JACK I H Beam Gantry Welding Machine

As a technology based company, Wuxi JACK concentrates on exploring technical knowhow in our product, to get the best performance of product. For I H Beam Gantry SAW Welding Machine, one of the critical control points is welding seam tracing mechanism, which determines submerged arc welding quality of the I H Beam Welding Machine directly.

Characteristic, Applicable Workpiece and Application of Open Structure I H Beam Gantry SAW Welding Machine

1. Mechanical Structural Feature and Applicable Working Parts of Open Structure I H Beam Gantry Welding Machine:

1) Design sketch on LHC and LHT models I H Beam Welding Machine: (Fig.1,2)

Fig2 I H Beam Gantry SAW Welding Machine LHT

2) Common Point: Open Frame: Indicated from the above design sketch of LHC column boom and LHT T frame I H Beam Gantry Welding Machine, these two models of I H Beam Welding Machine all have open structure main frame;
3) Single Model Suitable for All Sizes H Beam: For this reason, any one size T/ I/ H Beam, from minimum 200mm web height, to maximum 2000mm web height, can be SAW welded on the same one model of LHC or LHT I H Beam Gantry SAW Welding Machine;
4) Available for BOX Beam Welding Also: Remove platform at bottom of the T frame, as shown in below photos, the LHT model T frame I H Beam Gantry Welding Machine can also be used for welding BOX Beam. For this application, BOX Beam should be placed at bottom middle inside the T frame;

5) 2 types of LHT I H Beam Gantry SAW Welding Machine: (Fig.3,4,5)

Only for welding T/ I/ H Beam Also available for welding BOX Beam

2. Application of Open Structure I H Beam Gantry SAW Welding Machine:

1) LHC column trolley I H Beam Welding Machine is basically used in automatic heavy duty H Beam Production Line. One set of LHC completes one SAW welding seam on workpiece H Beam;
2) LHT T frame I H Beam Gantry Welding Machine is applied in semi-automatic H Beam Production Line, implementing SAW on two pieces of H Beam simultaneously, within one time its operation; It can also be applied in BOX Beam Production Line.

Working Video of Wuxi JACK I H Beam Gantry SAW Welding Machine:

Wuxi JACK LHT model I H Beam Gantry SAW Welding Machine has 45° fillet welding on small H Beam, which is laid on supporting racks

Flash view on Wuxi JACK LHT model T frame I H Beam Gantry SAW Welding Machine, which is installed and operated at customer workshop

Wuxi JACK LHT model I H Beam Gantry Welding Machine carries out SAW (Submerged arc welding) on H Beam, and its finished fabricated welding H Beam

Technical View on Two Models of Open Structure I H Beam Gantry SAW Welding Machine

3 I H Beam Gantry SAW Welding Machine 21

1. LHC Column Trolley I H Beam Welding Machine:

1. Application of LHC Column Boom I H Beam Welding Machine:

1) Using Site: LHC is the specialized I H Beam Welding Machine, specifically applied in fully automatic H Beam Production Line;

2) One Model Fitting for All: Same as LHT, there is only one model LHC I H Beam Welding Machine: All web heights of T/ I/ H Beams can be welded in this open mechanical structure I H Beam Welding Machine.

2. 4 Unique Points of LHC Column Trolley Open Structure I H Beam Welding Machine:

Compared with LHA closed frame and LHT T frame I H Beam Gantry SAW Welding Machine:
1) No workpiece racks necessary for LHC I H Beam Welding Machine. Instead, T/ I/ H Beams are put onto 60° Overturning Rack of the H Beam Production Line, as you check from the left hand photo;
2) Only 1 piece of SAW welding torch installed in one set of LHC I H Beam Welding Machine. So, only piece of H Beam can be welded in LHC at any moment;
3) 4 Sets as a Group: The on site application of LHC I H Beam Welding Machine in automatic H Beam Production Line involves 4 sets of LHC working as a group. This is for completing H Beam 4 welding seams fabrication, with its one time flow through H Beam Production Line, without turning around;
4) Material Handling in LHC model I H Beam Welding Machine is safe and labor saving: Flipping and conveying workpiece is realized with 60° Overturning Rack and Steel Conveyor.

3. Technical Parameters of LHC Column Open Structure I H Beam Welding Machine:

Operator Working Position	Stand on Traveling Trolley
H Beam Web Height Range	200 ~ 2000 mm
H Beam Web Thickness Range	6 ~ 32 mm
H Beam Flange Width Range	200 ~ 800 mm
H Beam Flange Thickness Range	6 ~ 40 mm
H Beam Length	4000 ~ 15000 mm
H Beam Max. Weight	20 Ton
H Beam Welding Position	45° Fillet Welding
H Beam Welding Speed	240 ~ 2400 mm/min.
Quantity of LHC I H Beam Welding Machine in H Beam Production Line	4 sets / Line
SAW Welding Torch Quantity in LHC I H Beam Welding Machine	1 piece / Set
H Beam Handling Equipment	60° Overturning Rack

2. LHT T Frame I H Beam Gantry Welding Machine:

1. Technical Features of LHT Open T Structure I H Beam Gantry SAW Welding Machine:

LHT is the intermediate equipment between LHC column boom and LHA gantry moving I H Beam Welding Machine, common points with LHC and LHA both:
1) Mechanical main body of LHT I H Beam Welding Machine has T shape structure. The 2 pieces of H Beams are laid at external sides of T frame during SAW. So, it has open structure;
2) Welding torch quantity: In one set of LHT I H Beam Gantry Welding Machine, there are 2 pieces of welding torch. So, 2 pieces of T/ I/ H Beams can be welded simultaneously in the LHT machine;
3) Application Site: LHT I H Beam Gantry SAW Welding Machine works in semi-automatic H Beam Production Line;
4) Material handling in LHT, including overturning and transporting of workpieces, are also toilful, which needs special attention for operator safety and workpiece protection;
5) One Model for All Sizes Workpieces: LHT I H Beam Gantry Welding Machine has open style mechanical main body of T Frame, no restriction on workpiece size.

2. Uniqueness of LHT I H Beam Gantry SAW Welding Machine:

1) One machine with triple use: Benefitting from its mechanical T frame structure, applicable workpieces for LHT I H Beam Welding Machine is not confined to T /I/ H Beam;
2) BOX / Cross Beams are also available for being fabricated in the LHT.

3. Technical Parameters of LHT T Frame I H Beam Gantry SAW Welding Machine:

H Beam Web Height	200 ~ 2000 mm
H Beam Web Thickness	6 ~ 32 mm
H Beam Flange Width	200 ~ 800 mm
H Beam Flange Thickness	6 ~ 40 mm
H Beam Length	4000 ~ 15000 mm
Submerged Arc Welding Mode	Single Arc or Twin Arc
Quantity of SAW Welding Torch in 1 set of LHT T Frame I H Beam Gantry Welding Machine	2 Pieces/ Set
H Beam SAW Welding Speed	240 ~ 2400 mm/min.
Main T Frame Idle Speed	3200 mm/min.

Application Range and Related Equipment of I H Beam Welding Machine:

1. Application Range of Open Frame I H Beam Gantry SAW Welding Machine:

1) LHC Column boom I H Beam Welding Machine is applied in automatic H Beam Production Line, 4 sets forming up SAW zone;

2) LHT T Frame I H Beam Gantry Welding Machine is used in flexibly arranged H Beam Production Line, T Beam Production Line, and BOX Beam Production Line;

2. Related Equipment with I H Beam Gantry Welding Machine:

1) Previous Zone: In H Beam Production Line, working station ahead of LHC and LHT is: Z series H Beam Assembly Machine;
2) Subsequent Zone: Right following LHC and LHT I H Beam Gantry SAW Welding Machine are: HYJ series mechanical and YTJ series hydraulic H Beam Straightening Machine;
3) Logistics units for flipping and conveying workpieces with LHC I H Beam Welding Machine are: 60°/90°/180° Overturning Rack and Steel Conveyor;

4) 1^st Operation Machines for Cutting/ Machining Working Parts with LHC and LHT I H Beam Gantry Welding Machine:

a) CNC Strip Plate Cutting Machine;
b) Edge Milling Machine;
c) Edge Rounding Machine;
d) H Beam End Face Milling Machine;
5) Counterpart Equipment for Fabricating Welding H Beam: PHJ and ZHJ series H Beam Fabrication Machine (3 in 1 H Beam Assembly Welding Straightening Integral Machine) also adopts submerged arc welding technique, for manufacturing welding T/ I H Beams.

.

FAQ on Open Mechanical Frame I H Beam Gantry SAW Welding Machine:

Q What does “Open Mechanical Structure” refers to for I H Beam Gantry SAW Welding Machine?
A
1. 1) This means: Workpieces H Beams are put onto open section of mechanical main body of the I H Beam Welding Machine:
2. 2) In LHC model, H Beam is laid on hydraulic drive 60° Overturning Racks alongside the LHC equipment, and motorized moving trolley of the LHC machine moves along the H Beam during SAW welding;
3. 3) In LHT model, the 2 pieces of H Beams are laid on the 2 arrays of supporting racks, which are at external both lateral sides of the I H Beam Welding Machine.
Q What are Advantages of Open Frame I H Beam Gantry SAW Welding Machine?
A
1. 1) Because there is no confinement on placement of H Beams in open structure I H Beam Welding Machine;
2. 2) So, any sizes of H Beam, from the smallest web height 200mm, to the max. web height 3000mm, can be placed into LHC or LHT open frame I H Beam Gantry Welding Machine;
3. 3) Then, 1 model can be suitable for all specifications of workpiece H Beams.
Q What are Applications of Open Frame I H Beam Gantry SAW Welding Machine?
A
1. 1) Open frame I H Beam Gantry SAW Welding Machine can be used in all sites of steel structure H Beam production:
2. 2) LHC is for automatic H Beam Production Line;
3. 3) LHT is for manual and semi- automatic H Beam Production Line.
Q What is Welding Mode and Operation in I H Beam Welding Machine?
A
1. 1) 45° fillet SAW welding is implemented in all models of I H Beam Welding Machine;
2. 2) This is for purpose of getting solid welding seam formation in fabricated T/ I/ H Beams;
3. 3) This guarantees sufficient penetration depth/ broad cover face of formed welding seam on produced T/ I/ H Beams;
4. 4) SAW welding is managed by means of professional SAW power supply, and welding velocity is managed with A.C. inverter, and have its welding speed displayed in digital meter of operating panel of the I H Beam Welding Machine.

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Wuxi JACK LHT Open Structure I H Beam Gantry Welding Machine, Fabricating Any Big Size H Beam for Customer!

What can Open Structure I H Beam Welding Machine do for Customer

A. Working Mode of I H Beam Gantry SAW Welding Machine:

1. Applicable Workpiece and Welding Technique in I H Beam Gantry Welding Machine:

d) Medium large size 2elding H Beam produced from Wuxi JACK I H Beam Gantry SAW Welding Machine: (Fig.1)

2. Welding Technique in I H Beam Welding Machine:

2) 45° fillet submerged arc welding in Wuxi JACK I H Beam Gantry Welding Machine: (Fig.2)

B. Advantages and Working Way of I H Beam Gantry Welding Machine:

1. Solid Welding Seam Acquired from I H Beam Welding Machine:

2) Welding seam on finished welding H Beam delivered from Wuxi JACK I H Beam Welding Machine: (Fig.3)

3. Working Manner in I H Beam Gantry SAW Welding Machine:

4) Working Site of Wuxi JACK I H Beam Gantry Welding Machine: (Fig.4)

C. Technical Summary on Open Structure I H Beam Gantry SAW Welding Machine:

2. Variation in Mechanical Body of I H Beam Welding Machine:

3. Three Types of Mechanical Structure I H Beam Welding Machine:

Wuxi JACK Gantry Frame and Open Structure I H Beam Gantry SAW Welding Machine

Technical Superiority of Wuxi JACK I H Beam Gantry SAW Welding Machine

1. Welding seam tracer plays key role in determining welding quality of I H Beam Welding Machine:

2. Ingenious Design and Delicate Workmanship of Welding Seam Tracing unit in Wuxi JACK I H Beam Gantry SAW Welding Machine:

3. Working Manner of Welding Seam Tracing unit in Wuxi JACK I H Beam Gantry SAW Welding Machine:

3) Superior quality of finished SAW welding seam, delivered from Wuxi JACK I H Beam Gantry SAW Welding Machine (Fig.4)

Value Chain of Wuxi JACK H Beam Welding Machine

Characteristic, Applicable Workpiece and Application of Open Structure I H Beam Gantry SAW Welding Machine

1. Mechanical Structural Feature and Applicable Working Parts of Open Structure I H Beam Gantry Welding Machine:

1) Design sketch on LHC and LHT models I H Beam Welding Machine: (Fig.1,2)

5) 2 types of LHT I H Beam Gantry SAW Welding Machine: (Fig.3,4,5)

2. Application of Open Structure I H Beam Gantry SAW Welding Machine:

Working Video of Wuxi JACK I H Beam Gantry SAW Welding Machine:

Technical View on Two Models of Open Structure I H Beam Gantry SAW Welding Machine

1. LHC Column Trolley I H Beam Welding Machine:

1. Application of LHC Column Boom I H Beam Welding Machine:

2. 4 Unique Points of LHC Column Trolley Open Structure I H Beam Welding Machine:

3. Technical Parameters of LHC Column Open Structure I H Beam Welding Machine:

H Beam Web Height Range

200 ~ 2000 mm

H Beam Web Thickness Range

6 ~ 32 mm

H Beam Flange Width Range

200 ~ 800 mm

H Beam Flange Thickness Range

6 ~ 40 mm

H Beam Length

4000 ~ 15000 mm

2. LHT T Frame I H Beam Gantry Welding Machine:

1. Technical Features of LHT Open T Structure I H Beam Gantry SAW Welding Machine:

2. Uniqueness of LHT I H Beam Gantry SAW Welding Machine:

3. Technical Parameters of LHT T Frame I H Beam Gantry SAW Welding Machine:

Application Range and Related Equipment of I H Beam Welding Machine:

1. Application Range of Open Frame I H Beam Gantry SAW Welding Machine:

2. Related Equipment with I H Beam Gantry Welding Machine:

4) 1st Operation Machines for Cutting/ Machining Working Parts with LHC and LHT I H Beam Gantry Welding Machine:

.

FAQ on Open Mechanical Frame I H Beam Gantry SAW Welding Machine:

Q What does “Open Mechanical Structure” refers to for I H Beam Gantry SAW Welding Machine?

Q What are Advantages of Open Frame I H Beam Gantry SAW Welding Machine?

Q What are Applications of Open Frame I H Beam Gantry SAW Welding Machine?

Q What is Welding Mode and Operation in I H Beam Welding Machine?

Other Products We Own besides I H Beam Welding Machine

I H Beam Gantry Welding Machine Blogs

4) 1^st Operation Machines for Cutting/ Machining Working Parts with LHC and LHT I H Beam Gantry Welding Machine: