Wuxi JACK Three Axis L Structure Welding Positioner,

Supplying the Most Fitting Lift type Welding Table for Customer!

Extensive Use and Range of Three Axis Welding Positioner

1. Advantage: Three Axis Welding Turntable gives the 3rd degree of freedom for workpieces positioning: Elevation within certain up and down stroke, greatly broadening applicable sizes of workpieces for Welding Positioner;

2. Form of Three Axis Welding Turntable in Practical Application:

1) L Structure Welding Positioner with elevating function;
2) Lift type Welding Table upgraded from original two axis 0° ~ 360° rotate and 0° ~ 120° tilt;
3) Head and Tail Welding Turntable

L Structure of 1 ton loading capacity Welding Turntable and 1000mm Elevation Stroke

L Structure Welding Positioner of 1 Ton Loading Capacity and 1500mm Elevation Stroke

L Structure Lift type Welding Table of 1.5 Ton Loading Capacity and 1500mm Elevation Stroke

Heavy duty Head and Tail Welding Positioner of 30 Ton Loading Capacity and 4000mm Elevation Stroke

Large L Structure Welding Positioner of 3 Ton Loading Capacity and 3000mm Elevation Stroke

Medium duty L Structure Lift type Welding Table of 2 Ton Loading Capacity and 1600mm Elevation Stroke

Heavy duty Double Columns Head and Tail Three Axis Welding Positioner of 30 Ton Loading Capacity and 4000mm Elevation Stroke

Heavy duty L Structure Lift type Welding Table of 3 Ton Loading Capacity and 3000mm Elevation Stroke

Manual bolt secure Lift type Welding Table of 3 Ton Loading Capacity and 900mm Elevation Stroke in 3 Grades

L Structure Three Axis Welding Positioner of 1.2 Ton Loading Capacity and 1600mm Elevation Stroke

L Structure Lift type Welding Table of 1 Ton Loading Capacity and 1200mm Elevation Stroke

Large 3 Ton Loading Capacity Welding Turntable of L Structure and 3000mm Elevation Stroke

Working Videos of Wuxi JACK Single, Two, Three Axis Welding Turntable

Related product pages on technical introduction and videos of Wuxi JACK Welding Positioner:
1. Welding Positioner;
2. Two Axis Single Table Top Welding Positioner;
3. Head and Tail Double Columns Three to Four Axis Welding Positioner;
4. Single Axis Horizontal or Vertical Revolve Welding Turntable;
5. Special Design Welding Positioner;
6. Servo Drive High Precision Welding Positioner;
7. Superiority of Wuxi JACK Welding Positioner

Example Technical Specifications of Wuxi JACK Lift type Welding Table

Below are technical parameters of 2 major types of Wuxi JACK Three Axis Welding Positioner:
1. LBS models elevating function L Structure Welding Positioner:

2. HB models lifting manual adjusting bolt fixing 3 axis Welding Turntable:

Definition and Wide Application of Three Axis Welding Positioner

1. Technical Features: Three axis Welding Positioner is the upgrade version of two axis Welding Turntable: Which, on the basis of 0°~360° revolve and 0°~120° tilt of its workpiece, also add the additional up and down movement along vertical direction (Elevation);

2. The Common Seen Forms of Three Axis Welding Positioner:

1) L Structure: These Lift type Welding Table is majorly in the mechanical structural form of L Structure Welding Positioner, with its Welding Turntable and workpiece elevation within certain designated stroke, driven with A.C. motors, or more majorly in Wuxi JACK products, driven with hydraulic oil cylinders, which gives fully safe and reliable drive performance:
Wuxi JACK LBS10 model 1 ton loading capacity elevating style L Structure Welding Positioner: (Fig.1)

Fig1 L Structure Welding Positioner 7- IMG_1832

2) Manual Lifting in Grades: Another minority of Three Axis Welding Positioner is a variation from the conventional two axis Welding Positioner, as shown in below photo. Which, has its Welding Turntable and workpieces can be adjusted in several grades of height, by means of bolts secure:
Wuxi JACK Manual Bolt Adjusting Height of Lift type Welding Table: (Fig.2)

3. The Applicable Working Parts to be Welded in Welding Turntable with Elevation Function:

1) Those working parts which needs to be fabricated with three degrees of freedom Welding Turntable:
a) Relatively larger size: More than 1,500mm longer and or wider, which difficult to be manipulated in conventional single table top two axis Welding Positioner;
b) With light to medium weight: The most suitable tonnage for workpieces of L Structure Welding Positioner is from 1 ton to 5 tons, majority in 1~ 3 ton;
c) Welding seams: And with multiple complicated distribution of welding points in one piece of workpiece;
2) For Fabricating Heavier or Longer Working Parts: When the weight of working parts grows too heavy, for example, above 5 ton; Or length longer than 3,000mm, you may need to select a set of three to four axis Head and Tail Welding Positioner of elevation function.

Powerful Ability and Working Features of Three Axis L Structure Welding Positioner

1. Advantages of L Type Three Axis Welding Positioner:

1) Wider range of suitable dimensions of workpiece: With this third degree of freedom added to Welding Turntable and workpieces, applicable sizes and structures of workpieces for the welding positioning equipment is greatly expanded, and grows more flexible, especially those with bigger size and multiple points of welding seam, distributed on complicated structure structural members;
2) Safe and labor saving material handling: Besides, with the Welding Turntable descended to its bottom position, the handling and secure of working parts onto the L Structure Welding Positioner grows safe, comfortable and convenient. This is a very important trait in heavy machinery construction with the machine tools such as Welding Positioner.

2. Working Mode of Three Control Axis L Structure Lift type Welding Table:

1) Structure Characteristics: In terms of overall constructure, L Structure Welding Positioner looks like a man of unusual strength with a strong arm: There is a piece of L arm working as manipulator of the Welding Positioner, with the Welding Turntable assembled at its front end, and workpiece to be fixed on top face;
2) Design sketch on a set of Wuxi JACK typical three axis elevating function L Structure Welding Positioner: (Fig.3)

3) Vertical Level Position Change: At the beginning of welding, depending on size of working parts, the L arm moves up and down in certain vertical stroke, to leave ample space in the air for Welding Turntable and workpieces 0° ~ 360° rotation for welding. And in this Wuxi JACK has distinguished way of hydraulic drive for elevation of L arm and Welding Turntable, promising fully safe and reliable work motion;
4) Workpiece Orientation: After L arm is adjusted and maintained at its vertical level, the Welding Turntable can be 0° ~ 360° revolved and rotated freely, so that working parts can be manipulated on its optimum orientation for acquiring ideal welding operation performance;
5) Graphical description on strong points of our Welding Turntable, are illustrated in thematic page of “Superiority of Wuxi JACK Welding Positioner”.

Technical Strong Points of Wuxi JACK Rotary Welding Turntable

Hydraulic Drive Elevation of L Arm and Welding Turntable in Wuxi JACK L Structure Welding Positioner:

1. Technical Features of Wuxi JACK Product: Hydraulic drive elevation on workpieces is the exclusive configuration in Wuxi JACK L structure Lift type Welding Table, compared with other producers’ product in the market (Ordinary motor drive), and guarantees on surefire 100% safe position manipulation of the Welding Turntable and workpiece;

2. Risk of Motor Drive for Elevating Welding Turntable and Workpiece in Lift type Welding Table:

1) The common practice in Welding Machinery and Equipment Industry is, the up and down movement of its L arm, Welding Turntable and workpiece is driven with motor reducer, and transmitted with leadscrew;
2) The downside of such common practice with motor drive is, with the time going of L Structure Welding Positioner in use, the leadscrew gradually grows aging and worn, and hence there exist hidden risk of leadscrew growing fragile and broken;
3) The corresponding safety hidden risk is sudden falling down of L arm, Welding Turntable and working parts during welding operation, which do great harm on operator safety and utility condition;

3. Improvement on Way of Welding Turntable Elevation in Wuxi JACK L Structure Welding Positioner:

1) Comparatively, the related design in Wuxi JACK L type Three Axis Welding Positioner is, the elevation motion of L arm, Welding Turntable and workpieces are driven and transmitted with hydraulic oil cylinders, which has much more heavy force for driving the large tonnage of structural working parts. Please check the above pictures in yellow frame;
2) Besides, together with explosion proof valve embedded in the hydraulic system, the operation of the entire lifting system in Wuxi JACK L Structure Welding Positioner is fully dependable, which will erase safety issues for welding operation. This is the foremost factor in daily operation of any set of Lift type Welding Table.

Classification on Sub Category of Three Axis Lift type Welding Table

1. (Left Photo as below) LBS series L Structure Welding Positioner with Lifting function on: L Arm, Welding Turntable and workpieces;
2. (Right Photo as below) The Conventional Standard Rotate and Tilt Welding Positioner with Manual Adjustment on Height of Welding Turntable and workpiece.

1. LBS Series L Structure Welding Positioner:

A. Structure and Composition of L Frame Lift type Welding Table:

As you can check from the right hand design sketch of Wuxi JACK LBS30 model (With 3 ton loading capacity of Welding Turntable), the main components of the welding equipment include:
1. Horizontal oriented L arm, which is installed on the uptight standing rectangular column in perpendicular;

2. The Uptight Standing Rectangular Column of L Structure Three Axis Welding Positioner:

1) This upright column is main trunk of L Structure Welding Positioner. It has large size cross section of rectangular outline. It is fabricated from high strength carbon steel and section steels;
2) At its bottom, this upright column is installed with 2 pieces of “long feet”, which are secured firmly into workshop floor, keeping balance of the entire set of L frame Lift type Welding Table;
3) The horizontal L arm and upright column are perpendicular with each other, forming the shape of “L”, which is vividly shown in the drawing. This is where the name of “L Structure Welding Positioner” got from;
4) The horizontal orientated Welding Turntable is assembled onto front end of the L Arm, with degree of freedom: 0° ~ 360° rotation. The L arm can be revolved in the other 0° ~ 360° in the air, giving the 3rd motion axis of Welding Turntable. And welding points on workpieces can be adjusted conveniently to ideal orientation;
3. Firm Standing: The 2 pieces of long and sturdy holding racks, “long feet”, which maintain the total weight of L Structure Welding Positioner and its secured workpiece, into workshop floor;
4. The hydraulic oil cylinder system for driving up and down L arm, Welding Turntable, and structural workpieces;
5. The A.C. motors for driving 0° ~ 360° vertical revolve in the air, and horizontal 0° ~ 360°revolve of L arm and Welding Turntable, for managing to ideal position, so as to acquire welding operation performance;
6. L arm up and down guidance: The 4 pieces of heavy duty precise linear guiderail, being assembled at internal faces of upright columns.

B. Classification and Specifications of L type Elevating Welding Turntable:

1. Criterion: Classification on this three axis welding positioning equipment is on the basis of the max. expected size and weight of working parts;
2. Model: The recommended models are from LBS10 to LBS50, corresponded with from 1 ton to 5 tons loading tonnage of Welding Turntable and workpiece. In practical use, majority is in the range of 1 ton to 3 ton. For example, LBS10, LBS12, LBS20, and LBS30.

C. Technical Parameters Table of LBS10 to LBS30 L Structure Welding Positioner:

Models of L Structure Welding Positioner	LBS10/ 12 /20 / 30
Max. Loading Capacity of Rotary Welding Turntable	1/ 1.2/ 2/ 3 Ton
Up and Down Stroke of L Arm and Rotary Welding Turntable	800/ 900/ 1200/ 1500 mm
Size of Rotary Welding Turntable	(460 x 600) / (500 x 700) / (800 x 900) / (1200 x 1200) mm
L Arm Vertical Rotation Speed	2 / 2/ 2/ 1.3 rpm
Welding Turntable Revolve Speed	0.2 ~ 2 rpm
Hydraulic Motor Power for Driving L Arm Elevation	1.1 /1.5 / 2.2 / 3 kW
Welding Turntable Revolve Motor Power	0.75 /1 / 2 / 3 kW

1 L Structure Welding Positioner 8- P1000195

2. Three Axis Welding Positioner with Manual Adjusting Height Welding Turntable:

A. Specialty of Manual Adjusting Lift type Welding Table:

Just as you can check from the left hand photo and design sketch, this welding positioning equipment looks like a set of conventional 2 axis Welding Positioner with adjustable “long neck”:
1) The Welding Turntable is installed onto vertical mechanical main frame by means of detachable bolts. There are three or more grades of adjustable vertical positions, for fitting and securing these tightening bolts, with 300mm interval between every two adjacent grades: In other words, the total adjustable height scope of Welding Turntable in the welding positioner is 900mm;
2) Judging from these descriptions, you can draw conclusion that, such design of manual managing Lift type Welding Table has the similar adjustment way as HLK series Welding Roller Rotator. The difference only lies in position adjusting direction and specific specifications of the two types of welding positioning equipment.

B. Applicable Application of Height Manual Adjusting Three Axis Welding Positioner:

1) Loading Capacity: This type welding positioning equipment is niche product of Lift type Welding Table. Due to characteristic of its structure confinement, only light to medium weight working parts is suitable to be welded: Usually 1 ton to 5 tons;
2) Applicating Scenario: Besides, because its way of Welding Turntable height adjustment is relatively inconvenient and time consuming, usually this structure of Rotary Welding Positioner is applicable for welding on working parts with limited variation of size, and relatively large volume in each grade, which means, batch production is applicable here.

C. Technical Parameters of Manual Height Adjusting Lift type Welding Table:

Application and Related Equipment of Three Axis Lift type Welding Table

1. Where Used: The LBS models L Structure Welding Positioner is mainly used in Vehicle industry: The Automobile Plants, the Construction Machinery Plants, the Engineering Machinery Plant are primary application area of this welding positioning equipment;
2. Related Equipment: The often worked together equipment are other common seen welding equipment: Welding Manipulator (Column and boom welding equipment), Welding Rotator (Turning roller bed), SAW Welding Center, and Special Welding Machine, etc.;

3. Assistant Function Units for Operation of L Structure Welding Positioner:

1) Workpiece Secure: One of the indispensable units applied in the field of Three Axis Welding Positioner is Welding Fixture of various design/ structures/ sizes, for firmly fixing working parts onto Welding Turntable of the welding positioning equipment;
2) Workpiece Handling: The second important supplementary unit is Steel Structure Flipping Equipment, for handling the large and heavy workpieces processed into and out of the welding positioning equipment.

Wuxi JACK Three Axis L Structure Welding Positioner and Other Welding Turntable

There is always one fitting for you!

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Head and Tail Double Columns Three Axis Welding Positioner of 5 Ton Loading Capacity

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