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1 Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine 11

Wuxi JACK Special Size Small and Large End Face Milling Machine, 

Covering the Widest Size Range of Metal Structure Working Parts for Customer!

From Small to Giant, the Extensive Applicable Workpiece Specifications of Wuxi JACK Special Size Small and Large Beam End Milling Machine

As technology based company started by 3 senior engineers, Wuxi JACK designs and develops full range of models for product family DX series Steel BOX H Beam Face Rough Milling Machine, including:
1) Standard models DX12xx ~ DX15xx models BOX and H Beam End Milling Machine;
2) CNC control steel structure End Milling Machine;

3) And special sizes, including small and Large Beam End Milling Machine:

DX0815 model works on small flange
DX3030 model mills on large BOX Beam
CNC-DX1015 model mills on small special design steel structure workpiece
DX2020 model machines on large pipe (Tank)
Meanwhile, as first class factory on producing steel structure Face Rough Milling Machine, Wuxi JACK standard models and CNC control End Milling Machine also delivers superior end face milling quality in consistent and high efficient form, on the most frequently used steel structure workpieces of:
BOX Beam
H Beam
Pipe (Tank)
Cross Beam

The Best Selling Models of Wuxi JACK Special Size Small and Large Steel Structure Face Rough Milling Machine

DX1015 Small model
DX4080 Large model
DX4080 Large model
DX4080 Large model
DX2020 Medium large model
DX4080 Large model
DX3540 Large model
DX6080 Large model
For the largest volume selling models of the Face Rough Milling Machine: Standard models and CNC control End Milling Machine, Wuxi JACK also produces top quality products for customer:
DX0815 small model
DX1515 standard model
DX1540 standard model
DX1416 special design
DX1530 standard model
DX1520 standard model
CNC-DX1215 CNC type standard model
CNC-DX1520 CNC type standard model

Milling and Facing Center, the most sophisticated machine group of CNC control steel Face Rough Milling Machine, is also featured and box product of Wuxi JACK:

Wuxi JACK Milling and Facing Center consisted of:
1) 2 sets of CNC-DX1540 End Milling Machine;
2) 5 groups of hydraulic drive clamping racks;
3) 2 sets of assistant 60° turning table
 

Operating Videos of Wuxi JACK Standard, Small and Large End Face Rough Milling Machine

Related Page Link: Working videos of Wuxi JACK Conventional and CNC type steel Beam Face Rough Milling Machine

Technical Parameters of Wuxi JACK Special Size Small and Large Beam End Milling Machine

Small Models DX08xx ~ DX10xx. For example: DX0815 Large Models DX40xx ~ DX60xx. For example: DX6080
Max. Up and Down End Face Milling Stroke 800mm ~ 1,000mm Max. End Face Milling Stroke 4,000mm ~ 6,000mm
Max. Forward and Backward End Face Milling Stroke 1000mm ~ 3000 mm Max. Forward and Backward End Face Milling Stroke 4,000mm ~ 8,000mm
Control Mode Conventional A.C. inverter and relay control,
or CNC control End Milling Machine		 Control Mode Conventional A.C. inverter and relay control
Suitable Workpieces Steel plate/ Small parts/ Small Beams Suitable Workpieces Large steel structure Beams
Milling Head Power 7.5kW Milling Head Power 7.5kW/ 9.3kW/ 11kW
Milling Head Horizontal Drive Motor 2.2kW A.C. motor for conventional steel Beam Face Rough Milling Machine,
or 1.5kW servo motor for CNC models		 Milling Head Horizontal Drive Motor 4kW A.C. motor 
Milling Head Vertical Drive Motor 3kW A.C. motor for models,
or 2kW servo motor for CNC models End Milling Machine		 Milling Head Vertical Drive Motor 5.5kW for Large Beam End Milling Machine
X and Y Axis End Milling Speed 150 ~ 800 mm/ min. X and Y Axis End Milling Speed 150 ~ 800 mm/ min.
Workpiece Loading Standard or special design hydraulic clamping units Workpiece Loading Customer made platform

Superior Technical Strength of Wuxi JACK Special Size Small and Large End Face Milling Machine

Strong Capability on Delivering Heavy duty Large BOX I H Large Beam End Milling Machine:

1. Challenge on Manufacturing Heavy duty Large Beam End Milling Machine:

1) This is the second strong point of Wuxi JACK DX series steel Beam Face Rough Milling Machine compared with other suppliers, besides high power and versatile milling head;
2) Common seen models of steel Beam End Milling Machine are from DX12xx to DX30xx, referring to the max. end face milling height stroke of 1200mm to 3000mm;
3) Any size beyond this range, either smaller or bigger models, poses great challenge to manufacturers, especially heavy duty Large End Face Milling Machine;
4) Design and manufacturing large models machine involves sophisticated design and validation process, strong machining and assembling capability.
 

2. Technical Difficulties and Wuxi JACK Solution in Producing Heavy duty Large End Face Milling Machine:

1) Upright Column: With increasement on vertical end face milling stroke, so is the potential risk of upright column defection and swing, because of insufficient strength and rigidity of the upright column;
2) Potential Risk: Insufficient rigidity upright column may bring along problems of uneven finished end facing surface on workpieces, and inferior end milling quality;
3) Safety Hazard: Growing more seriously, flabby upright column may lead to safety issues to operators, when operating on heavy duty BOX I H Large Beam End Milling Machine;
4) Shown in the above photos, in Wuxi JACK large models End Milling Machine, cross size sizes of upright columns are specifically enlarged and strengthened;
5) For example, 1700mm x 1800mm cross section size for upright column of DX6080 Large End Face Milling Machine, in the integral appearance form of trapezoidal transition, improving stress condition for performing on high speed two dimensional running of the milling head, during operating period of large models machine;
3. Milling Head: For Wuxi JACK large models Face Rough Milling Machine, models from DX40xx, which means the max. up and down end face milling stroke is 4000mm, power of the equipped milling head is raised from 7.5kW to 9.3kW or even 11kW, to fully guaranteeing on efficiency and cutting depth of face milling on large steel structure working parts;
7.5kW milling head
9.3kW milling head
11kW milling head
4. Wuxi JACK Business Performance: Over the past decade, Wuxi JACK is the only Chinese company, who has successfully delivered several sets of heavy duty BOX I H Large Beam End Milling Machine for customers both in China and Overseas, the typical models are from DX4080 to DX6080.

Wuxi JACK Special Size Small and Large BOX I H Beam End Milling Machine

1. Standard Sizes Beam Face Rough Milling Machine:

1) Around 50% of the machine models have the max. valid up and down end face milling stroke within the range of 1200~ 1500mm, applicable for Steel Structure Industry use, machining on workpieces welding BOX/ T/ I/ H Beam;
2) The corresponding models are DX12xx and DX15xx series;

3) BOX Beam End Face being milled in Wuxi JACK DX1520 BOX Beam End Milling Machine: (Fig.1)

Fig1 BOX H Beam End Face Milling Machine 61

2. Special Sizes Small and Large Beam End Milling Machine:

Valid working stroke outside of (Beyond) the above range:
1) Small End Milling Machine: The max. up and down stroke is from 800mm to 1200mm (Excluded), the corresponding models are from DX08xx to DX12xx;

Wuxi JACK DX0810 small steel Beam End Milling Machine ready for shipment: (Fig.2)

Fig2 Steel H Beam End Face Milling Machine 95
2) Large End Face Milling Machine: The max. up and down stroke is from 2000mm to 6000mm, the corresponding models are from DX20xx to DX60xx;

Wuxi JACK DX6080 Large BOX I H Beam Face Rough Milling Machine to be delivered to Vietnam customer site: (Fig.3)

Fig3 Large BOX H Beam End Face Milling Machine 55 IMG_3212

3. Technical Breakthrough on Small and Large End Face Milling Machine:

1) Applicable for small and large special sized workpieces:

Wuxi JACK DX4080 Large Beam End Milling Machine works on large steel structure working part: (Fig.4)
Fig4 Large BOX H Beam End Face Milling Machine 4
2) Extending Application scope of the Machine: Small and Large Beam End Milling Machine widens application range of standard models, expanding it into a general purpose rough machining equipment beyond Steel Structure industries;
3) For quick understanding on strong points of Wuxi JACK machines, please visit summary slides “Advantage of Wuxi JACK BOX I H Beam Face Rough Milling Machine”.

Order to Delivery Value Chain of Special Size Small and Large BOX I H Face Rough Milling Machine

The Finished End Facing made by Wuxi JACK End Facing Machine

1 Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine 71
2 Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine _20230808161225
3 Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine 53
4 Light duty Small Steel Structure I H Beam End Face Milling Machine 102
5 Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine
6 Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine 75
7 Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine 44
8 Heavy duty Large Steel Structure BOX I H Beam End Face Milling Machine 49

Subdivision on Wuxi JACK Steel BOX I H Beam End Milling Machine

According to sizes and cross section shape of workpieces, Wuxi JACK DX series BOX I H Beam Face Rough Milling Machine can be divided into 5 branches of:
1. Small to Standard Size: The corresponding max. end face milling height stroke is from 800mm to 1500mm: DX08xx to DX15xx;
2. Medium to Large Size: The corresponding max. vertical end face milling size is from 1500mm to 2000mm: DX15xx to DX20xx;
3. Heavy duty Large Beam End Milling Machine: The corresponding max. vertical end face milling size is from 2000mm to 6000mm: DX20xx to DX60xx;

4. CNC Control BOX I H Beam End Milling Machine:

1) This series is developed by Wuxi JACK for milling on special and circular cross section shape workpieces;
2) The max. vertical end face milling size is from 800mm to 3500mm: CNC-DX08xx to CNC-DX35xx;

5. Milling and Facing Center:

1) Being developed for implementing on both ends of working parts end face milling simultaneously, available on oblique and or special cross section steel structure members;
2) Milling and Facing Center is composed of 2 to several sets of tailor made CNC BOX I H Beam End Milling Machine and workpiece clamping racks.
 

1 Steel Structure BOX I H Beam End Face Milling Machine 103
2 Steel Structure BOX I H Beam End Face Milling Machine 130

2. Medium to Large BOX I H Beam End Milling Machine:

More >>

3 Large BOX I Pipe H Beam End Face Milling Machine

 

1. Small to Standard Size BOX I H Beam Face Rough Milling Machine:

More >>
3 Steel Structure BOX I H Beam End Face Milling Machine
1 Large BOX I Pipe H Beam End Face Milling Machine 5
2 Large BOX I Pipe H Beam End Face Milling Machine 54
1 Steel Structure Heavy duty Large BOX I H Beam End Face Milling Machine 37
2 Steel Structure Heavy duty Large BOX I H Beam End Face Milling Machine 69

3. Heavy duty Large End Face Milling Machine:

More >>

1. Scope and Feature of Large Beam Face Rough Milling Machine:

1) Specification: The max. up and down end face milling stroke is from 4000mm to 6000mm, the Corresponding Series is from DX40xx to DX60xx;
2) Wuxi JACK Position: Only very small percentage of Chinese company has real capability on developing heavy duty large models of the machine. Wuxi JACK is leading supplier on it. Our best selling and classical models are: DX4080/ DX4060/ DX5080 / DX6080;
3) Safe Operation: Due to large size and heavy weight of both machine and workpiece, installation/ operation/ maintenance of heavy duty Large Beam End Milling Machine all need special attention;
4) Milling Head Power for large models machine: Powerful 7.5kW / 9.3kW / 11kW;
5) Workpiece Racks: Because of sufficient heavy weight workpieces, hydraulic drive clamp unit is not necessary for large models machine. Customers just need to prepare on workpiece loading platform, shown in the left hand photos.
 

2. Technical Parameters of Heavy duty Large End Face Milling Machine:

 Applicable Max. Valid Cross Section Height of Workpiece  4,000 ~ 6,000 mm  
  Horizontal End Face Milling Speed  150 ~ 800 mm/min. Variable Frequency Drive
  Idle Speed of Milling Head Carriage in Horizontal and Vertical Way  1200 mm/min. Fixed Velocity
  Vertical End Face Milling Speed of Large Steel BOX I H Beam Face Rough Milling Machine  150 ~ 800 mm/min. Variable Frequency Drive
 Milling Head Horizontal Drive Motor  4 kW  Variable frequnecy motor
 Milling Head Vertical Drive Motor
 in Steel BOX H Beam End Milling Machine		   5.5 kW  
 Guide of Milling Head in Horizontal and Vertical Way  Heavy duty Precise Linear Guiderail, assembled onto mechanical base bed and column
  Power of Milling Head  7.5 / 9.3/ 11 kW  Made in China
 Workpiece Clamping Table No need  

4. CNC Control Pipe BOX I H Beam End Milling Machine

More >>
3 CNC Steel Structure H Beam End Face Milling Machine
1 CNC Steel Structure H Beam End Face Milling Machine 40-IMG_4688
2 CNC Steel Structure H Beam End Face Milling Machine 172
1 CNC Pipe BOX I H Beam End Face Milling Machine 129

5. Steel Structure Parts Milling and Facing Center

More >>

2 CNC Pipe BOX I H Beam End Face Milling Machine

Application Range and Related Equipment of Small and Large Beam End Milling Machine

1. Small Models (DX08xx ~ DX10xx): Being applied in Machine Tool Works industry, for performing rough milling on end of steel plates/ small structure workpieces;
2. Large Models (DX40xx ~ DX60xx): See more wider ranges of application in industries of Machine Tool Works/ Shipbuilding/ Port Machinery/ Bridge Construction/ Casting/ Forging, etc.;

3. The often Worked together Equipment with Steel Beam Face Rough Milling Machine:

1) Edge Milling Machine --- For performing edge milling on sheet metal plates;
2) Edge Rounding Machine --- For performing edge rounding for getting round and smooth corners on steel plates/ H Beam, to increase painting adhesion of workpieces;
3) Stiffener Plate Element Straightening Machine --- For performing high speed straightening on ribbed plate unit;
4) Automatic Girder Longitudinal Welding Machine --- For performing welding on super large structure beams;
Edge Milling Machine H Beam Assembly Welding Straightening Machine Welding Positioner
Angle Steel Straightening Machine BOX Beam Production Line Edge Rounding Machine Plate Butt Joint Welding Machine
 

 

Large Pipe Tank End Milling Machine
01

CNC Control BOX Beam Face Rough Milling Machine
02

H Beam Face Rough Milling Machine
03

SXBJ-18 Double Heads Edge Milling Machine
PHJ15 H Beam 3 in 1 Assembly Welding Straightening Machine
HB5 Welding Positioner
YTJ-60 Hydraulic heavy duty H Beam Straightening Machine
ASM100 Angle Steel Straightening Machine
BOX Beam Production Line
RH3000 Steel Plate Edge Rounding Machine
MP20 Plate Butt Joint Welding Machine

FAQ on Special Size Small and Large End Face Milling Machine

  • Q Which kinds of Workpieces can be end polished in Wuxi JACK Pipe BOX H Beam End Face Milling Machine?

    A
    1. All kinds of welding steel structure members: H Beam/ BOX Beam/ Cross Beam/ Pipes/ Special shape parts...;
    2. The sizes of these workpieces can be from several hundreds millimeters height; up to 6000mm height;
    3. From several hundred kilogram weight, to a hundred ton weight;
    4. All these workpieces can be machined in different models of Wuxi JACK Pipe BOX H Beam End Face Milling Machine.

  • Q What is Specification of Small and Large BOX I H Beam End Face Milling Machine respectively?

    A
    1. Small: The max. vertical Y axis end face milling stroke is from 800mm to 1000mm;
    2. Large: The max. vertical Y axis end face milling stroke is from 2000mm to 6000mm

  • Q What is Business Acumen of Small and Large BOX I H Beam End Face Milling Machine for customers?

    A Small and Large BOX I H Beam End Face Milling Machine expand application scope of the machine from traditional Steel Structure Industry, on traditional BOX Beam/ I Beam/ H Beam, to much more Manufacturing Industries, on nearly all types of working parts, and Pipes/ Tubes/ Plate Units.

  • Q What is Technical Challenge on Designing and Producing Small and Large BOX I H Beam End Face Milling Machine, and Wuxi JACK Performance?

    A
    1. Maintaining the sufficient mechanical rigidity and strength of vertical upright column, to guarantee stable high quality performance of end face milling operation;
    2. Safe operation during workpiece loading and unloading/ Operator climbing in and out/ Check on end face milling process;
    3. Wuxi JACK is top grade supplier in Industry and Market, on delivering various models and designs of small and Large BOX I H Beam End Face Milling Machine to customers worldwide. We have series of measures/ technical know-how/ experience/ production system, to manage order to delivery process, and promise to provide 1st class machines to customers. We have 100% successful numerous business cases on small and Large BOX I H Beam End Face Milling Machine over the past decade.

  • Q What is Current Status on Delivering Small and Large BOX I H Beam End Face Milling Machine?

    A
    1. Currently in the market, only 2 companies have real ability on producing special size BOX I H Beam End Face Milling Machine, especially heavy duty large models, and Wuxi JAKC is one of the two companies;
    2. We have successfully delivered dozens of sets DX4080/ DX6080/ DX0810/ DX1010 ... tailor made models for customers.

Other series of Products We Own besides Steel BOX H Beam Face Rough Milling Machine

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1. Application of MP20 Plate Butt Joint Welding Machine:
2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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A. The Advanced Function of Assistant Loading System for Daily Operation of SXBJ-16 Large Size Plate Edge Milling Machine:
B. Structure and Working Principle of Automatic Hydraulic Drive Assistant Loading Brackets in Large Size Plate Edge Milling Equipment:
C. Usage of SXBJ-16 Large Size Plate Edge Milling Machine:
D. Technical Parameters of SXBJ-16 Large Size Plate Edge Milling Machine:
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1. What can ASM63 Angle Steel Straightening Machine do for Customer?
2. Why You need Angle Straightening Machine?
3. The Good Points of ASM series Angle Steel Straightening Machine:
4. Technical View on ASM63 Angle Steel Straightening Machine:
5. Technical Parameters of ASM63 Angle Steel Straightening Machine:
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A. Uniqueness of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
B. The Challenge on Developing Mature 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
C. The 7 Axis of CNC in Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
D. User Friendly Design in Wuxi JACK Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
E. Technical Parameters of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
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1. The Definition and Characteristic of HB series Universal Welding Positioner:
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Steel Structure BOX I H Beam Face Rough Milling Machine Blogs

  • Application of Facing and Milling Center in Steel Structure Industry

    Application of Facing and Milling Center in Steel Structure Industry
    What is Steel Structure Milling and Facing Center? Why there is Demand on Steel Structure Milling and Facing Center? Constitutes and Technical Overview of Steel Structure Milling and Facing Center Application Case of Steel Structure Milling and Facing Center by Wuxi JACK Read More
  • A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK

    A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK
    Origin: Why Introducing CNC I Beam End Face Milling Machine? Advantages: The Merits of CNC Steel Structure End Face Milling Machine Technical Issues: The Analysis on Technical Specialty and Operation of CNC H Beam End Face Milling Machine Prospect: What is the Future of CNC H Beam End Face Milling Machine Summary on Wuxi JACK CNC H Beam End Face Milling Machine Read More
  • Find the Most Applicative Workpiece Fixture in End Face Milling Machine

    Find the Most Applicative Workpiece Fixture in End Face Milling Machine
    What does the Workpiece Fixture Mean for H Beam End Face Milling Machine? Any Factors affecting Design of the Workpiece Fixture in H Beam and Pipe End Face Milling Machine? Generalization on Structure of the Workpiece Fixture in H Beam End Face Milling Machine Several Exemplifications on Workpiece Fixture in H Beam End Face Milling Machine Read More
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