Two in One MP25 Plate Joint Welding Machine with Triple Cutting

1.  The Two Main Functions of MP Series Plate Butt Welding Joint Machine:

The MP25 Plate Butt Joint Machine in the first photo was taken at its triple flame cutting side, in Wuxi JACK assembly workshop.

1) MP Series Plate Joint Butt Welding Machine has two major functions: One is primary task of melt through welding for joint two pieces of metal plates; The second is triple cutting as shown in the first photo, for making beveling on edges of the metal plates ahead of butt joint, to get ideal condition of welding seam formation;

2) One Machine Integrating Several Functions: This is one of the developing trends of manufacturing equipment in industry nowadays, that one set of machine integrates several functions originally of different equipment, for delivering the finished product. Another similar product is PHJ and ZHJ models H Beam Assembly Welding Straightening Machine. Such kind of design has benefits of cost effectiveness: Saving machine investment/ Operating cycle time/ Land occupation/ Removing Assistant Equipment, etc.

2.  Triple Cutting in MP Series Plate Butt Welding Joining Machine:

1)  Working Way in the Plate Joint Butt Welding Machine:

a)  In Triple Plate Cutting Machine, gantry beam travels along rails, and metal plate is kept still on its cutting platform;

b) Here in MP series Plate Butt Joint Machine, gantry platform is fixed type, and triple cutting torch travels along its guiderail in adjustable speed for triple cutting. The triple cutting speed can be adjusted with the turning knob and controlled by means of A.C, inverter, within the range of 100~ 800 mm/min.;

2) Triple Cutting Speed Control in the Plate Butt Welding Joint Machine:

a) The attached second photo shows operating panel of MP series Flat Butt Welder;

b) Working Speed Management: You can find there is a digital display and turning knob on it. In MP series Plate Joint Butt Welding Machine, working speed of both triple cutting and melt through welding are all controlled with A.C. inverter (Two individual ones), shown in the same digital display and turned with the same turning knob. Because at any certain moment only one of functions work;

3) Motion Way in the Plate Butt Joint Machine:

Same as butt welding torch, in MP series Plate Butt Joint Machine, the triple cutting torch have three dimensional degree of freedom:

a)  Motor drive up and down (constant speed) plus manual cross slide, based on thickness of metal plate;

b)  Motor drive leftward and rightward (A.C. speed control) along guiderail of gantry platform, for fulfilling beveling process in this Flat Butt Welder;

c)  Manual adjustment forward and backward, for making the triple cutting torch right at cutting edge of metal plate;

4)  Routing of Gas Tube in the Plate Butt Welding Joining Machine:

In MP series sheet metal steel plate Flat Butt Welder, there are three routings of gas tube for triple cutting: 

a) The blue color preheating oxygen; 

b) The blue color cutting oxygen; 

c) The red color cutting gas: Acetylene or Propane;

5) Triple Cutting Effect: Of the MP models Plate Joint Butt Welding Machine, is shown in the attached third photo.

3. Melt through Welding in MP Series Plate Joint Butt Welding Machine:

1) Wuxi JACK Patent Melt-Thru Welding Technology:  In MP series sheet metal steel plate Flat Butt Welder, butt joint of the metal plates is done with melt through welding, or one surface welding two surfaces forming. Welding torch system and copper pad welding seam please check 4^th and 5^th photos respectively;

2) Welding Table:  In MP series Plate Butt Joint Machine, the V slot work table serves as workpiece (Metal plates) fixture for pressing metal plates tightly by means of hydraulic cylinders, which are installed in horizontal orientation inside the two lateral covers;

3) On the butt joint melt through welding torch of the Flat Butt Welder, there are supporting units of SAW (Submerged arc welding) flux conveying tube/ recycling tube/ wire feeder;

4. Technical Parameters of MP25 Plate Joint Butt Welding Machine:

Below are technical parameters of Two in One MP25 Plate Butt Welding Joint Machine: