1 Hydraulic H Beam Straightening Machine

Technical Strong points of Wuxi JACK H Beam Straighten Machine

A. Subject of this Page on Wuxi JACK Steel Structure BOX I H Beam Straighten Machine:

1. Purpose: This page is for your quick review on classification, usage and advantages of Wuxi JACK H Beam Straighten Machine, including featured product Longitudinal Press Straightening Machine. Customers can have a quick impression on this product family of extensive use, its abundant choice on various designs and models, technical superiorities. In this way, customers can make decision accordingly on which is proper for your choice;

 

2. Usage and Application of H Beam Straighten Machine and Longitudinal Press Straightening Machine:

Put it simply, these machines are for straightening on 2 major kinds of deformation on welded H Beam/ BOX Beam/ Other steel structure workpieces, deformed after submerged arc welding/ storage/ transportation, especially deformation caused from heat input:
1) For Straightening on H Beam Flange Deformation:
This is basic and indispensable machine applied at any H Beam production site:
a) Straightening principle sketch on H Beam Straighten Machine works on upward bend flange of H Beam: (Fig.1)

Fig1 H Beam Straightening Machine 4

b) Wuxi JACK YTJ-80 hydraulic drive heavy duty I H Beam Straighten Machine, straightens on vertical welded H Beam at Steel Structure workshop: (Fig.2)

Fig2 Hydraulic H Beam Straightening Machine 1

2) For Straightening on Longitudinal Deflection of H Beam/ BOX Beam/ Any Other Long Shaped Workpieces:
a) Longitudinal distorted H Beam, which should be straightened with Longitudinal Press Straightening Machine: (Fig.3)

Fig3 H Beam Horizontal Press Straightening Machine 1

b) Wuxi JACK HJ300 steel structure Longitudinal Press Straightening Machine straightens on a piece of H Beam: (Fig.4)

Fig4 H Beam Horizontal Press Straightening Machine 7

3. Machine Nature: H Beam Straighten Machine is one of the most important and widely applied products of Steel Structure Straightening Machine. Other main types are: Angle Steel Straightening Machine/ Stiffener Plate Straightening Machine, etc.;

 

4. Related Product Pages on H Beam Straighten Machine:

1) I H Beam Straighten Machine;
2) I H Beam Flange Straightening Machine;
3) Steel Structure BOX I H Beam Longitudinal Press Straightening Machine

B. Leading Technical Advantages of Wuxi JACK Steel Structure BOX I H Beam Straighten Machine:

Slides 1: Complete Line of I H Beam Straighten Machine for Customer Choice:

Wuxi JACK designs and produces all available structures and models of steel structure BOX I H Beam Straighten Machine in the market, including standard models and special designs,
Aiming on straightening on the above mentioned 2 major types of steel structure workpiece deformation, with below options for customer choices:


1) Straightening Capacity on H Beam Flange Deformation: Mechanical motor drive medium duty, and hydraulic oil cylinder drive heavy duty;
2) Workpiece Orientation: I H Beam in horizontal or vertical orientation during straightening;
3) Straightening Section: For straightening on H Beam flange, or longitudinal body deformation of BOX/ H Beam/ Long shaped structure members (Longitudinal Press Straightening Machine)

Slides 2 and 3: Powerful Straightening Capacity of Wuxi JACK Flange Purpose H Beam Straighten Machine:

1. Application Volume: This is the mainstream product group in Steel Structure BOX I H Beam Straighten Machine, which takes over 80% of practical application volume;
 

2. Technical Core Performance Index of I H Beam Straighten Machine:

Lies in its straightening capability:
1) On this aspect, all the Wuxi JACK I H Beam Flange Straightening Machines have actual 20% higher straightening capacity than the counterpart products from other suppliers in the industry and market:
2) The reason behind that, and corresponding technical specifications of each model I H Beam Straighten Machine, are illustrated in below 2 consecutive slides pages;
 

3. All the Critical Process Control Points of Wuxi JACK Flange Purpose I H Beam Straighten Machine:

Including:

1) Size, material and machining of working units,
2) Straightening rollers and acting mechanisms,
Of straightening machines are all strictly managed, to deliver superior performance for H Beam flange straightening;
 

4. So, How to Quickly Select Proper Mode of I H Beam Straighten Machine?

1) Medium duty Straightening Capacity: Generally speaking, HYJ series mechanical motor drive I H Beam Straighten Machine can meet the demand on average and above average straightening capacity: Max. 40mm H Beam flange thickness, under material with 510 MPa tensile strength (Chinese grade Q235A carbon steel);
2) Heavy duty Straightening Capacity: When customers need super powerful straightening capability, the YTJ series hydraulic cylinder drive heavy duty I H Beam Straighten Machine can fully meet on customer expectation: Max. 80mm H Beam flange thickness, under material with 600 MPa tensile strength (Chinese grade Q345 carbon steel).

Slides 4: The Reasonable Straightening Principle of Every Design Wuxi JACK Flange Purpose I H Beam Straighten Machine:

This slides page gives plain and clear graphic view, on straightening principle of 3 major branches of Wuxi JACK I H Beam Flange Straightening Machine:

 

1. Basic Common Working Theory among Models of H Beam Straighten Machine:

The product group of machine for I H Beam Straighten shares the same general straightening theory for its 3 branches:
1) Hydraulic drive H Beam vertical orientation;
2) Mechanical motor drive H Beam vertical orientation;
3) Hydraulic drive H Beam horizontal orientation,
3 points of straightening rollers form a straightening cavity;


2. Personalized Concrete Structure:
On that basis, in actual design and manufacture, based on required straightening drive power source and property of workpiece, there are somewhat differences in structure and working manner of the 3 major branches of the I H Beam Straighten Machine, indicated in this slides page as below;
3. Such rich classification on machines for H Beam straightening can meet customer personalized demand in the best degree.

Slides 5: Convenient and User Friendly Operation with Wuxi JACK Flange Purpose H Beam Straighten Machine:

This slides page demonstrates on easy and precise operation on 3 major types of Wuxi JACK I H Beam Flange Straightening Machine:


1. Safe, reliable and efficient operation is the issue customer concerns the most, when selecting on such heavy duty working equipment of steel structure I H Beam Straighten Machine:
2. 3 pieces of solid precisely machined and heat treated straightening rollers in reasonable layout, at central working unit of machine;
3. 4 pairs of holding and positioning rollers, for firmly clamping on workpiece in correct position;
4. Downward straightening stroke rulers, for accurately managing on straightening stroke, based on thickness and material of I H Beam flange;
5. Different styles of motor/ oil cylinder installation, to deliver the most consistent and heavy straightening force from I H Beam Straighten Machine.

Slides 6: The Strong and High Strength Machine Main Frame of Wuxi JACK Flange Purpose H Beam Straighten Machine:

This slides page presents on mechanical main frame of Wuxi JACK I H Beam Flange Straightening Machine, which is the basis and primary working base for successful straightening operation of the equipment:


1. Wuxi JACK Superiority:
Compared with machine products produced by other suppliers, mechanical main frame of Wuxi JACK produced I H Beam Straighten Machine has larger size and stronger intensity, which is acquired from strictly managed raw material (Carbon steel) selection and heat treating;
2. This is the most important necessary technical characteristic and performance, for guaranteeing on performance in any set of I H Beam Straighten Machine;
3. Wuxi JACK Selling Volume:
For this reason, as you can find from this slides page, Wuxi JACK delivered I H Beam Straighten Machine, both HYJ models motor drive and YTJ models hydraulic drive, are widely welcomed by customers in the industry, and always in batch production and delivery.

Slides 7: The Exclusive and Featured Product of Wuxi JACK Steel Structure BOX I H Beam Longitudinal Press Straightening Machine:

This slides page gives quick review on very useful and unique product of Wuxi JACK,
for straightening on longitudinal deflection of all kinds of long shaped steel structure members:

1. Wuxi JACK Featured Product: In industry and market, very seldom supplier has real ability and experience to design and produce another kind of important special straightening machine: steel structure Longitudinal Press Straightening Machine;
2. Wuxi JACK produces full line of models this machine: From 20 Ton (HJ20 model) to 300 Ton (HJ300 model) output straightening force, and has exported this superior quality featured equipment to many countries, especially Russia and East Europe;
3. Applicable for All Long Shaped Steel Structure Workpieces: This HJ series hydraulic drive BOX I H Beam Longitudinal Press Straightening Machine can be used for straightening on all kinds of structure member workpieces along its length direction: H Beam/ BOX Beam/ Section Steels/ Welding structure member, etc.

Slides 8: The Straightening Principle and Process Management on Wuxi JACK Steel Structure BOX I H Beam Longitudinal Press Straightening Machine:

1. Principle: This slides page gives graphical view on how does this Wuxi JACK special design straightening machine implements on straightening on workpieces along its length direction body;
2. Operation: How to precisely and intuitively manage on straightening operation: By means of lateral movement of straightening ram, which is driven with strong force hydraulic oil cylinders. The straightening stroke is precisely managed with indicating rulers right above straightening zone of the Longitudinal Press Straightening Machine.

Slides 9: The Safe, Precise, User Friendly and Highly Efficient Operation of Wuxi JACK Steel Structure BOX I H Beam Longitudinal Press Straightening Machine:

1. Customers always care on this topic the most, when selecting and using on heavy duty equipment, including this steel structure straightening machine;
2. This slides page pastes two photos on commissioning and official running of HJ300 / HJ200 Longitudinal Press Straightening Machine, at Wuxi JACK workshop and Chinese customer facility respectively.
I H Beam Straightening Machine
01

Horizontal Press Straightening Machine
02

Hydraulic I H Beam Straightening Machine
03

Other Steel Structure Straightening Machines and Equipment Produced by Wuxi JACK
ASM100 Angle Steel Straightening Machine
J20 Stiffener Plate Unit Straightening Machine
HR800 H Beam Edge Rounding Machine
RH1000 Strip Plate Edge Rounding Machine
CNC-CP7-3000/12 Large CNC Pipe Cutting Machine
HB1500 Automatic H Beam Welding Production Line
CNC-CG4000 CNC Oxygen Fuel Flame Cutting Machine
HLK20 Bolt Adjusting Welding Turning Roller Rotator

Other Series of Products We Own besides I H Beam Straighten Machine

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2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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D. Technical Parameters of SXBJ-16 Large Size Plate Edge Milling Machine:
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B. The Challenge on Developing Mature 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
C. The 7 Axis of CNC in Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
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E. Technical Parameters of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
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1. The Definition and Characteristic of HB series Universal Welding Positioner:
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