Wuxi JACK Superior Quality and Easy Operation

Chinese Welding Positioner and Rotary Welding Worktable

1. This page is for concisely and graphically introducing technique of Wuxi JACK developed and supplied Chinese Welding Positioner, the excellent user friendly welding equipment, in the form of slides page: Technical Superiorities/ Classification/ Specification/ Application in graphical format;
2. Purpose here is for customers or anyone who has interest on purchasing Welding Positioner and involved Rotary Welding Worktable, this product page may help you to get a quick understanding and effective impression on this superior machine tool product of Wuxi JACK;
3. Origin of Welding Equipment: As the only country in the world with complete systematic range of industry sector, China has numerous professional companies in Welding and Cutting industry, which produce series of welding machinery and equipment. Among these companies, Wuxi JACK is one of the leading professional suppliers, developing and supplying all models of excellent Chinese Welding Positioner for customers worldwide, both in Chinese and overseas market;

4. Extensive Use of Welding Positioner and Involved Rotary Welding Worktable:

1) Task: As one of the most widely applied welding equipment, Welding Positioner is a kind of welding fixture equipped with Rotary Welding Worktable, which has ability to change position and orientation of workpieces in multiple degrees of freedom: Revolve, rotate, tilt, move, lift;
2) Benefit: In this way, position of clamped workpieces on its Rotary Welding Worktable can be adjusted to the most ideal position and orientation. Such ideal orientation of workpiece not only conforms with ergonomics requirement of on site operation, but also guarantees on the best degree of welding performance, thus acquiring production target of high productivity and superior quality;
3) A set of Wuxi JACK L type Lifting Welding Positioner of 1 ton loading capacity, fabricates on a piece of BOX frame workpiece: (Fig.1)

Fig1 L type Lifting Welding Positioner 3 100_7167

4) Four Major Types of Workpiece Position Change in Welding Positioner and its Rotary Welding Worktable:

a) 0°~ 360° both directions revolve of workpiece;
b) 0°~ 120° (Or other angular scope) forward and backward tilt of workpiece;
c) Elevation of workpiece within certain vertical up and down stroke;
d) Movement of tailstock in the case of head and tail Double Post Welding Positioner
Wuxi JACK head and tail Double Post Welding Positioner with 4 degrees of freedom, for fabricating on max. 10 ton weight long and large structural workpieces: (Fig.2)

Fig2 Double Post Welding Positioner 3 100_1103

5. Related Product Pages with Wuxi JACK Produced Various Chinese Welding Positioner:

1) Comprehensive Technical View on All Kinds of Welding Positioner;
2) Common Seen Two Working Axis Revolve and Tilt Welding Positioner;
3) Three Control Axis L type Lifting Welding Positioner;
4) Single Working Axis Horizontal or Vertical Revolve Rotary Welding Worktable;
5) Three to Four Work Axis Head and Tail Double Post Welding Positioner of Complicated Structure and Configuration;
6) Special made Welding Positioner for Customer Personalized Use;
7) High Precision Servo Drive Welding Positioner

A. Technical View on Wuxi JACK Chinese Welding Positioner and Involved Rotary Welding Worktable:

Slides 1: The Complete Line of Types and Models of Chinese Welding Positioner for Customer Choice:

1. Wuxi JACK Full Range of High Quality Chinese Welding Positioner,

These welding positioning equipment can fully meet on customer demands on structural workpieces welding operation:
1) Conventional type two work axis Rotary Welding Worktable, with 0°~ 360° revolve and 0°~ 120° tilt of working parts, loading capacity from 100kg up to 30 Ton;
2) Two / Three work axis L type Lifting Welding Positioner, with fixed height or elevating style Rotary Welding Worktable and working parts, loading capacity up to 5 Ton;
3) Two / Three/ Four work axis Head and Tail Double Post Welding Positioner, with fixed height or elevating style Rotary Welding Worktable and workpieces, stationary or movable tailstock, loading capacity up to 30 Ton;
4) Single work axis horizontal or vertical Rotary Welding Worktable, loading capacity up to 100 Ton;
5) Special made three work axis Pipe Rotating Welding Positioner, for fabricating on pipe/ elbow workpieces, of diameters from Φ60mm up to Φ1200mm;

2. Type and Drive of Rotary Welding Worktable:

1) Form: Conventional round shape, or special designed structure for heavy loading capacity (50 ton and above);
2) Drive: Conventional A.C. motor in ordinary models and heavier duty/ Servo motor drive for high precision management of light to medium duties;

In all, Wuxi JACK designs and produces all types of superior quality and durable Chinese Welding Positioner, for customers to meet on applicating demand.

Slides 2: Technical Advantages of Wuxi JACK Conventional Two Work Axis Chinese Welding Positioner:

1. Characteristic: This series of product has the largest application volume in market. We provide top grade conventional Chinese Welding Positioner with the most reasonable price, and within the shortest lead time;
2. Strong Points: These conventional two motion axis welding positioning equipment has advantages of: Simple and convenient operation/ reliable performance/ long service life and low maintenance fee;

3. Technical Advantages of Wuxi JACK Two Work Axis Chinese Welding Positioner:

1) Design: Carefully calculated and validated revolving and tilting torque, and related eccentricity and gravity center distance, for each tonnage of Rotary Welding Worktable;
2) Welding Velocity: The 0°~ 360° revolve linear speed of workpiece is controlled with A.C. inverter, and displayed in real time;
3) Precision Management: Angular ruler precisely indicates on real time tilting angle of Rotary Welding Worktable and workpiece;

4) Safe Operation of Wuxi JACK Chinese Welding Positioner:

This is fully guaranteed by means of:
a) Revolve and tilt of Rotary Welding Worktable and workpieces are driven with braking motor, with function of soft start and dynamic stoppage;
b) Revolve and tilt of workpiece are protected with hard stops;
c) With reliable electric conduction of Rotary Welding Worktable and workpiece throughout the entire welding positioner equipment;
5) Convenient operation is fulfilled with combination of remote pendant and foot pedal switch.

Slides 3: Full Range of Wuxi JACK Conventional Two Work Axis Welding Positioner and its Rotary Welding Worktable:

1. Wuxi JACK supplies full range of conventional two work axis Chinese Welding Positioner for customers, with its loading capacity from 100kg (HB1 model) to 30 Ton (HB300 model);
2. On that basis, special loading tonnage of Rotary Welding Worktable can also be developed, especially heavier duty, in case customers has special requirement.

Slides 4: The Updated Special Design in Wuxi JACK Two Work Axis Chinese Welding Positioner:

1. On the basis of conventional structure and configuration models, Wuxi JACK has strong technical ability on developing various updated specialized models of products, when customer has extended expectation;

2. Examples of Wuxi JACK Personalized Two Work Axis Rotary Welding Worktable:

Are listed but not limited to:
1) From Two to Three Work Axis: During welding operation period, the Rotary Welding Worktable and workpiece can have its height level changed, by means of manually changing fitting positions of securing bolts;
2) For acquiring on extreme precision control on revolve and tilt of workpieces, servo drive motor and encoder control are introduced to these Chinese Welding Positioner. Customers from confidential military, or aviation industry, or Precise Instrument, usually have such personalized requirement;
3) Special designed structure and appearance of Rotary Welding Worktable and its fixture, for being applied in fabricating on special workpieces.

Slides 5: The Complete Safe Elevation in Wuxi JACK L type Lifting Welding Positioner:

1. Nature: L structure model is a kind of widely used welding positioning equipment, being applied in Vehicle and Constructure Machinery industry;
2. Lifting Function: Majority of L type Lifting Welding Positioner has function of its Rotary Welding Worktable and workpieces elevation. Of which, the safe and reliable elevation is of vital importance;

3. Workpiece Elevation in Wuxi JACK L type Lifting Welding Positioner:

All the elevation operation of Wuxi JACK Rotary Welding Worktable and workpiece is driven with hydraulic oil cylinder:

1) In Wuxi JACK Equipment: In this way, elevation of heavy workpieces has sufficient heavy driving force, reliable operation, and with complete safety assurance. This is the most importance control point for running any set of L type Lifting Welding Positioner;
2) In Other Equipment Equipment: Comparatively, many other suppliers in the market adopt with A.C. motor drive and leadscrew transmission on elevation function, which not only lack of sufficient driving force, but also has potential risk of sudden failure, which will lead to sudden breakage of elevation system, and hence sudden falling down of Rotary Welding Worktable and workpieces, and hence brings along serious safety issues.

5 L Structure Lifting Welding Positioner

Slides 6: Reliable, Safe and In Phase Elevation of Rotary Welding Worktable in Wuxi JACK Head and Tail Double Post Welding Positioner:

1. Significance: Similar to last slides page L type Lifting Welding Positioner, for process control on running of Head and Tail Double Post Welding Positioner, completely safe elevation of Rotary Welding Worktable, and hence its workpiece, is also the most important issue;
2. Critical Control Point: Besides, the perfectly in phase up and down movement of both ends of workpiece, which is headstock and tailstock, in other words, the 2 sets of Rotary Welding Worktable on both ends upright columns of the head and Tail Double Post Welding Positioner, is also of vital importance;

3. Complete Security and Perfect in phase Elevation in Wuxi JACK Head and Tail Double Post Welding Positioner:

1) Elevation of Rotary Welding Worktable and workpiece is double drive, driven with high power (4kW) servo motors or ordinary Y series motor;
2) The elevation is transmitted by means of chain and sprockets.

6 Head and Tail Double Columns Welding Positioner

Slides 7: Wide Variety Configurations in Wuxi JACK Head and Tail Double Post Welding Positioner:

Wuxi JACK supplies all varieties of Head and Tail Double Post Welding Positioner for customer choice, in terms of:

1. Workpiece Elevation or Not: The Rotary Welding Worktable and workpiece can be either fixed in height, or of elevating ability;
2. Tailstock Movable or Not for Long Workpieces: Its two sets of upright columns, headstock and tailstock, can be either in the form of one fixed into workshop floor (Headstock), the other movable along rail (Tailstock), or both sets stationary;

3. With Connecting Horizontal Boom between Headstock and Tailstock or Not:
1) For fixed length workpieces: Either there is a piece of horizontal boom connecting the two sets of upright columns headstock and tailstock (Integral structure);
2) For varying length workpieces: Or there is no such connection between headstock and tailstock in the more flexible way (Splitting structure);
4. We also produce a special type of Head and Tail Double Post Welding Positioner, which is shown in the photo of this slides page: The welding positioner consists of 2 sets of vertical orientated and revolved Rotary Welding Worktable and workpiece, instead of the two sets of upright columns in the welding equipment.

7 Head and Tail Double Posts Welding Positioner

Slides 8: Wuxi JACK PR Series Pipe Rotating Chinese Welding Positioner:

As shown in the photos of this slides page, this is a Wuxi JACK unique designed special welding equipment, with a set of small Rotary Welding Worktable as core function unit:

1.Usage: This machine tool is used for fabricating on round cross section workpieces: The typical are joint pipe with pipe, pipe with flange, or pipe with elbow;

2. Three Degrees of Freedom in Pipe Rotary Welding Worktable:

1) 0°~ 360° rotation, the corresponding linear speed is controlled with A.C. inverter. This is welding speed on workpieces;
2) -45°~ +45° tilt of Rotary Welding Worktable and workpiece, this is for the purpose of pipe elbow fabrication convenience;
3) Up and down elevation of overhead pressing roller: This is for the purpose of accommodating on different diameters of pipe into the pipe rotating Welding Positioner, within the range of Φ60 mm to Φ1200 mm.

Slides 9: Extensive Range of Loading Tonnage in Wuxi JACK Single Work Axis Horizontal or Vertical Rotary Welding Worktable:

Single work axis Welding Positioner comes in the form of horizontal or vertical revolving Rotary Welding Worktable and workpiece, as shown in the photos of this slides page:

1. Standard Horizontal Orientation Rotary Welding Worktable has the largest loading capacity of 100 Ton;
2. Standard Vertical orientation Rotary Welding Worktable has loading capacity from 1 Ton to 5 Ton;
3. The Horizontal orientation Rotary Welding Worktable can also be designed into servo motor drive, with loading capacity from 500 kg to 3 Ton, this acquires the highest degree of revolving precision control.

Slides 10 to 14: The Broad Customer Base of Wuxi JACK Supplied Excellent Chinese Welding Positioner and Rotary Welding Worktable:

1. Commercial Achievement: Benefitting from the above introduced technical and financial strong points of Wuxi JACK delivered Chinese Welding Positioner, this family of products have gained extensive recognition and positive feedback from Chinese and Overseas customers;

2. The next 5 slides pages give photos of some business cases over the past several years, of Wuxi JACK:
1) Conventional two work axis Chinese Welding Positioner and its Rotary Welding Worktable;
2) L type Lifting Welding Positioner;
3) Head and Tail Double Post Welding Positioner;
4) Single Work Axis Horizontal or Upright Revolve Rotary Welding Worktable...

In various specific tonnage, structure, and configuration of the welding equipment machine tools.

12 Double Columns Head and Tail Welding Positioner

Other Superior Quality Wuxi JACK Produced Welding and Cutting Equipment:

SXBJ-12 Model Large Edge Milling Machine

CNC-CP5-1400/12 Model Medium duty CNC Pipe Cutting Machine

CNC-DX3030 Model Medium Large CNC Control Beam End Face Milling Machine

PHJ15 Model the Best Selling 3 in 1 H Beam Fabrication Machine (Assembly, Welding, Straightening)

HGZ5 Model Self Adjusting Welding Rotator Roller Bed of 5 Ton Loading Capacity

CNC-CG5000 Model CNC Triple Flame Plate Cutting Machine (Oxygen Fuel Burner)

RH3000 Model Large Plate Sheet Metal Edge Rounding Machine

HGZ80 Model Self Adjusting Welding Turning Roller Rotator of 80 Ton Loading Tonnage

HGK20 Model Special Design Leadscrew Adjusting Welding Rotator Roller Bed of 20 Ton Loading Capacity with Hexagonal Prism

HLK20 Model Bolt Adjusting Welding Turning Roller Rotator of 20 Ton Loading Tonnage

J20 Model Ribbed Plate Straightening Machine for Shipbuilding Use

HGK2 Model Special Made Leadscrew Adjusting Welding Rotator Roller Bed with Moving Cart

Other series of Products We Own besides Welding Positioner

MP20 Automatic Plate Butt Joining Machine with Triple Cutting

DX1520 H Beam End Face Milling Machine for Steel Structure

Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine

General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine

7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine

HB-series Single Table Top Universal Welding Positioner with Chuck

Welding Positioner Blogs

3 Sets of High Precision Servo Drive Turn Table To 2 Customers Delivered by Wuxi JACK
Brief on Application and Composition of High Precision Servo Drive Rotary Table; The Structure and Usage of 3 Jaw Chuck with Assembled onto Turn Table; Technical View on High Precision Servo Drive Welding Turntable; Summary on Wuxi JACK Turn Table and Other Produces Read More
The Development Prospect of Welding Positioner
Definition and Function of Welding Positioner Welding Turning Table; Main Category of Welding Positioning Equipment; Development Prospect of Welding Positioner Welding Turntable; How to Properly Select Welding Positioner Rotary Welding Table; Summary on Wuxi JACK Welding Positioner Read More
Overview on Types of Welding Postioner And Its Choice
Usage and Application of Welding Positioner Classification and Models of Welding Positioner Technical Function Views of Welding Positioner Read More