1. Work Motion and Function of Steel Structure Turntable and Overturning Equipment:

1) Turning steel structure working parts within the range of 0° ~90°/ 0° ~180°/ 0° ~360° to any expected angular position, with reliable heavy drive force of hydraulic cylinders;
2) Convey/ Hoist/ Drop steel structure parts within designated range, for moving and changing orientation of working parts during production, with proper drive force of electric motor or hydraulic cylinders;

3) Wuxi JACK YF1810 model 90° hydraulic drive Steel Structure Turntable (Overturning Rack), being applied in H Beam Production Line: (Fig.1)

4) Wuxi JACK YF1810 model 180° hydraulic drive Steel Structure Turntable (Overturning Rack), being applied in BOX Beam Production Line: (Fig.2)

5) Wuxi JACK 150 Ton loading capacity steel plate Overturning Equipment (Array of Overturning Rack): (Fig.3)

6) Applicable Workpieces: H Beam/ BOX Beam/ T Beam/ Cross Beam/ Heavy Steel Plates/ Pipes/ Tanks/ Any other regular or special structure members, which are heavy, inconvenient, dangerous, time consuming, and sometime impossible for handling by hands;   

2. Importance and Significance of Using Steel Structure Flipping Equipment:

3. Wide Use of Steel Structure Overturning Rack and Turntable:

In every modern automatic stream flow Steel Structure Production Line:
1) H Beam Production Line;
2) BOX Beam Production Line;
3) T Beam Production Line...
You can always find the busy operation of various design Steel Structure Overturning Equipment and Turntable:

1) 90° hydraulic Steel Structure Overturning Rack being applied in Wuxi JACK H Beam Production Line: (Fig.4)

2) Important Role: These Flipping Equipment and Turntable play the role of connection and joints in production line, making material and WIP (Work in Process) flow to be implemented in controllable, orderly, and highly efficient way;

4. Financial Benefit of Steel Structure Turntable and Overturning Equipment for Customers:

1) Labor Cost Saving: Number of operators can be reduced at production line. This is especially meaningful under the current trend of labor cost always increasement and in short supply. Automation is the best solution;

2) Improve Site Management Level: The entire TAKT (Working pace) of automatic H Beam/ BOX Beam Production Line is controllable with the installation of Steel Structure Overturning Equipment and Turntable, attaining the ideal condition of 85%+ line balance rate;
3) Report slides: “Summary on Wuxi JACK Steel Structure Overturning Equipment”.

5. Two Main Types of Structure Flipping Equipment and Turntable:

In practical application, Steel Structure Overturning Equipment and Turntable can be divided into two main branches of:
1) Steel Structure Overturning Rack --- In the form of mechanical hard arm, utilizes mechanical hard racks for turning regular cross section steel structure parts and plates. It is used in various automatic production line;
2) Chain type Steel Structure Flipping Equipment --- In the form of soft metallic chain, to support and manipulate workpieces of more varied species and cross section. It has more flexible application of working sites:

a) Wuxi JACK motorized moving180° Steel Structure Overturning Rack: (Fig.5)

b) Wuxi JACK Chain type Steel Structure Flipping Equipment: (Fig.6)

The Lefthand Scrolling Photos: Order to Delivery value chain of Wuxi JACK Overturning Rack and Steel Structure Turntable

Whatever 60°/ 90° / 180° Steel Structure Overturning Rack and Turntable, Steel Structure Overturning Equipment mainly consists of:

1. Stationary or Movable Base Bed and Moving Wheels: A set of solid mechanical long box structure (Turntable) of high intensity, either fixed into ground, or equipped with moving wheels onto rail;
2. Swing L Arm in Group: This is the core working element of Steel Structure Overturning Rack, serving as manipulator for holding and overturning workpieces during operation. One set of the Steel Structure Flipping Equipment are usually equipped with 2 pieces of L arm;
3. Swing Shaft: Transmission unit of the Turntable, L arm swings round this shaft;
4. Hydraulic System: Consisted of oil cylinders, oil pump station, electromagnetic valves, hoses. This is overturning power source for rotating of Overturning Rack L arm and steel structure parts;
5. A.C. Motor: This is equipped in moving type Steel Structure Overturning Equipment, for driving the entire Turntable along rails.

Below sketch gives illustration on working motions of overturning L Arms of Wuxi JACK Steel Structure Overturning Equipment Turntable, to 0°/ 30°/ 45°/ 60°/ 90° / 180° angular position:

1. Usage of Stationary 60° Overturning Rack Turntable:

2. Technical Parameters of Stationary 60° Steel Structure Flipping Equipment:

1. Use of Stationary H Beam/ BOX Beam 90° Overturning Rack:

1) Applied Work Station and Function: Stationary 90°

Steel Structure Turntable is applied in assembling area of

steel structure production line, for flipping H Beam/ BOX

Beam to another welding seam orientation, so as to

complete on fitting up and tack welding of workpieces;

2) Overturning Rack Flipping Drive Source: Hydraulic oil

cylinders;

3) Work Form: 3 sets of 90° steel structure Overturning

Rack work as a group in each work station.

2. Technical Parameters of Stationary 90° Steel Structure Overturning Equipment Turntable:

1. Use of Moving Form 180° Overturning Equipment Turntable:

1) Function: Motor drive moving 180° Steel Structure Overturning Rack is used for flipping workpiece to the opposite side, and sending the workpiece to next work station for further fabrication;
2) Applied Work Station: It can be equipped at straightening area of steel structure production line, or to be deployed among different process steps;
3) Overturning Rack Flipping Drive Source: Hydraulic oil cylinders;
4) Turntable Movement Drive Source: A.C. motor;
5) Work Form: 2 sets of the 180° Steel Structure Overturning Rack Turntable work as a group in phase.

2. Technical Parameters of Motorized Moving 180° Steel Structure Flipping Equipment Turntable:

1. Use of 150 Ton Steel Plate Overturning Equipment:

1) Application Sites and Function: In large scale and heavy duty construction sites, such as Bridge Industry and Port Machinery Industry, sometimes the raw materials of big dimension and heavy weight steel plates need to be flipped certain angles, for fabricating on the opposite side;
2) Loading and Flipping Capacity of Overturning Rack: The max. weight of steel plate that can be flipped is up to 150 Ton;
3) Overturning Rack Flipping Drive Source: Hydraulic oil cylinders.
 

2. Technical Parameters of 150 Ton Steel Plate Flipping Equipment:

1. Use of Steel Structure H Beam Conveyor:

1) Working Stations: Oil cylinder lifting steel structure conveyor is used for transporting large working parts among different working stations, in heavy duty automatic Steel Structure (H Beam/ BOX Beam) Production Line;
2) Function and Work Motions: Steel structure conveyor has capability of raising up/ lowering down, and conveying bulky steel structure members among operating stations.

2. Technical Parameters of Steel Structure Conveyor: