Wuxi JACK Steel Structure Turnover Machine,

Provide the Safest, Controllable, and Reliable BOX H Beam Flipping Rack Turntable for Customers

Powerful and Durable Wuxi JACK BOX H Beam Steel Structure Flipping Machine

Wuxi JACK designs and produces trustworthy BOX H Beam overturning rack equipment in the field of steel structure production, of various specifications:

1. Variations of Chinese BOX H Beam Steel Structure Overturn Machine:

1) Stationary and motor drive movable;
2) 60° / 90°/ 180° Overturning Racks;
3) Loading capacity up to 15 ~ 20 Ton;
Of steel structure turntable;

2. Work Stations in H Beam Production Line with Turning Over Rack:
1) H Beam Assembly and Tack Welding Machine: Stationary 90° turnover rack machine;
2) H Beam SAW Welding Machine: Stationary 60° over turning rack; Motorized 180° flipping rack;
3) H Beam Flange Straightening Machine: Movable 180° Overturning rack Equipment;

3. Steel Structure Turnover Machine at BOX Beam Production Line:
BOX Beam SAW Welding Machine: Motor drive moving 180° Steel Structure Overturn Machine:

4. Wuxi JACK BOX H Beam Steel Structure Flipping Machine Works at Customer Facility:

Stationary H Beam 90° Flipping Rack Machine at Assembly Station

Stationary H Beam 60° Overturning Rack Machine at SAW Welding Station

Motorized Moving H Beam 180° Overturning Rack Machine at SAW Welding Station

Motor Drive Moving BOX Beam 180° Turning Over Rack Machine at SAW Welding Station

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5. BOX H Beam Steel Structure Turnover Machine being Assembled and Test at Wuxi JACK Workshop:

Stationary H Beam 90° Flipping Rack Equipment

Stationary BOX H Beam 180° Turnover Rack Turntable

Motor Drive Moving BOX H Beam 180° Overturning Rack Turntable

Stationary H Beam 90° Flipping Rack Machine

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6. Other Steel Structure Overturn Machine for Plate Flipping and Transportation:

150 Ton Steel Plate Flipping Rack Equipment

150 Ton Steel Plate Overturning Rack Machine

10 Ton Plate Chain type Steel Conveyor

20 Ton Steel Structure H Beam Elevating Conveyor

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7. Chain Type Manipulator Steel Structure Turnover Machine:
This is another important and widely applied Steel Structure Flipping Machine:

Chain type Manipulator Steel Structure Overturn Machine with Lifting Table

Chain type Manipulator Steel Structure Turnover Machine of Double U Frame

Chain type Manipulator Steel Structure Flipping Machine with Integrated Scissor Lifting Table

Electric Annular Chain type Steel Structure Flipping Machine for Production Line Use

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Working Videos of Wuxi JACK BOX H Beam Steel Structure Overturn Machine

Related pages with introduction on Wuxi JACK turnover equipment:
1. Chain type Manipulator Steel Structure Flipping Machine;
2. Summary on Wuxi JACK BOX H Beam Steel Structure Turnover Machine

Technical Parameters of Wuxi JACK BOX H Beam Steel Structure Turnover Machine

Below is list of major technical specifications of Wuxi JACK BOX H Beam Steel Structure Flipping Machine. For more detailed introduction on these equipment, please check ending section of this page:

1. Steel Structure BOX H Beam 60° Overturning Rack Turntable Machine:

2. Steel Structure BOX H Beam 90° Flipping Rack Turntable Machine:

3. Steel Structure BOX H Beam 180° Turnover Rack Turntable Machine:

4. Steel Plate Flipping Rack Machine:

5. Steel Structure BOX H Beam Lifting Conveyor:

Structure and Consisting Units of Wuxi JACK BOX H Beam Steel Structure Overturn Machine and Turntable

1 Steel Structure BOX H Beam Overturning Machine Turntable 1 1

2 Steel Structure BOX H Beam Flipping Machine Turntable 2 3

3 Steel Structure BOX H Beam Overturning Rack Turntable 4 4 IMG_4995 BOX

4 Chain type Manipulator Overturning Machine Turntable 10 2

5 Steel Structure BOX H Beam Lifting Conveyor Turntable 4

6 Steel Structure Beam Chain type Manipulator Flipping Machine Turntable 10 4

7 Steel Structure BOX H Beam Overturning Machine Turntable 0 4 2

8 Steel Structure BOX H Beam Flipping Machine Turntable 3 3 IMG_1414

Composition of Steel Structure Flipping Machine

The Lefthand Scrolling Photos: Order to Delivery value chain of Wuxi JACK BOX H Beam Overturning Rack Machine

Whatever 60°/ 90° / 180° Overturning Rack and Turntable, Wuxi JACK BOX H Beam Steel Structure Turnover Machine has main units of:

1. Stationary or Movable Base Bed, Trolley, Wheels: A set of solid mechanical long box structure (Turntable) of high intensity, either fixed into ground for stationary type machine, or equipped with moving wheels movable onto rail;
2. Swing L Arm in Group: This is the core working element of the Steel Structure Flipping Rack Machine, serving as manipulator for holding and overturning workpieces into turning motion. One set of the Steel Structure Overturn Machine are usually equipped with 2 pieces of L arm;
3. Swing Shaft: This is transmission unit of the flipping rack Turntable, L arm swings round this shaft;
4. Hydraulic System: This consists of oil cylinders, oil pump station, electromagnetic valves, hoses. This is overturning power source for rotation of Overturning Rack L arm and steel structure parts;
5. A.C. Motor: This is equipped in moving type Steel Structure Overturning Equipment, for driving the entire Turntable and workpiece movement along rails;
6. Quantity of Flipping Racks: In practical application, considering long length of BOX H Beam, usually 3 sets of overturning rack are equipped into an integral group of Steel Structure Flipping Machine.

Work Principle of Overturning Rack of Wuxi JACK BOX H Beam Steel Structure Flipping Machine

Below sketch gives illustration on working motions of overturning L Arms of Wuxi JACK 180° BOX H Beam Overturning Rack Equipment Turntable, for changing angular position of workpiece to 0°/ 30°/ 45°/ 60°/ 90° / 180° respectively:

0 Steel Structure BOX H Beam Overturning Machine Turntable 5

Technical Characteristics of Wuxi JACK BOX H Beam Steel Structure Turnover Machine Turntable

There exist certain common technical features of these flipping rack turntable, being applied in BOX H Beam Production Line:

Precisely and Reliably Flipping L Arm of Hydraulic Drive 60°/ 90° / 180° BOX H Beam Steel Structure Flipping Machine:

1. Controllable Swing Angle within Specification: The L arms (Rack) and workpiece can be overturned to and stopped at any target angular position within its specification: 60°/ 90° / 180°;
2. Precise Swing Position Control and Display: There is angle scale installed at the 60°/ 90° / 180° Flipping Rack Turntable, indicating the real time swing angle of L arms at that time;
3. Safety Management: There are hard stops equipped in the Steel Structure Turnover Rack machine. When L arms arrive at the expected angular position, these hard stops help maintaining and securing the L arms and workpieces (BOX H Beams) firmly staying at this angular position;
4. Workpiece Secure: As shown in the above 3^rd Photo: There is a piece of small bracket in each piece of the L arm (Rack), in Wuxi JACK Steel Structure Overturn Machine. Its fixing position can be adjusted by shifting mounting holes along the longitudinal body of L arm (Rack). This is for the purpose of accommodating on securing different web height of BOX H Beam, preventing it from falling down off L arms of the Overturning Rack Turntable;
5. Flexibly Operating 2 pieces of L Arms in Phase or Individually: In any set of 60°/ 90° / 180° BOX H Beam Steel Structure Turnover Machine, the 2 pieces of L arms (Racks) can swing together simultaneously, or swing separately, depending on operating requirement of the Turntable, and length of BOX H Beam;

6. BOX H Beam Angle Precision Management in Steel Structure Overturn Machine:

1) Flipping in phase precision of Overturning Racks in the machine can be maintained within the tolerance of ≦3°;
2) Stoppage in phase precision of BOX H Beam can be controlled within ≦1°;
3) Sometimes encoder is installed to flipping racks of the Turntable machine, to precisely detect on workpiece overturning angle of L arm (Rack) and BOX H Beam in the Steel Structure Flipping rack machine.

Usage and Great Value of BOX H Beam Steel Structure Overturn Machine and Turntable

1. Work Motion and Function of BOX H Beam Steel Structure Flipping Machine:

1) Turning steel structure BOX H Beam within the range of 0° ~90°/ 0° ~180°/ 0° ~360° to any expected angular position, with reliable heavy drive force of hydraulic cylinders;
2) Convey/ Hoist/ Drop steel structure BOX H Beam within designated range, for moving and changing orientation of working parts during production, with proper drive force of electric motor or hydraulic cylinders;
3) Wuxi JACK YF1810 model movable hydraulic drive H Beam 180° Turn Over Rack machine, being applied in SAW welding stations of automatic H Beam Production Line: (Fig.1)

Fig1 Steel Structure BOX H Beam Overturning Rack Machine 3 8

4) Wuxi JACK YF1810 model movable hydraulic drive BOX Beam 180° Overturning Rack machine, being applied at SAW welding stations of automatic BOX Beam Production Line: (Fig.2)

Fig2 BOX H Beam Flipping Rack Equipment Turntable 11 2

5) Wuxi JACK 150 Ton loading capacity steel plate Turnover rack Machine (Array of Overturning Racks): (Fig.3)

Fig3 Steel Plate Overturning Rack Machine 5 1

6) Wuxi JACK Steel Structure BOX H Beam Lifting Conveyor being applied at automatic H Beam Production Line: (Fig.4)

Fig4 Steel Structure BOX H Beam Lifting Conveyor 7 3

7) Applicable Workpieces: H Beam/ BOX Beam/ T Beam/ Cross Beam/ Heavy Steel Plates/ Pipes/ Tanks/ Any other regular or special structure members, which have large dimension and heavy weight, inconvenient, dangerous, time consuming, and sometime impossible for handling by hands;

2. Importance and Significance of BOX H Beam Steel Structure Turnover Machine:

1) Acquire People Safety and Friendly Working Site: Relieves operators from unsafe and uneasy job of steel structure workpieces movement and position change;
2) Promise Automation and High Efficiency: Helps steel structure workpieces logistics process fluent, smooth, and controllable, making it a highly automated steel structure production line;
3) Realize Process Technology in BOX H Beam Production Line: Steel Structure Overturning Rack Equipment is necessary logistics unit, manipulator and Turntable in the process route of Steel Structure BOX H Beam production, which entails heavy workpieces into overturning/ conveying/ hoist and fall in the ideal manner;
4) Necessity: Due to the large size and heavy weight of steel structure BOX H Beam workpieces, together with the degree of heat accumulated on the surface of workpieces post welding, it is necessary to use Steel Structure Turnover Equipment and Turntable for fulfilling BOX H Beam position change jobs;
5) Financial Benefit: Reduce number of operators, and hence save production variable cost;

3. Wide Use of BOX H Beam Steel Structure Turnover Machine:

In every modern automatic stream flow Steel Structure Production Line:
1) H Beam Production Line;
2) BOX Beam Production Line;
3) T Beam Production Line...
You can always find the busy operation of various design Steel Structure Flipping Rack Equipment and Turntable:
a) Wuxi JACK stationary H Beam 60° Turnover Rack Machine being applied in LHC SAW welding stations of automatic H Beam Production Line: (Fig.5)

Fig5 H Beam 60° Turnover Rack Machine 1 DSC_0262

4) Important Role: These Flipping Equipment and Turntable play the role of connection and joints in BOX H Beam production line, making material and WIP (Work in Process) flow to be implemented in controllable, orderly, and highly efficient way;

4. Financial Benefit of BOX H Beam Steel Structure Overturn Machine for Customers:

1) Labor Cost Saving: Number of operators can be reduced at BOX H Beam production line. This is especially meaningful under the current trend of labor cost continuous increasement and in short supply, and automation is vision of company development;
2) Improve Site Management Level: The entire TAKT (Working pace) of automatic H Beam/ BOX Beam Production Line is controllable with the installation of BOX H beam Steel Structure Turnover Machine and Turntable, attaining the ideal condition of 85%+ line balance rate;
3) Report slides: For quick review, please check product page “Summary on Wuxi JACK BOX H Beam Steel Structure Flipping Machine”;

5. Two Main Types of BOX H Beam Steel Structure Turnover Machine and Turntable:

In practical application, Steel Structure turnover rack Equipment and Turntable can be divided into two main branches of:
1) Steel Structure Overturning Rack --- In the form of mechanical hard arm, utilizes mechanical hard racks for turning regular cross section steel structure workpieces (Typically BOX H Beam) and plates. It is used in various automatic BOX H Beam production line;
2) Chain type Manipulator Steel Structure Turnover Machine --- In the form of soft metallic chain, to support and manipulate workpieces of more varied species and cross section. It has more flexible application of working sites:
a) Wuxi JACK Motorized Movable BOX H Beam Hydraulic Drive 180° Turnover Rack Machine: (Fig.6)

Fig6 Motorized Movable BOX H Beam Hydraulic Drive 180° Turnover Rack Machine 4 2 IMG_4995

b) Wuxi JACK Steel Structure BOX Beam Chain type Manipulator Turnover Machine: (Fig.7)

Fig7 Steel Structure BOX Beam Chain type Manipulator Turnover Machine 11 13

Technical Specifications of Wuxi JACK BOX H Beam Steel Structure Flipping Machine Turntable

Below gives quick view on functions and technical briefs on Wuxi JACK products：

1. Stationary 60° Overturning Rack Equipment;
2. Stationary 90° Turnover Rack Machine;
3. Movable 180° Flipping Rack Machine;
4. 150 Ton loading capacity Steel Plate Turnover Rack Machine;
5. Steel Structure Modular BOX H Beam elevating Conveyor

1. Stationary BOX H Beam 60° Steel Structure Turnover Machine

1. Usage:
1) Applied Work Station and Function: Works at SAW (submerged arc welding) area of BOX H Beam production line, for turning workpieces to proper orientation, suitable for 45° fillet welding;
2) Overturning Rack Flipping Drive Source: Hydraulic oil cylinders;
3) Work Form: 3 sets of 60° turnover racks operate as a group in each work station.

2. Technical Parameters:

Flipping Angle of the 60° Hydraulic Drive Steel Structure Tipping Equipment	0 ~ 60°
Tipping Rack Loading Capacity	20 Ton /Group
Hydraulic System Pressure	16 MPa
Quantity of Hydraulic Steel Structure Tipping Rack	3 sets / Group

2 Steel Structure BOX H Beam Turnover Machine 22 20150820160851

2. Stationary BOX H Beam 90° Steel Structure Overturn Machine

1. Usage:

1) Applied Work Station and Function: This machine is

deployed at assembly and stitch welding area of H Beam

production line, for flipping H Beam to another welding

seam orientation, so as to complete on H Beam fitting up

and tack welding;

2) Overturning Rack Flipping Drive Source: Hydraulic oil

cylinders;

3) Work Form: 3 sets of 90° flipping racks work as a group

in each work station.

2. Technical Parameters:

Flipping Angle of Steel Structure Flipper Equipment	0 ~ 90°
Applicable H Beam Flange Width	200~ 800 mm
Applicable H Beam Web Height	200~ 1500 mm
Applicable Workpiece Weight	≤20 Ton
Max. Hydraulic Pressure	14 MPa

3. Motorized Moving BOX H Beam 180° Steel Structure Flipping Machine

1. Usage:
1) Function: This is for flipping workpiece BOX H Beam to its opposite side, and sending the workpiece to next work station for further fabrication (Welding);
2) Applied Work Station:
a) H Beam SAW welding station of BOX Beam and H Beam production line;
b) H Beam flange straightening station of H Beam production line;
3) Overturning Rack Flipping Drive Source: Hydraulic oil cylinders;
4) Turntable Movement Drive Source: A.C. motor;
5) Work Form: 2 sets of the 180° Steel Structure Turnover Rack Turntable work as a group in phase.

2. Technical Parameters:

Turning Range of Steel Structure Flipper Rack	0° ~ 180°
Rated Tipping Capacity of Steel Structure Turnover Machine (6 Units/ Set)	10 Ton
Min. Cross Section of Workpiece for Flipping	200 x 300 mm
Max. Cross Section of Workpiece for Tipping	500 x 1000 mm
Length of Workpiece for Overturning	3,000 ~ 12,000 mm
Time Taken for 180° Flipper	Less than 1 min.
Hydraulic System Rated Pressure	12 MPa
Hydraulic Pump Station Power	11 kW
Height of BOX H Beam Flipping Level	800 mm
Flipper Machine Moving Motor Reducer	1.5 kW
Moving Speed of Steel Structure Flipper Machine	5,000 mm/min.
Center Span of Steel Structure Turnover Machine Moving Rail	700mm (Distance upon workpiece L)

1 Steel Plate Overturning Rack Machine 5 2

1 Steel Structure BOX H Beam 180° Turnover Rack Machine 4 6

2 Steel Structure BOX H Beam 180° Flipping Rack Machine 4 7 20150907131947

4. 150 Ton Steel Plate Turnover Rack Machine

1. Usage:
1) Application Sites and Function: Being applied in large scale and heavy duty construction sites, such as Bridge Industry and Port Machinery Industry, sometimes the raw materials of big dimension and heavy weight steel plates need to be flipped certain angles, for fabricating on the opposite side;
2) Loading and Flipping Capacity of Overturning Rack: The max. weight of steel plate that can be flipped is up to 150 Ton;
3) Overturning Rack Flipping Drive Source: Hydraulic oil cylinders.

2. Technical Parameters:

Flipping Range of Steel Plate Turnover Machine	0° ~ 180°
Max. Loading Capacity of Flipper Rack	150 Tons
Max. Plate Width for Tipping	4,000 mm
Max. Plate Length for Flipping	15,000 mm
Max. Plate Thickness for Flipper	150 mm
180° Tipping Time Spent	2.5 min.
Max. Pressure of Hydraulic System	16 MPa

5. Steel structure BOX H Beam Elevating Conveyor

1. Usage:
1) Working Stations: Oil cylinder drive lifting steel structure conveyor is used for raising and transporting large working parts among different working stations, in heavy duty automatic Steel Structure (H Beam/ BOX Beam) Production Line;
2) Function and Work Motions: Steel structure BOX H Beam conveyor has capability of raising up/ lowering down, and conveying bulky steel structure members among operating stations.

2. Technical Parameters:

Uplifting Capacity of the Motorized Steel Structure BOX H Beam Liftin Conveyor	20 Ton/ Group
Worktable Lifting Stroke	80 mm
Hydraulic System Pressure	16 MPa
Max. Hydraulic System Pressure	16 MPa
Steel Structure Conveyor Moving Motor Power	1.5 kW
BOX H Beam Moving Speed	≈5,000 mm/min.
Steel Structure Conveyor Rail Center Distance	700 mm

0 Steel structure BOX H Beam Elevating Conveyor 7 2

Application and Related Equipment of BOX H Beam Steel Structure Turnover Machine Turntable

1. Working Stations of Overturning Rack Machine:
1) 90° Flipper Over: H Beam Assembly and CO₂ Welding Machine;
2) 60° Tipping Over: BOX Beam and H Beam SAW Welding Machine;
3) 180° Turnover: H Beam Flange Straightening Machine;

2. Related Equipment:
Besides, other indispensable machine tools working with these BOX H Beam Turning Over Rack Machine:
1) 1^stOperation Cut Off: CNC Strip Plate Cutting Machine;
2) 1^st Operation Plate Joining: Plate Butt Joint Welding Machine;
3) EOL (End Of Line): BOX Beam H Beam End Face Milling Machine

Wuxi JACK Other Superior Quality Steel Structure Machinery and Equipment

Z20 H Beam Assembly and Tack Welding Machine

LHT H Beam SAW Welding Machine

YTJ80 Hydraulic H Beam Straightening Machine

HB1500 Automatic H Beam Production Line

HB1200 Automatic BOX Beam Production Line

CNC-DX2020 BOX Beam CNC End Face Milling Machine

CNC-CG4000 CNC Strip Flame Plate Cutting Machine

MP20 Plate Butt Joint Welding Machine

Other Products We Own besides BOX H Beam Steel Structure Flipping Machine

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DX1520 H Beam End Face Milling Machine for Steel Structure

General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine

7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine

HB-series Single Table Top Universal Welding Positioner with Chuck

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