1- Banner Steel Structure BOX Beam Production Line 1

One Page Summary on Wuxi JACK Steel Structure Production Line

Leading Supplier in the field of Steel Structure Production Line

Subject of This Page on Wuxi JACK Steel Structure Production Line:

1. Usage and Application of Steel Structure Production Line:

1) Output: There are numerous types of working parts being applied in Steel Structure building: H Beam (I Beam)/ BOX Beam/ T Beam/ Cross Beam...;

2) Production of these workpieces involve several kinds of Steel Structure Production Line, which are composed of streamline machine tools and equipment;
3) Utilities: These Steel Structure Production Line are the basic and widest applied working groups in Steel Structure industry;

2. Wuxi JACK Main Machine Tools in Steel Structure Production Line:

1) H Beam Production Line;
2) T Beam Production Line;
3) BOX Beam Production Line;
4) 60°/ 90°/ 180° H Beam Overturning Device;
5) Chain Type Overturning Equipment (Chain Manipulator);
6) Hobbing Cutter (Small Edge Milling Machine);

3. Covering below Topics on Steel Structure Production Line:

1) Function and strong points of each type Wuxi JACK Steel Structure Production Line machine tools;
2) Photos on these Steel Structure Production Line machine tools being in production at Wuxi JACK facility;
3) Photos on these Steel Structure Production Line machine tools put into operation at customer site;
4) Working Videos of each type Wuxi JACK Steel Structure Production Line machine tools

We hope that with reviewing on this web page, you can have a comprehensive understanding on Wuxi JACK, and how do these Wuxi JACK Steel Structure Production Line machine tools can make contribution on customers.

Wuxi JACK Outstanding Strength on Producing Superior Quality Steel Structure Production Line

As professional technology based company in Steel Structure/ Welding and Cutting industry, Wuxi JACK produced Steel Structure Production Line has features of:
1) Complete Line of machine tools, covering all the above listed species of Steel Structure Production Line;
2) Ingenious design and advanced technique, providing eligible and highly capable Steel Structure Production Line and its machine tools, meeting the requirement of: Safe Operation/ Reasonable and advanced process technology/ Lean Production / Scientific Ergonomics;

3) Selecting the Most Fitting Welding Mode, based on Type of Finished Working Parts of the Steel Structure Production Line:

a) Continuous CO₂ GMAW for T Beam Production Line;
b) SAW (Submerged arc welding) for H Beam Production Line;
c) Combination of CO₂/ SAW/ Electroslag welding for BOX Beam Production Line;
In each one of Steel Structure Production Line;
4) Fully consider reasonable layout/ process flow fluency/ compact land occupation/ user friendly operation of Steel Structure Production Line.

Brief Review on Main Machine Tools of Wuxi JACK Steel Structure Production Line:

1. Steel Structure Production Line 1 --- T Beam Production Line:

1) Usage and Application: T Beam Production Line produces welding T Beam with high intensity IK value, applied in Shipbuilding/ Port Machinery / Steel Structure industries;

2) Specification of Welding T Beam delivered from T Beam Production Line:

a) T Beam stiffener (Vertical plate) height: 300 ~ 1000 mm;
b) T Beam stiffener (Vertical plate) thickness: 8 ~ 20 mm;
c) T Beam end plate (Horizontal plate) width: 100 ~ 500 mm;
d) T Beam end plate (Horizontal plate) thickness: 10 ~ 40 mm;
e) T Beam length: 4,000 ~ 12,000 mm;
f) T Beam End Plate Rounding Radius: R2.5 mm;

3) Main Machine Tools in T Beam Production Line:

a) RH1000 Edge Rounding Machine;
b) T Beam Assembly and CO2 Tack Welding Machine;
c) T Beam CO₂ Finished Continuous Welding Machine;
d) T Beam 3 in 1 Assembly Welding Straightening Integral Machine (T Beam Fabrication Machine);

4) Strong Points of Wuxi JACK T Beam Production Line:

a) 2 Choices for Customers: Depending on customer demand, both individual T Beam Fabrication Machine, and complete group of T Beam Production Line available for selection;
b) Rich experience on producing both individual machine and complete group of T Beam Production Line;

5) Manufacturing T Beam Production Line at Wuxi JACK Workshop: (Fig.1 ~ Fig.4)

6) Wuxi JACK T Beam Production Line Working at Customer Site (Fig.5 ~ Fig.8)

7) Operating Videos of Wuxi JACK T Beam Production Line:

2. Steel Structure Production Line 2 --- BOX Beam Production Line:

1) Usage and Application: BOX Beam Production Line produces welding BOX Beam, which are important components in high rise steel structure constructions;

2) BOX Beam produced from Wuxi JACK Production Line: (Fig.1)

3) Specification of BOX Beam delivered from BOX Beam Production Line:

a) Cross section size from 300 x 300 mm to 1,200 x 1,200/ 1,500 x 1,500 mm;
b) BOX Beam length from 3,000 to 12,000 mm;
c) BOX Beam Max. weight: 20 Ton;

4) Main Machine Tools in BOX Beam Production Line:

a) Baffle Plate Assembly and Tack Welding Machine;
b) U Beam BOX Beam Assembly and Tack Welding Machine;
c) BOX Beam CO₂ Back Welding Machine;
d) BOX Beam Electroslag Welding Machine;
e) BOX Beam Finished SAW Welding Machine;
f) BOX Beam End Face Milling Machine;

5) Manufacturing Machine Tools of BOX Beam Production Line at Wuxi JACK Facility: (Fig.9 ~ Fig.12)

6) Wuxi JACK BOX Beam Production Line Machine Tools Working at Customer Site: (Fig.13 ~ Fig.16)

7) Working Videos of Wuxi JACK BOX Beam Production Line Machine Tools:

Video 2 BOX Beam Production Line Boom type Consumable Electro slag welding machine

Video 3 BOX Beam Production Line Boom type Consumable Electro slag welding machine

3. Steel Structure Production Line Tools 1 --- H Beam Overturning Device:

1) Function and Role of H Beam Overturning Device:

a) Working Motion: In automatic Steel Structure Production Line, WIP (Work in process) need to be flipped several times among different working stations, usually in the scope of 60°/ 90°/ 180°, to get the best operation orientation of WIP, so as to acquire ideal ergonomics operation and superior finished quality;
b) Necessity of H Beam Overturning Device: Considering large size/ heavy weight/ sharp corners of these WIP, it is not proper to handle WIP manually. Instead, automatic running H Beam Overturning Device should be adopted, to fulfil safe/ convenient/ labor saving logistics operation in Steel Structure Production Line;

2) Classification and Working Nature of H Beam Overturning Device:

There are series of specific specifications division with H Beam Overturning Device:
a) Turning Angle: 3 specifications of 60°/ 90°/ 180°, being deployed at different working stations of Steel Structure Production Line;
b) Stationary or motor drive moving H Beam Overturning Device;
c) Flipping of H Beam Overturning Device racks are driven with oil cylinders;

3) The Other Common Used Nomination of H Beam Overturning Device:

a) H Beam Overturning Equipment;
b) H Beam Overturning Rack;
c) H Beam Flipping Equipment;
d) H Beam Flipping Rack;

4) Strong Points of Wuxi JACK H Beam Overturning Device:

a) Heavy driving force acquired from oil cylinders, and reliable turning;
b) Safe and reliable operation of its overturning racks;
c) Detailing design fully consider practical running conditions of H Beam Overturning Device;

5) Producing Steel Structure 60°/ 90°/ 180° H Beam Overturning Device at Wuxi JACK Workshop: (Fig.17 ~ Fig.20)

6) Wuxi JACK Steel Structure 60°/ 90°/ 180° H Beam Overturning Device Working at Customer Facility: (Fig.21~ Fig.24)

7) Working Videos of Wuxi JACK 60°/ 90°/ 180° H Beam Overturning Device:

4. Steel Structure Production Line Tools 2 --- Chain Type Overturning Equipment (Chain Manipulator):

1) Usage and Application of Chain Type Overturning Equipment (Chain Manipulator):

a) Workpieces and Operating Way: Similar to H Beam Overturning Device, Chain Type Overturning Equipment (Chain Manipulator) is also used for flipping long length steel structure working parts to definite angles, but by means of soft chains revolving, and driven with oil cylinder, not with hard racks;
b) Using Site: Chain Type Overturning Equipment (Chain Manipulator) has wide application: Not only being applied in automatic Steel Structure Production Line/ Construction Machinery Production Line, but also working at individual working stations;

2) Strong Points of Wuxi JACK Chain Type Overturning Equipment (Chain Manipulator):

a) Ingenious Design: Compared with “Hard equipment” H Beam Overturning Device of previous segment, Chain Type Overturning Equipment (Chain Manipulator) has more versatile and varied design, which embodies technical strength of producers;
b) Rich Experience: Over the past decades, Wuxi JACK has successfully designed and manufactured many tailor made Chain Type Overturning Equipment (Chain Manipulator) for customers across industries;

3) Producing Chain Type Overturning Equipment (Chain Manipulator) at Wuxi JACK Workshop: (Fig.25 ~ Fig.28)

4) Wuxi JACK Chain Type Overturning Equipment (Chain Manipulator) Working at Customer Site: (Fig.29 ~ Fig.32)

5) Operating Videos of Wuxi JACK Chain Type Overturning Equipment (Chain Manipulator)

Video 2 Chain Type Overturning Equipment Chain Manipulator 041

Video 3 Chain Type Overturning Equipment Chain Manipulator 3

5. Steel Structure Production Line Tools 3 --- Hobbing Cutter (Small Edge Milling Machine):

1) Usage and Application of Hobbing Cutter (Small Edge Milling Machine):

a) Function and Working Parts: GD model Hobbing Cutter (Small Edge Milling Machine) is for high speed making beveling on edges of small metal plate. Materials of sheet metal can be: Carbon steel/ Manganese / Chromium Alloy, thickness up to 20mm, tensile strength from 400MPa up to 600MPa;
b) Using Site: Hobbing Cutter (Small Edge Milling Machine) works as 1^st operation machining equipment in Steel Structure facilities/ Machinery Plants, for preparing welding grooves ahead of welding, on small sizes sheet metal;
c) Applicable for: When metal plates have small length and medium thickness, Hobbing Cutter (Small Edge Milling Machine) is perfect substitutes on Edge Milling Machine, simplifying process operation, raising productivity, and saving workshop area;

2) Strong Points of Wuxi JACK Hobbing Cutter (Small Edge Milling Machine):

a) Featured Product of Wuxi JACK: Currently in market, there are only a few companies who produce Hobbing Cutter (Small Edge Milling Machine), and Wuxi JACK is one of these. We manufacture good quality Hobbing Cutter (Small Edge Milling Machine) with the best quotation and shortest lead time;
b) Longstanding Good Performance: Hobbing Cutter (Small Edge Milling Machine) is a mature product with over 30s years using history. It has low running cost, and very stable performance, low defect rate;
c) Easy Operation/ Transportation/ Relocation: Benefitting from its compact design and structure, Hobbing Cutter (Small Edge Milling Machine) is very convenient for handling, placement and put into use;

3) Producing Hobbing Cutter (Small Edge Milling Machine) at Wuxi JACK Workshop: (Fig.33 ~ Fig.36)

4) Wuxi JACK Hobbing Cutter (Small Edge Milling Machine) Working at Customer Site: (Fig.37 ~ Fig.40)

5) Operating Videos of Wuxi JACK Hobbing Cutter (Small Edge Milling Machine):

Other series of Products We Own besides Steel Structure Production Line

MP20 Automatic Plate Butt Joining Machine with Triple Cutting

DX1520 H Beam End Face Milling Machine for Steel Structure

Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine

General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine

7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine

HB-series Single Table Top Universal Welding Positioner with Chuck

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