Oil Cylinder Drive Loading SXBJ-12 Double Heads Edge Milling Machine
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Oil Cylinder Drive Loading SXBJ-12 Double Heads Edge Milling Machine

A. The Specialty of Oil Cylinder Drive Loading SXBJ-12 Heavy duty Sheet Metal Plate Edge Milling Machine:
B. Structure and Working Principle of Hydraulic Oil Cylinder Drive Loading Units in Plate Welding Groove Maker Machine:
C. Technical Parameters of SXBJ-12 Hydraulic Drive Supporting System Plate Welding Groove Maker Machine:
Availability:
Quantity:

A. The Specialty of Oil Cylinder Drive Loading SXBJ-12 Heavy duty Sheet Metal Plate Edge Milling Machine:

1. Why Need Hydraulic Drive Loading Unit: The Conventional Way of Material Handling in Sheet Metal Plate Edge Beveling Machine:

1) As a kind of automatic equipment for edge milling operation, XBJ and SXBJ series Sheet Metal Plate End Milling Machine has its workpiece, various specifications of metal plate being pushed into and pulled out of the machine by operator hands manually. Please check below photo taken at the Wuxi JACK machine for plate welding groove maker edge beveling, being assembled at customer site:

2) The common practice of operator manual loading steel plate into Sheet Metal Plate Welding Groove Maker: (Fig.1)

Fig1 Edge Milling Machine 18

3) The negative point of such way of loading during operation of Sheet Metal Plate Edge Beveling Machine is: It is time consuming, inconvenient, and embedded with certain risk of hand squeeze, especially when loading large size and heavy weight steel plates into the Plate Welding Groove Maker machine for edge milling;

4) For this reason, it is really necessary and useful for customers, especially large models machine, such as this SXBJ-12 model machine for edge milling, to introduce automatic high efficiency way of raw material loading. And hence comes this hydraulic drive automatic steel plate handling SXBJ-12 automatic equipment for sheet metal plate edge milling;

2. Disparity of Oil Cylinder Drive Loading SXBJ-12 Plate Edge Milling Machine:

1) Correspondingly, this "high end" configured machine of high efficiency sheet metal plate edge beveling, distinguishes itself from “Ordinary and Conventional” types of Edge Milling Machine based on its way of material handling:

2) Hydraulic drive automatic steel plate loading system, supporting on steel plate loading into Wuxi JACK large model machine for sheet metal plate edge beveling: (Fig.2)

Fig2 Sheet Metal Plate Edge Milling Machine IMG_0186

3) Please check attached video of this product section, to view on commissioning moment of such powerful mechanism, during validation of the SXBJ-12 heavy duty model machine for sheet metal plate edge milling operation;

3. The Most Value Points of Hydraulic Drive Steel Plate Loading Mechanism for Customers of Edge Milling Machine:

1) This working unit relieves operators of machines for sheet metal plate end milling from tedious, danger, and non-value added job of steel plate handling;

2) Correspondingly, the total cycle time of edge milling operation can be expected and planned more effectively and precisely;

3) The machine of Plate Welding Groove Maker equipped with this unit can be classified as Advanced Configuration Edge Milling Machine;

4) This unit is Wuxi JACK exclusively owned feature. Which means, only machines for sheet metal plate edge beveling produced by Wuxi JACK has such valuable working group;

5) This unit is very helpful for guaranteeing on safe and high efficiency running of Edge Milling Equipment, especially those double heads long stroke Heavy duty Sheet Metal Plate Edge Milling Machine, the typical corresponding models are from SXBJ-12 here to SXBJ-18;

6) Russian customer applause on Wuxi JACK SXBJ-12 Heavy duty Sheet Metal Plate Edge Milling Machine, which is equipped with hydraulic drive loading brackets: (Fig.3)

Fig3 Advanced Function Double Heads Edge Milling Machine 18


B. Structure and Working Principle of Hydraulic Oil Cylinder Drive Loading Units in Plate Welding Groove Maker Machine:

1. Structure of Hydraulic Drive Supporting System in the Edge Milling Equipment:

1) Assembled and painted hydraulic driving brackets in Wuxi JACK large model machines for sheet metal plate edge beveling: (Fig.4)

Fig4 Advanced Function Double Heads Edge Milling Machine 163

2) As can be seen from the above and attached photos, this oil cylinder drive loading unit is composed of a group of automatic running grounding brackets;

3) The interval between any two pieces of grounding brackets is 4 to 5 meters. In other words, quantity of these ground brackets depends on max. edge milling stroke of the Plate Welding Groove Maker machine;

4) Each piece of the front extended grounding bracket has a row of yellow color slits assembled on its top, and array of rolling rollers assembled at its beneath. Please check below photo:

5) Close Up View on grounding brackets in hydraulic loading system of automatic machines for sheet metal plate end milling: (Fig.5)

Fig5 Advanced Function Double Heads Edge Milling Machine 119

2. Working Principle and Steps of Hydraulic Drive System for Steel Plates Loading in Edge Milling Machine:

1) Step 1: Steel Plate Fixing: In each of the yellow slit there are an array of holes, which are used for positioning workpiece based on its width: By inserting the pin shafts into the correct positioning holes, the workpiece steel plate is fixed onto this loading unit;

2) Step 2: Steel Plate Pushed Forward and Release: Driven with hydraulic cylinders, this loading unit will push the workpiece into machine worktable for implementing on machining welding groove;

3) Step 3: Steel Plate being Secured Again: At the completion of edge milling steel plate in the machine, the yellow color slits will be extended beyond edge of the steel plate, that just be completed edge grooving;

4) Step 4: Steel Plate Pulled Out: By inserting the pin shaft again into positioning holes, this hydraulic loading and unloading unit can pull the workpiece out of the machine for edge milling.



C. Technical Parameters of SXBJ-12 Hydraulic Drive Supporting System Plate Welding Groove Maker Machine:

Model

Technical Parameter

Oil Cylinder Drive Loading SXBJ-12 

Double Heads Sheet Metal Plate End Milling Machine

Sheet Metal Plate Max. Edge Milling Length

12,000 mm

Applicable Sheet Metal Plate Width Range

600 to 3,000 mm

Applicable Sheet Metal Plate Thickness Range

6∼80 mm (Based on customer demand)

Workpiece Loading and Unloading Style

Hydraulic Oil cylinder Automatic drive

Quantity of Hydraulic Pressing Jacks for Workpiece

20 Pieces

Edge Milling Head Quantity

2 Sets

Angle Range of Top Milling Unit

0° to +90°

Angle Range of Down Milling Unit

-45° to 0°

Power and rpm of Milling Head

7.5 kW, 1440 rpm

Spindle rpm of Edge Milling Head

75 ~ 420 r/min., 6 grades by handwheel

Hydraulic Power Motor

5.5 kW

Milling Unit Feeding Motor

2.2 kW

Edge Milling Working Speed

130∼1000 mm/min. (Stepless Inverter Control)

Idle High Speed of Edge Milling Head Moving Carriage

Constant 4000 mm/min.

Applicable Diameter of Facer Plate

D=Ø125 ~ Ø320mm (Ø200mm For delivery)

Hydraulic Rated Pressure

5.5 MPa

Hydraulic Working Pressure

3.5 MPa

Hydraulic System Flowrate

47 L/min.

Worktable Width

550 mm

Worktable Height

1050 mm

Hydraulic Drive Loading Unit

1 group


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WUXI JACK TECHNOLOGY CO., LTD
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