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1 H Beam Production Line 5 DSC_0438

Wuxi JACK, Chinese H Beam Production Line Producer to Provide Full Scope of Top Grade H Beam Production Machine for Customer!

Layout, Major Steps and Related H Beam Production Machine in Automatic H Beam Production Line:

1 H Beam Production Line

The Best Selling Models of Wuxi JACK H Beam Production Line and Related H Beam Production Machine

Automatic HB1500/ HB1800/ HB1800 H Beam Production Line:

HB1500
HB1800
HB2000
LHC model H Beam Welding Machine

H Beam Production Machine for Assembly/ Welding/ Straightening:

Z15 H Beam Assembly Machine
LHA Gantry Moving H Beam Welding Machine
YTJ60 hydraulic H Beam Straightening Machine
Hydraulic 180° H Beam Overturning Equipment

Specifications of HB1500/ HB1800/ HB2000 H Beam Production Line:

Fig1 H Beam Production LineFig2 H Beam Production Line
  Models of Automatic H Beam Production Line HB1500 / HB1800/ HB2000
 Welding H Beam Web Height 150 ~ 1500/ 1800/ 2000 mm
 Welding H Beam Web Thickness 6 ~ 32 mm
 Welding H Beam Flange Width 200 ~ 800 mm
 Welding H Beam Flange Thickness 6 ~ 40 mm
 Welding H Beam Length 4,000 ~ 15,000 mm
 Welding H Beam Max. Weight 20 Ton
 H Beam Assembly Machine Z15/ Z18/ Z20, 1 set
 H Beam Welding Machine LHC, 4 sets
 H Beam Straightening Machine HYJ40/ 800, 1 set
 H Beam Overturning Equipment 60° / 90° / 180° Overturning, stationary and motor drive moving
Fig3 H Beam Production Line 9

3 in 1 H Beam Production Machine: Single Equipment fulfilling Assembly/ Welding/ Straightening:

PHJ15
PHJ18
ZHJ15
ZHJ10
3 in 1 H Beam Assembly Welding Straightening Integral Machine

Working Videos of Wuxi JACK H Beam Production Machine

Strong Points of Wuxi JACK H Beam Production Line:

A. Rich Experience and Leading Position: Wuxi JACK Engineering and production team have over two decades experience and technique accumulation on developing H Beam Production Line and related H Beam Production Machine for customers. We always take the lead on developing new products in the industry;
B. Full Range of models and design, including standard and special made, to meet customer requirement;
C. Technical Based: As a Chinese H Beam Production Line producer start up by 3 senior engineers, Wuxi JACK focuses technique/ quality/ cost effectiveness of our H Beam Production Machine, guaranteeing the best performance;

D. Business Performance of Wuxi JACK H Beam Production Line:

Ever since the year of 2009, Wuxi JACK has delivered several hundred sets and groups of H Beam Production Machine for customers：
1. Automatic and Semi-Automatic H Beam Production Line;

2. Core H Beam Production Machine:

1) CNC Strip Plate Cutting Machine;
2) H Beam Assembly Machine with tack welding;
3) H Beam Welding Machine;
4) Mechanical and hydraulic H Beam Straightening Machine;
5) Hydraulic drive 45°/ 60°/90°/180° H Beam Overturning Equipment;
6) Steel Conveyor;
7) 3 in 1 H Beam Assembly Welding Straightening Machine --- PHJ and ZHJ series, special models;
8) H Beam End Face Milling Machine --- Conventional and CNC control, light/ medium/ heavy duty;

E. High Value of Wuxi JACK H Beam Production Line for Customers:

1) Business Case: Banner of this page reflects on Wuxi JACK HB1500 automatic line, exported to Russia in 2010;
2) Nowadays, Wuxi JACK H Beam Production Line have worked at customers Steel Structure facilities across Chinese and overseas market, helping customers building up high quality welding steel structure components, in highly speed and consistent performance;
F. Summary slides page:” Understanding on Wuxi JACK H Beam Production Line”.

Technical Features of H Beam Production Line:

1. Producing all sizes of welding H Beam: This is the most popular and widely applied Steel Structure Production Line, produces light/ medium/ heavy duty welding T/ I / H Beam in high efficiency;

2. Highly Automation of H Beam Production Line:

Benefitting from internal logistic equipment:
1) 45°/ 60°/ 90°/ 180° hydraulic drive H Beam Overturning Equipment;
2) Steel Conveyor;
The entire H Beam production and WIP transfer is carried out in H Beam Production Line with the least degree of human intervention;

3. 45° Fillet Submerged Arc Welding in H Beam Welding Machine Promises the Most Solid Welding Seam:

Carry out 45° fillet SAW (Submerged arc welded) in Wuxi JACK H Beam Welding Machine: (Fig.2)
Fig2 H Beam Welding Machine 1

Main Types of H Beam Production Machine:

The Finished End Facing made by Wuxi JACK End Facing Machine

1 CNC Flame Cutting Machine 58
2 H Beam Assembly Machine 10
3 H Beam Welding Machine 2
4 H Beam Straightening Machine 1
5 H Beam 180° Overturning Equipment 4- IMG_4995
6 CNC Plate Cutting Machine 57
7 H Beam Gantry Welding Machine 14
8 H Beam Horizontal Press Straightening Machine 2

Putting into Use of Wuxi JACK Automatic H Beam Production Line

A. Process Technology Route Map in Automatic H Beam Production Line:

0 H Beam Production Line 2

B. Function of Core H Beam Production Machine:

1. CNC Strip Plate Cutting Machine:

1) Position: This equipment works at the 1st zone of H Beam Production Line; It is used for cutting off strip plates from carbon steel plate;
2) Raw Material: The strip plates will be served as flanges and web in the next stations of H Beam assembly, welding, and straightening;
3) Universal Use: CNC Strip Plate Cutting Machine is a general purpose equipment, not confined to H Beam Production Line;

2. H Beam Assembly Machine with CO2 Tack Welding:

1) Function: H Beam Assembly Machine is for fitting up flanges and web, into T Beam first and then into H Beam. Meanwhile, carry out CO2 gas shielded stitch welding on the assembled T and H Beam, to strengthen the workpiece;
2) H Beam Flip: H Beam Assembly Machine is equipped with group of 90° H Beam Overturning Equipment, to flip H Beam to applicable operating orientation;

3. H Beam Overturning Equipment and Steel Conveyor:

1) Importance: This is what distinguishes Automatic and Semi-Automatic H Beam Production Line;
2) Usage: By means of H Beam Overturning Equipment and Steel Conveyor, workpieces flow through the entire Automatic H Beam Production Line, in the optimum orientation without hinderance, guaranteeing highly automation of H Beam production;

4. H Beam Welding Machine:

1) Quantity: There are 4 sets of LHC model H Beam Welding Machine, in an automatic H Beam Production Line; It is for carrying out 45° fillet submerged arc welding on the assembled H Beam;
2) H Beam Flip: H Beam Welding Machine is equipped with group of 45° H Beam Overturning Equipment, to maintain H Beam at 45° fillet welding position;

5. H Beam Straightening Machine:

1) Position: Located at the EOL (End of H Beam Production Line), this machine is for correcting the H Beam flange deformation after SAW welding;
2) Work Principle: H Beam Straightening Machine works in heavy loading: 2 pieces of solid straightening rollers press both side of flange in downward stroke;

6. H Beam End Face Milling Machine:

1) Role: This machine cleans and polishes on end face of workpieces: H Beam/ T Beam/ BOX Beam/ T Beam/ Cross Beam/ Pipes.... By means of high speed running of milling head;
2) Category: Based on way of electric control (A.C. relay versus CNC controller), H Beam End Face Milling Machine has 2 major types of conventional and CNC control;

7. Individual Work 3 in 1 H Beam Production Machine:

1) New Product: H Beam Assembly Welding Straightening Machine, the other name is H Beam Fabrication Machine, is the new generation of equipment for welding H Beam production. For making light to medium H Beam, it replaces traditional H Beam Production Line;
2) Benefit for Customer: This new generation of H Beam Production Machine can save over 50%~ 60% budget for customer, including machine investment/ Workshop floor area/ Running cost.

Classification on Wuxi JACK H Beam Production Line

A. Automatic H Beam Production Line:

1. Features:

1) Least Human Operation: Workpiece overturning and transfer among working stations, is fulfilled automatically: By means of 60°/ 90°/ 180° H Beam Overturning Equipment, and Steel Conveyor;
2) Complete line of H Beam Production Machine deployment, designed by producers ahead of time;

2. Advantages:

1) High automation;
2) Safe and labor saving operation;
3) Ideal line balance rate, fulfilling lean production;
3. Weak Points: High investment; Large workshop land occupation;
 

B. Semi-Automatic H Beam Production Line:

1. Features: H Beam overturning and transfer is fulfilled by means of manual job, with tools of traveling cranes;

2. Strong Points:

1) Saving purchase budget on H Beam Production Machine;
2) Flexible layout and small land occupation;
3) Available on MGPP (Multi-generation product plan) of H Beam Production Line;

3. Weak Points:

1) Need more operators to do value added and assistant job;
2) Relatively toilful and dangerous job of operators, especially when flipping and transferring workpieces. need cautious operation.
H Beam Production Line DSC_0330

1. HB Series Automatic H Beam Production Line

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1. Fully Automation:

1) Working Style: Automatic H Beam Production Line produces welding T / H Beam with the least manual work: From CNC Plate Cutting Machine, to H Beam Assembly Machine, to H Beam Welding Machine, to H Beam Straightening Machine, every station works under automatic control;
2) Internal logistics among stations of the H Beam Production Line: WIP flipping and transferring is fulfilled with H Beam Overturning Equipment;

2. Safe and Reliable Operation:

1) User Friendly Operation: Operator’s job only involves operating on control panel of H Beam Production Machine, and monitoring on production progress. No dangerous and uncomfortable manual jobs;
2) Fluent Material Flow: Without traveling crane, material flow inside Automatic H Beam Production Line not only in automation, but also material itself can be fully protected: No bumping and falling onto conveyor and Steel Overturning Equipment;

3. Coordination Work:

There is logic interconnection among stations of Automatic H Beam Production Line, by means of electric control system;

4. Workshop Utility:

1) For deploying Automatic H Beam Production Line, the minimum eligible workshop area is 110m length by 24m;
2) The ideal area is 200m length by 24m;

5. Standard Models:

Based on the Max. web height of finished welding T/ H Beam, HB series automatic H Beam Production Line has three standard models of HB1500/ HB1800/ HB2000, corresponding to max. web height 1500mm/ 1800mm/ 2000mm respectively.

2. H Beam Overturning Equipment:

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1. Working Nature:

1) Importance: Stationary and motorized moving 60°/ 90°/ 180° H Beam Overturning Equipment are necessary supplementary units in automatic H Beam Production Line;
2) Drive Way: Its overturning on H Beam is driven with hydraulic oil cylinders, guaranteeing sufficient heavy force for operation;

2. Deployment in Automatic H Beam Production Line:

1) Z15/Z18/Z20 H Beam Assembly Machine: 90° overturning racks, 3 sets/ group;
2) LHC H Beam Welding Machine: 60° overturning racks, 3 sets/ group;
3) HYJ40/800 H Beam Straightening Machine: 180° overturning racks, 2 sets/ group.

3. Stationary and Motorized Moving 180° :

1) Stationary overturning racks are used at H Beam Straightening Machine, for flipping H Beam to the opposing side for straightening the other flange;
2) Motor drive moving overturning racks are used among different work stations of H Beam Production Line, for transferring and changing orientation of H Beams;

4. Technical Parameters:

 Max. Flipping Angular Range  60°/ 90°/ 180°
 Flipping Capacity  20 Ton/ Group
 Min. Cross Section Size of H Beam  200 x 300 mm
 Max. Cross Section Size of H Beam  500 x 1000 mm
 H Beam Length for Flipping  3000 ~ 15000 mm
 H Beam Flipping Force  Hydraulic Cylinder
 Hydraulic Motor Power  11 kW
 Hydraulic Pump Station Pressure  12 MPa
 Moving Speed  5 m/min.
H Beam Overturning Equipment
2 H Beam Overturning Equipment 1

Related Equipment with Automatic H Beam Production Line

1. EOL End of Line Equipment:

1) DX series H Beam End Face Milling Machine is installed following H Beam Straightening Machine, for milling on end face of fabricated welding H Beam, making its end face smooth and clean. There are numerous models of the End Face Milling Machine. When used in H Beam Production Line, the model is DX1520;
2) RH series Edge Rounding Machine can greatly improve painting quality of H Beam flanges and web, by blunting and deburring on its 4 corner edges;

2. Other Common Seen Steel Structure Production Line:

1) BOX Beam Production Line;
2) T Beam Production Line;
3. 1st Operation Equipment: CNC Flame Cutting Machine is prerequisite equipment for H Beam production.

Multi-Head CO2 T Beam Welding Machine
DX1520 H Beam End Face Milling Machine
CNC-CP2000/12 CNC Pipe Cutting Machine
RH1000 Strip Plate Edge Rounding Machine
UBZ12 BOX Beam SAW Welding Machine
CNC-CG4000 CNC Flame Cutting Machine
LHA H Beam Gantry Welding Machine
HYJ800 Motor Drive H Beam Straightening Machine

FAQ on Automatic H Beam Production Line

  • Q When do Automatic H Beam Production Line being the most Proper Solution for Steel Structure Customers?

    A Under the conditions of:
    1. 1. Customers plan to produce heavy duty large welding T/ I/ H Beam. Namely, SAW welding toe on finished T/ I/ H Beam should exceed 12mm, and corresponding SAW (Submerged arc welding) operation should be performed more than one pass;
    2. 2. Customers plan to build up a modern workshop with fully automatic streamline.

  • Q What is Fitting Specifications of H Beam to be available from Automatic H Beam Steel Structure Production Line?

    A
    1. 1. H Beam Web Max. Height: 1500/ 1800/ 2000 mm;
    2. 2. H Beam Flange Max. Width: 800 mm;
    3. 3. H Beam Flange and Web Max. Thickness: 40/ 60/ 80 mm;

  • Q What are Advantages of Wuxi JACK Automatic H Beam Steel Structure Production Line?

    A
    1. 1. Highly automation of daily running;
    2. 2. Safe and reliable running;
    3. 3. Over 90% line balance rate;
    4. 4. Minimum level of WIP;
    5. 5. Shortest total throughput time;
    6. 6. Safe and convenient operation;
    7. 7. Low failure rate, and the best degree of OEE;

  • Q How Many Operators are Necessary as Working Team of Automatic H Beam Production Line?

    A
    1. 1. CNC Strip Plate Cutting Machine: 1 Operator;
    2. 2. H Beam Assembly Machine: 1 Operator;
    3. 3. LHC H Beam Gantry Welding Machine: 4 Operators;
    4. 4. HYJ H Beam Flange Straightening Machine: 1 Operator;
    5. 5. Back Up: 1 Operator;
    Totally: 7~8 Operators for one complex of H Beam Production Line

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WUXI JACK TECHNOLOGY CO., LTD
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