A. Subject of this Page on Wuxi JACK SAW I H Beam Gantry Welding Machine:

1. This thematic page is the summary on technical advantages of Wuxi JACK I H Beam Submerged Arc Welding Machine;

2. For customers who want to spend short time and have a quick understanding on this superior product of Wuxi JACK, this page may be a little guide. It is originated from Slides of “Wuxi JACK SAW I H Beam Welding Machine”;

3. Usage and Application of I H Beam Submerged Arc Welding Machine:

1) Function and Position: I H Beam Submerged Arc Welding Machine is the 2nd set of central equipment in I H Beam Production Line. It fulfils finished submerged arc welding on the assembled H Beam in 45° orientation;
2) Delivering Solid Large Toe Welding Seam: The most conspicuous strong point of such SAW I H Beam Welding Machine is, it can perform SAW welding on T/ I / H Beams two or more passes, back and forth along whole length of workpieces;

3) Wuxi JACK SAW I H Beam Gantry Welding Machine working at Bangladesh Customer Site: (Fig.1)

Fig1 H Beam Gantry Welding Machine 10

B. For Deep Down Exploration on Business and Technical Details of Wuxi JACK SAW I H Beam Welding Machine, please visit Thematic product pages of:

1. SAW I H Beam Welding Machine;
2. Open Structure T Frame SAW I H Beam Welding Machine;
3. SAW I H Beam Gantry Welding Machine

C. Technical View on Wuxi JACK I H Beam Submerged Arc Welding Machine:

Slides 1: The Complete Line of Types and Models of Wuxi JACK SAW I H Beam Welding Machine for Customer Choice:

This Slides illustrates that, Wuxi JACK designs and produces full range of SAW I H Beam Welding Machine for customer selection:
1. LHC model Trolley Moving SAW I H Beam Welding Machine, specifically for automatic I H Beam Production Line use;

2. LHT model T frame Open Structure I H Beam Submerged Arc Welding Machine:

1) Application: For manual and semi-automatic I H Beam Production Line use;
2) Single model of the LHT I H Beam Welding Machine can be used for fabricating all specifications of T/ I/ H Beam;

3. LHA Model SAW I H Beam Gantry Welding Machine:

Application: For manual and semi-automatic I H Beam Production Line use, including 2 branches of:

1) LHAC Lateral Control series I H Beam Welding Machine:

a) Operating Mode: Two operators stand at lateral side of the SAW I H Beam Welding Machine mechanical main frame;
b) Characteristics: Saving land area; But more labor necessary;
c) Models: It has 2 optional models of LHA4C and LHA5C;

2) LHAZ Central Control series I H Beam Welding Machine:

a) Operating Mode: One operator stands at central point of the SAW I H Beam Welding Machine mechanical main frame;
b) Characteristics: Saving labor; But occupies larger workshop space;
c) Models: It has 3 optional models of LHA4Z, LHA5Z and LHA55Z;
4. Flexible Choice: Customers can select the most appropriate model of SAW I H Beam Gantry Welding Machine in any mechanical structure and sizes, based on your practical condition and demand.

Slides 2: The Double Drive Running of Wuxi JACK I H Beam Submerged Arc Welding Machine:

1. Welding Mode: SAW I H Beam Welding Machine performs large current submerged arc welding on workpiece, in the form of mechanical main frame running along the 15m long traveling rails back and forth, in adjustable welding velocity;
2. Several Times Motion: Based on technological requirement, sometimes mechanical main frame of the I H Beam Gantry Welding Machine may need to move along the rails back and forth several rounds;
3. Importance of Double Drive: So, stable running of the mechanical main frame is critical, for guaranteeing high standard finished quality from the SAW I H Beam Gantry Welding Machine, which is made sure with double drive of its running.

Slides 3: Powerful Welding Assistant Function Units in Wuxi JACK SAW I H Beam Gantry Welding Machine:

Vital Importance: High standard superior quality delivered from I H Beam Submerged Arc Welding Machine can not be realized without support from several assistant function units as below:

1. The Left One: Welding Torch Position Tracing and Adjusting Unit in SAW I H Beam Welding Machine:

1) Correct and accurate position of welding torch is precondition on carrying out welding operation;
2) In Wuxi JACK SAW I H Beam Gantry Welding Machine, this is guaranteed by means of mechanical air cylinder driving floating type controlling unit;
3) Such ingenious designed unit is developed and produced by Wuxi JACK;
4) During operation of the SAW I H Beam Welding Machine, this mechanism traces and makes adjustment on position of welding torch automatically in real time, making sure it always aim on welding seam correctly, without the necessity of operator interference;

2. The Middle One: Welding Torch Transmission and Guide in SAW I H Beam Gantry Welding Machine:

1) Welding torch is installed on mechanical main frame of the I H Beam Submerged Arc Welding Machine by means of moving carriage;
2) As shown in the middle photo of this slides, its movement along X and Y axis (Horizontal and vertical direction) is transmitted by means of 4 pairs of rollers at the 4 corners of the mounting carriage, featuring in reliable, smooth, and stable movement;
3) During SAW in I H Beam Gantry Welding Machine, movement of welding torch is guided by way of precise linear guiderail;
3. The Right One: Welding flux conveying and recycling unit: To avoid waste and save running cost, this is a necessary unit in I H Beam Submerged Arc Welding Machine. It can recover majority (Over 80%) of welding flux for next time use.

Slides 4: Automatic and User Friendly Operation in Wuxi JACK SAW I H Beam Welding Machine:

1. Indicated in the photos of this slides, by means of welding power supply control consoles (2 pieces, black color), and assistant welding function units introduced in the previous slides, operating on Wuxi JACK I H Beam Submerged Arc Welding Machine is high efficiency, convenient and easy to grasp;

2. Operators of Wuxi JACK SAW I H Beam Gantry Welding Machine:

Just need to do following steps to initiate on operation of the I H Beam Welding Machine, as shown in the slides:
1) Load workpiece T/ I/ H Beam onto its 45° workpiece rack by means of traveling crane;
2) Make adjustment on welding process control parameters (Welding current/ Voltage/ Speed) by means of control consoles and operating panel;
3) Start on the SAW I H Beam Welding Machine;
4) Next, operator only need to watch on running process of the SAW I H Beam Gantry Welding Machine, without any labor job.

Slides 5: Single set of Equipment with Multi-Purpose Applications from Wuxi JACK SAW I H Beam Gantry Welding Machine:

1. As shown in the photos of this slides, by means of flexible and versatile structure of I H Beam Submerged Arc Welding Machine mechanical main frame,
2. The SAW I H Beam Gantry Welding Machine can not only be used for welding T/ I/ H Beams, but also available for efficiently fabricating cross beam/ BOX beam as well;
3. So, one equipment can be applied for several purpose applications, more cost efficiency.

5 I H Beam Submerged Arc Welding Machine 16

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