1. Flexible SAW Welding Modes in Wuxi JACK 3 in 1 H Beam Welder Equipment:

3) Advantages of Twin Arc for Running 3 in 1 H Beam Welding Machine:

2. Welding Wire Delicate Management Unit in Wuxi JACK 3 in 1 H Beam Welding Machine:

3. Reasonable Structure and Top Grade Outsourced Function Parts, Equipped in Wuxi JACK 3 in 1 H Beam Welding and Straightening Machine:

4. Convenient and Intuitive Operation in Wuxi JACK 3 in 1 H Beam Welding Machine:

 

B. Super Strong Straightening Capacity of Wuxi JACK 3 in 1 H Beam Welding and Straightening Machine:

The lefthand scrolling photos: Main Components and Units of Wuxi JACK 3 in 1 H Beam Welder Equipment

1. Hydraulic Drive Pulling Rod Boxes Manipulators (Assembly): There are 2 ~ 3 sets in one machine, being installed along input conveyor (3 segments), for carrying out first stage fitting up and clamping on flanges and web;
2. Hydraulic Drive Alignment Rollers (Assembly): There are 6 pairs in one machine, deployed in symmetry at central working zone of the 3 in 1 H Beam Welder, for implementing on the 2^nd stage final and precise assembly on T Beam and H Beam;
3. SAW or GMAW Welding Group (Welding): There are 2 sets in one machine, including: Welding power supply/ Welding control console/ welding torch and position control mechanism/ Welding wire feeding system/ SAW welding flux conveying and recycling system. These are all the core function units of 3 in 1 H Beam Welding Machine;
4. Hydraulic Drive Straightening Unit (Straightening): This unit is installed at workpiece outlet side of the machine mechanical main frame. Its operation is driven with hydraulic oil cylinders, including 2 pieces of downward acting solid rollers and 1 piece of bottom assembled solid larger roller. It promise far better straightening performance of Wuxi JACK 3 in 1 H Beam Welding Machine;
5. Mechanical Main Frame: This is trunk and main body of the 3 in 1 H Beam Welding and Straightening Machine. It has 3 main sub-assemblies: C frame, base bed, and inversed U shape top gantry. These 3 main sub-assemblies are assembled into finished main frame of the machine;
6. Hydraulic System: This is energy source of assembly and straightening operation in the machine, including pump station, magnetic valves, and oil cylinders;
7. High Power A.C. Motor: This is for driving running of input and output conveyors (6 segments in total), so as to sending workpiece (H Beam and T Beam) going through the entire set of 3 in 1 H Beam Welding Machine in operating period;
8. Electric control system of the machine
 

1. Finished Workpiece: This machine produces varied structures and sizes welding H Beam / T Beam in upright position, with H Beam web height from 150mm to 2000mm, plate thickness from 3mm to 40mm for standard models:
Sketch on welding H Beam delivered from 3 in 1 H Beam Welding and Straightening Machine: (Fig.3)

2. The Core 3 Functions of 3 in 1 H Beam Welding Machine:

1) Assembly: To precisely fit up cut plates into T Beam and then H Beam in sequence;
2) Welding: Majority with 1000A capacity SAW Submerged arc welding, mainly from 380A to 750A working current, for producing medium H Beam and T Beam; Minority with 500A capacity CO2 GMAW gas shielded welding, for making light and super light T Beam and H Beam;
3) Straightening: Flattens out deformed H Beam flange after welding;
The above 3 central functions are implemented exactly simultaneously in a row in the 3 in 1 H Beam Welder equipment;

3. Exceeding Technical Capability of 3 in 1 H Beam Welding and Straightening Machine:

1) As mentioned previously, besides SAW or CO₂ welding, this machine also has functions of assembling and straightening on working parts. So, one machine can finished the entire task of T H Beam production. This is the origin of its name “3 in 1 H Beam Welding Machine” come from;
4. Welding T Beam and H Beam being fabricated from Wuxi JACK 3 in 1 H Beam Welder equipment: (Fig.4,5)

5. Great Values Add Acquired from 3 in 1 H Beam Welding and Straightening Machine:

Cost Effectiveness and High Standard Performance of the machine, which helps customer acquiring ideal revenue with substantially decreasing investment and daily manufacturing cost on H Beam production:

1) Period Cost Decrease with 3 in 1 H Beam Welding Machine:

Save over 50% machine investment budget, compared with purchasing the 3 original equipment in H Beam Production Line:
a) H Beam Assembly Machine;
b) H Beam Welding Machine;
c) H Beam Straightening Machine;
To now single set of equipment 3 in 1 H Beam Welder;
2) Variable Cost Decrease: From traditional 6 operators to now 1 ~ 2 operators only;
3) High Efficiency Value Stream Created: Raise 60%~70% productivity on manufacturing welding H Beam and T Beam, by decreasing 60% Cycle Time, and material transfer time among work stations;
4) Period Cost Decrease: Reduce 60%~ 70% workshop land occupation;
5) Variable Cost Decrease: Diminish over 50% utility consumption (Electricity + hydraulic oil + gas + water);
6) Period Cost Decrease: Remove the traditional workpiece transfer units in H Beam Production Line: Travel crane and other assistant units;
6. For detailed analysis on comprehensive advantages of Wuxi JACK 3 in 1 H Beam Welder equipment, please visit slides page of “Quick Understanding on Wuxi JACK 3 in 1 H Beam Welding Machine”.     

1) PHJ is the first generation of the machine group, and now takes up over 40% of application volume;
2) Output of PHJ models 3 in 1 H Beam Welder includes both symmetric and asymmetric cross section welding H Beam and T Beam. This is the strongest capability of PHJ models; (Fig.6)

3) Assembly way on T Beam and H Beam is combination of: Hydraulic oil cylinder drive automatic assembling at one side of H Beam, and manual leadscrew at the other side;
4) 3 standard models of PHJ models include: PHJ15 / PHJ18 / PHJ20.
 

Technical Parameters of PHJ Series 3 in 1 H Beam Welding Machine:

1) History and Status: This the later developed branch of product group 3 in 1 H Beam Welder than PHJ series, and takes up over 50% of using volume;
2) Output: ZHJ series focus on producing popular type welding T Beam and H Beam, in cross section of equal length; (Fig.7)

3) Background: Symmetric T Beam and H Beam account for majority use in steel structure field, at least 70%. To fulfil higher efficient production on such welding H Beam and T Beam for customers, ZHJ series 3 in 1 H Beam Welder was developed accordingly;
4) Assembly Way: Different from PHJ models machine, in PHJ models 3 in 1 H Beam Welding Machine, assembly is by means of fully automatic oil cylinder drive, symmetric in phase at both sides of H Beam;
5) Welding and Straightening Way: Same as PHJ series model machines;
6) 3 standard models of ZHJ 3 in 1 H Beam Welding Machine are ZHJ15 / ZHJ18/ ZHJ20.

Technical Parameters of ZHJ 3 in 1 H Beam Welding and Straightening Machine:

1) Usage and Origin: Light duty 3 in 1 H Beam Welding Machine is originated from ZHJ series machine, for producing small size and thin thickness T Beam and H Beam, with 1/3rd to half size and thickness of conventional H Beams: (Fig.8)

2) Assembly Way: Same as ZHJ series model machines;
3) Welding: This is uniqueness of light duty model 3 in 1 H Beam Welder: Adopt CO₂ gas shielded welding, which is the most applicable welding modes for producing small H Beam and T Beam. GMAW welding generates fairly light/ noise/ fume during welding operation, shown in lefthand lower photo;
4) Model: For example, ZHJ10.

Technical Parameters of Light Weight 3 in 1 H Beam Welding Machine: