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3 in 1 H Beam Welding Machine 37

Wuxi JACK 3 in 1 H Beam Welding Machine, 

Producing High Quality Welding H Beam with Financial Rewarding Single Equipment

Steel Structure Parts Produced from 3 in 1 H Beam Welding and Straightening Machine 

As its name suggests, this compact 3 in 1 H Beam Welder equipment integrates 3 steps for building up welding T Beam and H Beam: Assembly/ welding/ straightening, delivering widespread use steel structure workpieces:

Commissioning/ operating moment of Wuxi JACK 3 in 1 H Beam Welding Machine:

SAW Welding
Straightening
CO2 Welding
Torch

Wuxi JACK PHJ and ZHJ Series 3 in 1 H Beam Welder Equipment

Since 2009, Wuxi JACK successfully initiates on pushing to market 3 in 1 H Beam Welding Machine of various models, meeting customers of common and personalized demands on producing:
1) H Beam and T Beam with min. web height 150mm, to max. height up to 2,000mm;
2) H Beam flange and web plate thickness from 3mm to 40mm;
3) Special type: Asymmetric cross section, or web height gradually changed H Beam (With variable height cross section)...
 

Different models of Wuxi JACK 3 in 1 H Beam Welding Machine works at worldwide customer sites:

PHJ18
ZHJ15
PHJ15
ZHJ15
PHJ20
PHJ15
ZHJ18
ZHJ15

Make to Order Production Sites of 3 in 1 H Beam Welder Equipment at Wuxi JACK

Benefitting from superior and stable performance, and hence customer high recognition of our 3 in 1 H Beam Welding and Straightening Machine, every year Wuxi JACK has larger orders on this 3 in 1 H Beam Welder from customers of domestics and abroad. This helps us with opportunity of organizing effective scenario of managing on manufacturing the machine with 1st class quality/ lead time/ cost control:

Workpiece Specifications of Wuxi JACK 3 in 1 H Beam Welding Machine

This brief parameters table is for customer quick reference on choosing suitable models of the 3 in 1 H Beam Welder equipment for your choice:
3 in 1 H Beam Welding Machine

Working Videos of Wuxi JACK 3 in 1 H Beam Welding and Straightening Machine

Comment: In addition to below 8 videos, we have more pages specifically for demonstrating on merits and technical details of our 3 in 1 H Beam Welding and Straightening Machine, and videos under different scenarios:

Technical Strong Points of Wuxi JACK 3 in 1 H Beam Welding Machine

As Chinese leading supplier on 3 in 1 H Beam Welding and Straightening Machine, technical strong points of our equipment cover full range of key steps for producing H Beam and T Beam:
1) Lean production management on PQVC (Safety /Quality/ Leadtime / Cost) for customers welfare from business perspective;
2) Precise and accurate assembly function on T Beam and H Beam fitting up;
3) Precise management on welding torches 3 dimensional position, and accordingly guarantee on the best welding quality of the machine;
4) Top grade and reliable straightening capacity than other suppliers: H Beam flange 40mm thickness;
5) Practical useful technical know how when producing special H Beams
 

A. Advanced Welding Technique, Accurate Control on Welding Torch, and Flexible Choice of Welding Mode in the 3 in 1 H Beam Welding Machine:

Significance: The superior welding quality determines the exceeding overall performance of the 3 in 1 H Beam Welding and Straightening Machine:
 

1. Flexible SAW Welding Modes in Wuxi JACK 3 in 1 H Beam Welder Equipment:

The above 1st photo was taken at Wuxi JACK facility. The ZHJ18 model 3 in 1 H Beam Welding Machine is equipped with 2 types of submerged arc welding power supply for same machine:
1) Twin Arc: D.C.1000 (Max. Output current of welding power supply is D.C.1000A, the right one) and A.C.1250 (Max. Output current is A.C.1250A, the left one), which forms up twin arc SAW (Submerged arc welding) on fabricating H Beam and T Beam;
2) Single Arc: This is default setting for configuration of 3 in 1 H Beam Welding Machine: D.C.1000A single arc SAW power supply for application of the machine;

3) Advantages of Twin Arc for Running 3 in 1 H Beam Welding Machine:

a) Acquire deeper penetration and wider cover face on finished welding seam of H Beam and T Beam;
b) Acquire 2 times of welding speed compared with single arc SAW welding, so as to doubles productivity of the machine;
 

2. Welding Wire Delicate Management Unit in Wuxi JACK 3 in 1 H Beam Welding Machine:

1) Requirement on Welding Wire Feeding: To get stable and high standard welding quality from the machine, different diameters of welding wire in SAW submerged arc welding should be conveyed smoothly in regular speed, during working of the 3 in 1 H Beam Welder equipment;
2) The above 2nd Photo: For this purpose, in welding torch complex of Wuxi JACK 3 in 1 H Beam Welding Machine, there is delicate designed welding wire straining force adjustment mechanism for welding mechanism, with clear scale to select on proper diameters of welding wire;
 

3. Reasonable Structure and Top Grade Outsourced Function Parts, Equipped in Wuxi JACK 3 in 1 H Beam Welding and Straightening Machine:

1) The above 3rd photo reflects on compact and rational arrangement of welding mechanism elements of the machine: Welding torch/ Welding wire feeding tube/ Welding flux conveying and recycling tubes, being deployed at central working zone of Wuxi JACK 3 in 1 H Beam Welder equipment, guaranteeing on highly efficient/ superior quality/ reliable operation of the machine;
2) All the outsourced components and function units, such as SAW (Submerged arc welding) power supply (The above 4th photo), equipped in Wuxi JACK 3 in 1 H Beam Welding Machine, are all purchased from renowned and professional suppliers;
 

4. Convenient and Intuitive Operation in Wuxi JACK 3 in 1 H Beam Welding Machine:

1) Below two photos show operating panel of Wuxi JACK 3 in 1 H Beam Welder equipment, and welding power supply control consoles of its equipped 2 sets: (Fig.1,2)
Fig1 3 in 1 H Beam Welding Machine 46 Fig2 H Beam Welding and Straightening Machine 10
2) Operating Zone of the Machine: These operating panels and control consoles are installed together, forming operating zone, and situated at the right side of machine main frame. The installing height of operating panels and control consoles are at the height level applicable for male adult operator.
 

B. Super Strong Straightening Capacity of Wuxi JACK 3 in 1 H Beam Welding and Straightening Machine:

1. Wuxi JACK Machine Straightening Capacity Compare with Other Suppliers: The Max. H Beam flange thickness that can be straightened in Wuxi JACK 3 in 1 H Beam Welder is 40mm, compared with 16 ~ 20mm common specifications applied in industry;

2. How does Wuxi JACK 3 in 1 H Beam Welding and Straightening Machine Acquire Such Strong Straightening Capacity?

1) Straightening Working Mode: The above photos demonstrate on the straightening cell in Wuxi JACK 3 in 1 H Beam Welding and Straightening Machine. It works in the way of hydraulic drive straightening rollers downward stroke: Driven with two sets of upright installed oil cylinder of high power and strong force, straightening rollers move downward within certain stroke, and exert heavy force pressure onto both sides of H Beam deformed flange;
2) Comparatively, straightening unit of other suppliers produced machine is of lateral acting eccentric shaft structure, which lacks sufficient driving force on straightening, and has potential risk of: Unstable performance (High failure rate), and small straightening capacity;
3. Downward Straightening Stroke Measurement Ruler: Besides, marked in yellow color square frame in the above photos, there are 2 pieces of straightening downward stroke measurement rulers, assembled onto the front wall of straightening mechanism at left and right sides, acquiring on precise control on straightening effect in Wuxi JACK 3 in 1 H Beam Welding and Straightening Machine;
4. Working video segment of this page demonstrates on straightening step and capacity of Wuxi JACK 3 in 1 H Beam Welder equipment.

Structure and Main Groups of 3 in 1 H Beam Welding and Straightening Machine

1 3 in 1 H Beam Welding and Straightening Machine 81
2 3 in 1 H Beam Welding and Straightening Machine 37
3 3 in 1 H Beam Welding Machine 150
4 3 in 1 H Beam Welding Machine 111
5 3 in 1 H Beam Welding Machine 96
6 H Beam 3 in 1 Production Machine 87
7 3 in 1 H Beam Welding and Straightening Machine 180
8 H Beam 3 in 1 Production Machine 83
Wuxi JACK PHJ15 model 3 in 1 H Beam Welding and Straightening Machine is being installed at Russian customer plant:
J 3 in 1 H Beam Welding and Straightening Machine

Value Chain of 3 in 1 H Beam Welding Machine

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The lefthand scrolling photos: Main Components and Units of Wuxi JACK 3 in 1 H Beam Welder Equipment

 

1. Hydraulic Drive Pulling Rod Boxes Manipulators (Assembly): There are 2 ~ 3 sets in one machine, being installed along input conveyor (3 segments), for carrying out first stage fitting up and clamping on flanges and web;
2. Hydraulic Drive Alignment Rollers (Assembly): There are 6 pairs in one machine, deployed in symmetry at central working zone of the 3 in 1 H Beam Welder, for implementing on the 2nd stage final and precise assembly on T Beam and H Beam;
3. SAW or GMAW Welding Group (Welding): There are 2 sets in one machine, including: Welding power supply/ Welding control console/ welding torch and position control mechanism/ Welding wire feeding system/ SAW welding flux conveying and recycling system. These are all the core function units of 3 in 1 H Beam Welding Machine;
4. Hydraulic Drive Straightening Unit (Straightening): This unit is installed at workpiece outlet side of the machine mechanical main frame. Its operation is driven with hydraulic oil cylinders, including 2 pieces of downward acting solid rollers and 1 piece of bottom assembled solid larger roller. It promise far better straightening performance of Wuxi JACK 3 in 1 H Beam Welding Machine;
5. Mechanical Main Frame: This is trunk and main body of the 3 in 1 H Beam Welding and Straightening Machine. It has 3 main sub-assemblies: C frame, base bed, and inversed U shape top gantry. These 3 main sub-assemblies are assembled into finished main frame of the machine;
6. Hydraulic System: This is energy source of assembly and straightening operation in the machine, including pump station, magnetic valves, and oil cylinders;
7. High Power A.C. Motor: This is for driving running of input and output conveyors (6 segments in total), so as to sending workpiece (H Beam and T Beam) going through the entire set of 3 in 1 H Beam Welding Machine in operating period;
8. Electric control system of the machine
 

Brief on Technical and Business Advantages of Wuxi JACK 3 in 1 H Beam Welder Equipment

1. Finished Workpiece: This machine produces varied structures and sizes welding H Beam / T Beam in upright position, with H Beam web height from 150mm to 2000mm, plate thickness from 3mm to 40mm for standard models:
Sketch on welding H Beam delivered from 3 in 1 H Beam Welding and Straightening Machine: (Fig.3)

Fig3 H Beam Welding and Straightening Machine 182
 

2. The Core 3 Functions of 3 in 1 H Beam Welding Machine:

1) Assembly: To precisely fit up cut plates into T Beam and then H Beam in sequence;
2) Welding: Majority with 1000A capacity SAW Submerged arc welding, mainly from 380A to 750A working current, for producing medium H Beam and T Beam; Minority with 500A capacity CO2 GMAW gas shielded welding, for making light and super light T Beam and H Beam;
3) Straightening: Flattens out deformed H Beam flange after welding;
The above 3 central functions are implemented exactly simultaneously in a row in the 3 in 1 H Beam Welder equipment;

3. Exceeding Technical Capability of 3 in 1 H Beam Welding and Straightening Machine:

1) As mentioned previously, besides SAW or CO2 welding, this machine also has functions of assembling and straightening on working parts. So, one machine can finished the entire task of T H Beam production. This is the origin of its name “3 in 1 H Beam Welding Machine” come from;
4. Welding T Beam and H Beam being fabricated from Wuxi JACK 3 in 1 H Beam Welder equipment: (Fig.4,5)

Fig4 5 3 in 1 H Beam Welding Machine 13 14


 

5. Great Values Add Acquired from 3 in 1 H Beam Welding and Straightening Machine:

Cost Effectiveness and High Standard Performance of the machine, which helps customer acquiring ideal revenue with substantially decreasing investment and daily manufacturing cost on H Beam production:

1) Period Cost Decrease with 3 in 1 H Beam Welding Machine:

Save over 50% machine investment budget, compared with purchasing the 3 original equipment in H Beam Production Line:
a) H Beam Assembly Machine;
b) H Beam Welding Machine;
c) H Beam Straightening Machine;
To now single set of equipment 3 in 1 H Beam Welder;
2) Variable Cost Decrease: From traditional 6 operators to now 1 ~ 2 operators only;
3) High Efficiency Value Stream Created: Raise 60%~70% productivity on manufacturing welding H Beam and T Beam, by decreasing 60% Cycle Time, and material transfer time among work stations;
4) Period Cost Decrease: Reduce 60%~ 70% workshop land occupation;
5) Variable Cost Decrease: Diminish over 50% utility consumption (Electricity + hydraulic oil + gas + water);
6) Period Cost Decrease: Remove the traditional workpiece transfer units in H Beam Production Line: Travel crane and other assistant units;
6. For detailed analysis on comprehensive advantages of Wuxi JACK 3 in 1 H Beam Welder equipment, please visit slides page of “Quick Understanding on Wuxi JACK 3 in 1 H Beam Welding Machine”.     

 

Classification and Technical Specifications of Wuxi JACK 3 in 1 H Beam Welding and Straightening Machine

3 in 1 H Beam Welding Machine 31

1. PHJ Series 3 in 1 H Beam Welding Machine:

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1) PHJ is the first generation of the machine group, and now takes up over 40% of application volume;
2) Output of PHJ models 3 in 1 H Beam Welder includes both symmetric and asymmetric cross section welding H Beam and T Beam. This is the strongest capability of PHJ models; (Fig.6)

Fig6 Three in One H Beam Welding Machine
 

3) Assembly way on T Beam and H Beam is combination of: Hydraulic oil cylinder drive automatic assembling at one side of H Beam, and manual leadscrew at the other side;
4) 3 standard models of PHJ models include: PHJ15 / PHJ18 / PHJ20.
 

Technical Parameters of PHJ Series 3 in 1 H Beam Welding Machine:

H Beam Welding and Straightening Machine

2. ZHJ Series 3 in 1 H Beam Welding and Straightening Machine:

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1) History and Status: This the later developed branch of product group 3 in 1 H Beam Welder than PHJ series, and takes up over 50% of using volume;
2) Output: ZHJ series focus on producing popular type welding T Beam and H Beam, in cross section of equal length; (Fig.7)

Fig7 Three in One H Beam Welding Machine
 

3) Background: Symmetric T Beam and H Beam account for majority use in steel structure field, at least 70%. To fulfil higher efficient production on such welding H Beam and T Beam for customers, ZHJ series 3 in 1 H Beam Welder was developed accordingly;
4) Assembly Way: Different from PHJ models machine, in PHJ models 3 in 1 H Beam Welding Machine, assembly is by means of fully automatic oil cylinder drive, symmetric in phase at both sides of H Beam;
5) Welding and Straightening Way: Same as PHJ series model machines;
6) 3 standard models of ZHJ 3 in 1 H Beam Welding Machine are ZHJ15 / ZHJ18/ ZHJ20.


Technical Parameters of ZHJ 3 in 1 H Beam Welding and Straightening Machine:

3 in 1 H Beam Welding and Straightening Machine
1 3 in 1 H Beam Welding Machine 23
2 3 in 1 H Beam Welding and Straightening Machine 33
1 3 in 1 H Beam Welding Machine 39
2 3 in 1 H Beam Welding and Straightening Machine 101

3. Light Weight 3 in 1 H Beam Welder:

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1) Usage and Origin: Light duty 3 in 1 H Beam Welding Machine is originated from ZHJ series machine, for producing small size and thin thickness T Beam and H Beam, with 1/3rd to half size and thickness of conventional H Beams: (Fig.8)

Fig8 Light duty Integral Function H Beam Welding Machine

2) Assembly Way: Same as ZHJ series model machines;
3) Welding: This is uniqueness of light duty model 3 in 1 H Beam Welder: Adopt CO2 gas shielded welding, which is the most applicable welding modes for producing small H Beam and T Beam. GMAW welding generates fairly light/ noise/ fume during welding operation, shown in lefthand lower photo;
4) Model: For example, ZHJ10.

 

Technical Parameters of Light Weight 3 in 1 H Beam Welding Machine:

3 3 in 1 H Beam Welding Machine

Application and Related Equipment of Wuxi JACK 3 in 1 H Beam Welding Machine

1. Other Machines and Production Lines for Producing Welding H Beam:
1) H Beam Production Line;
2) H Beam Assembly Machine;
3) H Beam SAW Welding Machine;
4) H Beam Straightening Machine;
2. Supplementary Equipment on H Beam Production:
1) CNC Strip Plate Cutting Machine;
2) H Beam End Face Milling Machine;
3) 60°/ 90° / 180° Overturning Equipment Turn Table;
3. Other Steel Structure Production Equipment:
1) Edge Milling Machine
2) BOX Beam Production Line;
3) T Beam Production Line;
4) Angle Steel Straightening Machine.
 

Z18 H Beam Assembly Machine
HB1500 automatic H Beam Production Line
LHA5Z H Beam SAW Welding Machine
YTJ60 Hydraulic H Beam Straightening Machine
CNC-DX3030 CNC H BOX Beam End Face Milling Machine
CNC-CG4000 CNC Strip Plate Cutting Machine
60° Overturning Equipment Turn Table
HGZ20 Self-Adjusting Welding Roller Bed
3 in 1 H Beam Welding and Straightening Machine
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3 in 1 H Beam Welding and Straightening Machine
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3 in 1 H Beam Welding machines
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FAQ on Wuxi JACK 3 in 1 H Beam Welding Machine

  • Q What is Business Application Current Status and Prospect of 3 in 1 H Beam Fabrication Machine?

    A Benefitting from its huge benefit and profit for customers, H Beam Fabrication Machine has gradually taken mainstream position in Steel Structure industry. Especially for making light to medium duty welding T Beam and H Beam, H Beam Assembly Weld Straighten Integral Machine fully takes position of H Beam Production Line.

  • Q What is welding mode adopted in Wuxi JACK Integral Function H Beam Welding Machine?

    A Majority of Integral Function H Beam Welding Machine is equipped with 1000A SAW (Submerged arc welding), which is applicable for producing 6mm ~ 40mm thickness flange and web; Meanwhile, when producing small thickness H Beam, namely 3mm to 6mm, the proper welding mode is 500A CO2 GMAW. This is featured function of Wuxi JACK Integral Function H Beam Welding Machine.

  • Q How can Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine get integrated functions of original 3 types of different equipment?

    A
    1. One set of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine combines function cells of 3 core H Beam production machines: Assembly, Welding, and Straightening;
    2. This is realized by integrating 3 function units into central zone of the machine in sequence, and removes tack welding unit of H Beam Assembly Machine.

  • Q How to control welding torch position in Wuxi JACK 3 in 1 H Beam Welding Machine?

    A This is Wuxi JACK unique advantage: Unlike manual adjustment by visual check adopted by other suppliers, in Wuxi JACK produced 3 in 1 H Beam Welding Machine, welding torch position can be controlled in high precision along 3 directions: Horizontal/ Vertical/ Angular. The movement of welding torch is guided with precise linear guiderail.

  • Q How to manage welding process parameter, in Wuxi JACK 3 in 1 H Beam Welding Machine?

    A Welding Velocity/ Welding Current / Welding Voltage are adjusted and displayed, by means of the control consoles of SAW / GMAW Welding Power Supply, which are equipped with Wuxi JACK H Beam Fabrication Machine. The control consoles are installed together, with operating panel of H Beam Assembly Weld Straighten Integral Machine.

Other Series of Wuxi JACK Products besides 3 in 1 H Beam Welding Machine

MP20 Automatic Plate Butt Joining Machine with Triple Cutting
MP20 Automatic Plate Butt Joining Machine with Triple Cutting
1. Application of MP20 Plate Butt Joint Welding Machine:
2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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0
DX1520 H Beam End Face Milling Machine for Steel Structure
DX1520 H Beam End Face Milling Machine for Steel Structure
1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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Advanced Function Edge Milling Machine
Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine
A. The Advanced Function of Assistant Loading System for Daily Operation of SXBJ-16 Large Size Plate Edge Milling Machine:
B. Structure and Working Principle of Automatic Hydraulic Drive Assistant Loading Brackets in Large Size Plate Edge Milling Equipment:
C. Usage of SXBJ-16 Large Size Plate Edge Milling Machine:
D. Technical Parameters of SXBJ-16 Large Size Plate Edge Milling Machine:
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General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine
General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine
1. What can ASM63 Angle Steel Straightening Machine do for Customer?
2. Why You need Angle Straightening Machine?
3. The Good Points of ASM series Angle Steel Straightening Machine:
4. Technical View on ASM63 Angle Steel Straightening Machine:
5. Technical Parameters of ASM63 Angle Steel Straightening Machine:
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7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine
7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine
A. Uniqueness of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
B. The Challenge on Developing Mature 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
C. The 7 Axis of CNC in Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
D. User Friendly Design in Wuxi JACK Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
E. Technical Parameters of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
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Welding Turntable Welding Positioner
HB-series Single Table Top Universal Welding Positioner with Chuck
1. The Definition and Characteristic of HB series Universal Welding Positioner:
2. Technical Features of the HB series Universal Rotary Welding Positioner:
3. Technical Parameters of the HB series Single Welding Turning Table Welding Positioner:
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3 in 1 H Beam Welding and Straightening Machine Blogs

  • The Market Boom on Light-duty H Beam Fabrication Machine

    The Market Boom on Light-duty H Beam Fabrication Machine
    Comparison between standard size and ultralight H Beam from 3 in 1 H Beam Fabrication Machine; The Application of Light duty and Ultralight duty H Beam, and its Integral Function 3 in 1 H Beam Welding Machine; Wuxi JACK’s Action on Upgrade of Automatic 3 in 1 H Beam Production Machine Read More
  • Why is H Beam Assembly Weld Straightening Integral machine so popular in market?

    Why is H Beam Assembly Weld Straightening Integral machine so popular in market?
    Powerful capabilities and financial advantages of Wuxi JACK 3 in 1 H Beam Fabrication Read More
  • What is development history of the Integral Function H Beam Welding Machine?

    What is development history of the Integral Function H Beam Welding Machine?
    Develop History of 3 in 1 H Beam Fabrication Machine; Basic Function of Integral Function 3 in 1 H Beam Welding Machine; Composition of 3 in 1 H Beam Steel Structure Fabrication Machine; Upgrade on 3 in 1 H Beam Assembly Weld Straighten Integral Machine; Summary on Superiority of Wuxi JACK 3 in 1 H Beam Fabrication Machine Read More
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