CNC Pipe Beam End Face Milling Machine 116

Wuxi JACK CNC Pipe Beam End Face Milling Machine, 

Sharp Tool for Milling on Any Regular and Special Workpieces for Customer!

Unique Capability of CNC End Face Milling Machine: Types of Applicable Steel Workpieces

CNC Pipe Beam End Face Milling Machine is featured product of Wuxi JACK. With CNC control, the equipment can not only be used on milling traditional steel structure workpieces: H / BOX / Cross Beam, but more importantly, workpieces with circular cross section: Pipe/ tanks/ special ones... In this respect, CNC End Face Milling Machine is extended product of Steel Beam End Facing Machine:
Capable of milling on all types of workpieces, CNC End Face Milling Machine is truly a versatile steel structure end face machining equipment:

Available Models of Wuxi JACK Ordinary and CNC Pipe Beam End Face Milling Machine

Size: CNC End Face Milling Machine is usually applied to work on small to medium workpieces, because its milling head driving motors along horizontal and vertical direction need to be servo motors. Correspondingly, common models of CNC Pipe Beam End Facing Machine is from CNC-DX10xx to CNC-DX35xx. In this respect, its suitable technical specifications coincide with standard models Steel BOX H Beam End Facing Machine:
CNC-DX1520
CNC-DX3030
CNC-DX1520
CNC-DX2020
CNC-DX1520
CNC-DX1215
CNC-DX0815
CNC-DX1520
Besides standard models, as technical based company, Wuxi JACK also designs and produces another featured product of large Steel Beam End Facing Machine:
DX4080
DX3030
DX2020
DX6080

Milling and Facing Center: Advanced Working Group Composed of CNC End Face Milling Machine

Some customers expect on Milling and Facing Center, when they plan to fabricate on steel structure parts with more complicated requirement, for example:
1) To mill on both sides of H Beam or other workpieces at the same time;
2) H Beam or other workpieces have oblique end faces;
3) H Beam or other workpieces have tapered longitudinal body;

Below Wuxi JACK Milling and Facing Center consists of:

1) 2 sets of CNC-DX1540 CNC End Face Milling Machine;
2) 2 sets of special design turning table;
3) 5 sets of hydraulic drive workpiece clamp table:

Working Videos of Wuxi JACK CNC Pipe Beam End Face Milling Machine

Technical Parameters of Wuxi JACK CNC Pipe Beam End Facing Machine

 Smallest Model CNC-DX0815  The Max. Horizontal stroke: 800mm; The Max. Up and Down stroke: 1500mm
 Largest Model CNC-DX35xx, for example CNC-DX3540 The Max. Horizontal stroke: 3500mm; The Max. Up and Down stroke: 3500mm
 CNC Controller Supplier    Chinese Beijing STARFIRE or Shanghai FANGLING
 Milling Head Horizontal and Vertical Movement Drive    Servo motors, 1.5kW and 2kW respectively
 Milling Head Power 7.5 kW Spindle rotating speed can be adjusted conveniently
 Horizontal and Vertical Direction Working Speed 100 ~ 800 mm/ min., controlled with CNC
 Workpiece Cross Section Any type
 Workpiece Fixation By means of hydraulic drive clamping table

Technical Strong Points of Wuxi JACK Conventional and CNC Pipe Beam End Face Milling Machine

1. Pioneering on Developing CNC Pipe Beam End Facing Machine:

Background on introducing CNC machine into market:

1. Traditional Steel BOX H Beam End Facing Machine:

1) Workpieces: Over the years ever since its inception use, this machine was generally applied on end face milling regular square 90° angle corner outline working parts: Cross / BOX/ H Beam;
2) Application Field: So, customers usually come from Steel Structure and related Industry;

2. Customers Expectation on CNC Pipe Beam End Face Milling Machine:

1) More Complicated Workpieces: Recent years have witnessed development of steel structure member application: More and more special contour working parts;
2) Limitation of Traditional Machine Function: These workpieces are difficult being machined in traditional models Beam End Facing Machine: Not only time consuming, but also precision of end face milling quality is hard to control;

3. Wuxi JACK Position and Performance on CNC End Face Milling Machine:

Wuxi JACK is the first Chinese company adopting numerical control technique into the machine, with leading edges of:
1) Superior quality: High precision and production efficiency;
2) User friendly operation: Safe and convenient;
3) Adapting to various nice and harsh working environment;
4) Applicable for wide variety of manufacturing industries: Steel Structure/ Pipe/ Bridge/ Building Construction...;
5) Full line of models, from CNC-DX1010 to CNC-DX3535 CNC End Face Milling Machine;
6) Continuous Improvement on the machine;
4. In-depth exploration is related in blog: A set of Wuxi JACK CNC-DX1520 CNC Pipe Beam End Face Milling Machine was delivered to Customer.

2. Unique Ability of Angular End Face Milling in Wuxi JACK Steel Beam End Facing Machine:

1) Over 90% milling operation in this machine is along vertical end plane of workpieces;
2) 0° ~45° oblique end plane machining is also necessary sometimes, which is only available in Wuxi JACK produced steel BOX H Beam End Facing Machine;
3) Shown in the above photos, the way Wuxi JACK machine acquiring this function, is by means of 0° ~45° tilting of milling head, along its circular trace T slot being cut into its mounting carriage.

Special Functional Capability of CNC Pipe and Beam End Facing Machine

1. Applicable Workpieces of Conventional Steel Beam End Facing Machine:

This series equipment focuses on Steel Structure use, on workpieces of 90° right angle cross section outline: H / I/ T /BOX/ Cross Beam:
1) H Beam being end face milled in Wuxi JACK DX1520 H Beam End Facing Machine (Fig.1)
Fig1 BOX I H Beam End Face Milling Machine 100
2) BOX Beam being machined in Wuxi JACK DX3030 BOX Beam End Facing Machine (Fig.2)
Fig2 CNC Pipe BOX I H Beam End Face Milling Machine 12
3) Cross Beam in Wuxi JACK DX1515 steel Beam End Facing Machine (Fig.3)
Fig3 BOX I H Beam End Face Milling Machine 243

2. Extended Demands on CNC End Face Milling Machine:

Over the past decades, there comes wider varieties of working parts from more industries: Pipes/ Tanks / Assorted special design workpieces, which has special outline for end face milling:
1) Special Workpiece in Wuxi JACK DX1520 CNC Pipe Beam End Face Milling Machine: (Fig.4)
Fig4 CNC Pipe Beam End Face Milling Machine 44
2) Pipe Structure Member in Wuxi JACK CNC-DX3030 CNC Pipe Beam End Face Milling Machine: (Fig.5)
Fig5 CNC Pipe End Face Milling Machine 85

3. Limitation of Ordinary Steel Beam End Facing Machine to Mill on “Special” Workpieces:

Although in theory it can be done in conventional models machine, the difficulty in operation are:
1) End face milling operation takes longer cycle time to mill on circular or special outline;
2) End face milling operation is not easy to manage, to trace on special outline;
3) Precision of the special outline end milling is difficult to control;
4) Entails stricter requirement on operator skill;
Veteran operator works hard to mill on pipe end face, with conventional Beam End Facing Machine, no CNC control: (Fig.6)
Fig6 Pipe End Face Milling Machine 34

4. Unique Advantages of CNC End Face Milling Machine:

Comparatively, with CNC control pipe and Beam End Facing Machine to work on these “special” working parts:
1) Operation is easy and convenient, by just keying in machining program and parameters;
2) Operators to be entitled to operate the CNC machine requires lesser skill and experience, which means shorter time training is acceptable;
3) End face milling performance is accurate on any special outline of workpieces;
4) End face milling operation is highly efficient and labor saving;

5. Applicable Dimension Scope of CNC Pipe Beam End Face Milling Machine:

1) Applicable Max. vertical end face milling stroke is from 1000mm to 3500mm;
2) The corresponding models are from CNC-DX1010 to CNC-DX3535;
6. Quick understanding on strong points of our equipment, is illustrated in summary slides: “Advantages of Wuxi JACK Steel Beam End Facing Machine”.

Function Units, Components and Workpieces of Wuxi JACK Conventional and CNC Control Pipe and Beam End Facing Machine

The Finished End Facing made by Wuxi JACK End Facing Machine

1 Steel Structure Pipe BOX I H Beam End Face Milling Machine 3
2 Steel Structure Pipe BOX I H Beam End Face Milling Machine 13
3 Steel Structure Pipe BOX I H Beam End Face Milling Machine 15
4 Steel Structure Pipe BOX I H Beam End Face Milling Machine 137
5 Steel Structure Pipe BOX I H Beam End Face Milling Machine 116- IMG_9705
6 Steel Structure Pipe BOX I H Beam End Face Milling Machine 70- IMG_8287
7 Steel Structure Pipe BOX I H Beam End Face Milling Machine 71- IMG_8301
8 Steel Structure Pipe BOX I H Beam End Face Milling Machine 64- IMG_8766

3. Hydraulic Drive Workpiece Secure Brackets in BOX H Beam End Facing Machine:

This unit is especially useful for light and medium duty models equipment, which guarantees on reliable and firm end face milling operation in ordinary and CNC End Face Milling Machine;
 

4. Important Supplementary Units in Steel BOX I H Beam End Facing Machine:

These include:
1) Heavy duty precise linear guiderail for milling head X and Y axis movement;
2) Lubricating system for transmission units and milling head;
3) Stainless steel cascading covers for protection on horizontal machine bed;
4) Operating pendant;
5) Upright leadscrew transmission…, etc.

Operate on Wuxi JACK CNC Pipe Beam End Face Milling Machine

1. Control Principle of CNC End Face Milling Machine:

The above 1st photo shows control theory:
1) The lefthand CNC system is central controller of the entire machine, which sends out commands to, and receives feedback signals from execution units, during end face milling operation;
2) The middle 2 sets of servo driver are communication interface between “Brain” (CNC) and “Arms and Legs” (Servo motor and milling mechanism) of the CNC Pipe I H Beam End Facing Machine: One for controlling X axis (Horizontal) and one for controlling Y axis (Vertical) movement of milling head, which send out the displacement signal to servo motors;
3) The right hand 2 sets of servo motors are executing units of the machine, which are equipped with encoders for detecting on actual position of facer blades on milling head;
4) Control and Detection: During operation of the machine, based on shape and size of workpiece cross section, CPU of CNC controller calculates on and convert position signals into binary command, and in turn send to servo driver of servo motors, and make analysis based on actual position of facer blade.

 

2. General Outline on Operating CNC Pipe Beam End Face Milling Machine:

1) The above 2nd and 3rd photos indicate on CNC operating interface of the machine. Operator can select proper milling program from library embedded in the CNC, and key in the dimension data of working parts;
2) For complicated workpieces, the original file of working part can be copied into the CNC controller directly, and CNC controller will convert it into executing program, which will be implemented in the CNC End Face Milling Machine;
3) Real Time Detecting on Milling: During operation, interface screen of CNC controller will display real time data of machining trace happened in the machine, and operator can observe on progress of end facing operation, which is implemented in the CNC End Face Milling Machine. You can also check the working process of the machine from the previous segment of working video;
4) Actual Working Site: The above 4th photo was taken on a piece of typical workpiece which is suitable for being machined in Wuxi JACK CNC Pipe Beam End Face Milling Machine.

General Assortment of Wuxi JACK Steel BOX H Beam End Facing Machine

Classification is based on sizes and cross section types of workpieces:
1. Standard Models Light to Medium duty: DX08xx ~ DX15xx;
2. Medium to Large sizes: DX20xx ~ DX35xx;
3. Large size Heavy duty: DX40xx ~ DX60xx;
4. CNC End Face Milling Machine: CNC-DX10xx ~ CNC-DX35xx;
5. Complex Welding and Facing Center: CNC-DX12xx ~ CNC-DX35xx

 

2. Medium to Large Size BOX I H Beam End Facing Machine:

More >>

3 Steel Structure BOX H I Beam End Face Milling Machine 72

 

1. Conventional Sizes BOX H Beam End Facing Machine

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3 Steel Structure H Beam End Face Milling Machine 61

3. Heavy duty Large Steel Beam End Facing Machine

More >>
2 Heavy duty large Steel Structure Pipe H I BOX Beam End Face Milling Machine 64

4. CNC Pipe Beam End Face Milling Machine

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1) Applicable Workpieces: Working parts with any types of regular and or special cross section outline;
2) Specification Ranges: Servo motor replaces ordinary A.C. motor for driving milling head during end face milling operation. This is the reason that, CNC End Face Milling Machine is confined to light to medium duty of equipment models;
3) Applicable Models: From CNC-DX0810 to CNC-DX3535;
4) Working Speed Management: With adoption of CNC controller, the original A.C. inverter is not necessary in electrical control system. Working speed is controlled with CNC controller;
5) In practical use, common seen models are CNC-DX1520 / CNC-DX3030 / CNC-DX3040 / CNC-DX3530.

 

Technical Parameters of CNC Pipe Beam End Face Milling Machine:

 CNC System   Beijing STARTFIRE SF 2100C
 Shanghai FANGLING F 2300/2400/2500
  Applicable Max. Workpiece Cross Section Height Range  800 ~ 3500 mm  
  Adjustable End Milling
 Working Speed in
 Horizontal Direction
  100 ~ 800 mm/min. Servo Controller
  Idle Running Speed of
 Millinging Carriage in
 Horizontal and Vertical
 Direction
  1400 mm/min.  Default setting is the
 fixed speed
  Adjustable End Milling
 Working Speed in
 Vertical Direction
  100 ~ 800 mm/min. Servo Controller
 Power of Milling Head
 Horizontal Way Drive
 Motor
  1.5 kW  Servo motor
  Power of Milling Head
 Vertical Way Drive Motor
  2 kW  Servo motor
 Guide Way of Milling
 Carriage in Horizontal
 and Vertical Direction
 Heavy duty Precise Linear Guiderail, assembled
 onto machine base bed and column
 Milling Head Power of
 CNC End Face Milling Machine
 7.5 kW, Made in China
 Hydraulic Oil Cylinder
 Drive Workpiece
 Clamping Rack
 1 Group, Conventional or Special made Worktable and Racks

5. Steel Structure Parts Milling and Facing Center

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1. Working Property: This is similar to a small scale but sophisticated production line for steel structure use. It is the high end version and combination of CNC Pipe Beam End Face Milling Machine;

2. Milling and Facing Center is Composed of:

1) 2 to several sets of tailor-made CNC End Face Milling Machine;
2) 4 to several sets of tailor-made workpiece clamping brackets, depending on max. length of workpieces;
3) 2 to several sets of tailor-made tilting turning working tables;
3. One of Wuxi JACK business case is: Welding Structure Milling and Facing Center CNC-DX1540 for Steel Structure Beam;

 

Technical Parameters of CNC-DX1540 Milling and Facing Center:

Technical Parameter CNC-DX1540 Steel Structure
Milling and Facing Center
(Machine Group of CNC End Face Milling Machine)
Cross Section Size range of Workpiece Height × Width= 250 ×250 ~ 1500 ×4000 mm
Workpiece Length Range 6 ~ 24 m
Core Equipment 2 sets of CNC-DX1540
CNC Pipe Beam End Face Milling Machine
Workpiece Width Direction End Face Milling Speed 150~ 600 mm/min. Working speed, CNC control
Face Milling Carriage Idle speed in Workpiece Width and Height Direction 1500 mm/min.;
2000 mm/min.
Fixed speed
Workpiece Height Direction End Face Milling Speed 150~ 600 mm/min. Working speed,
CNC control
Workpiece Width and Height Direction End Face Milling Movement Guide Heavy duty Precise Linear guiderail, assembled onto Machine base bed and upright column
Workpiece Width Direction Driving Motor 3.0 kW Servo motor with encoder and brake
Workpiece Height Direction Driving Motor 3.0 kW Servo motor with encoder and brake
Milling Head Power of CNC Beam End Facing Machine 7.5 kW Made by Professional Supplier
Milling Head Spindle Revolution 65 ~ 715 rpm 9 grades Revolution adjustable
Diameter of Milling Cutter 200 mm  

Application Range and Related Equipment of CNC Pipe Beam End Face Milling Machine

1. Application Field and Suitable Workpieces of CNC End Face Milling Machine:

Cross section outline: Covers full range of light to medium sizes of workpieces, in all kinds of cross section shape:
1) Pipe/ Special designed cross section structure workpieces;
2) H/ I / Cross / T / BOX Beam;
Size: Fitting on small to medium, to medium large height steel parts: From 800mm to 3500mm;
3) Application Field: Traditional Steel Structure Industry; Pipe Production/ Bridge Construction/ Building...;

2. Working Sites of Ordinary and CNC Control H I Beam End Facing Machine:

This product is usually applied at end of line for milling on fabricated steel structure member, in working zones of:
1) H Beam Production Line;
2) T Beam Production Line;
3) BOX Beam Production Line;
4) Pipe/ Tank Production Line;
5) 3 in 1 H Beam Fabrication Machine;
6) Start of Line for joint single piece of workpiece into longer joint working parts;
7) Work with Welding Rotator/ Welding Positioner/ Welding Manipulator/ Welding Center;
3. When being applied in pipe production, another related equipment is CNC Pipe Cutting Machine.

 

CCNC Pipe Beam End Face Milling Machine
01

Steel Structure BOX H Beam End Face Milling Machine
02

Steel Structure BOX H Beam End Face Milling Machine
03

T Beam Production Line
PHJ15 H Beam 3 in 1 Assembly Welding Straightening Integral Machine
LHC H Beam Welding Machine
HB60 Welding Positioner
HLK100 Welding Rotator
SAW Welding Center for Pipe Production
HB1200 BOX Beam Production Line
LHZ55 Welding Column and Boom Manipulator

FAQ on CNC Pipe Beam End Face Milling Machine

  • Q From customer perspective, when to select conventional H I Beam End Face Milling Machine, and when to select CNC Pipe I H Beam End Face Milling Machine?

    A
    1. When all of workpieces, or over most majority, have cross section shape of 90° angle contour: H/ I/ Cross/ T/ BOX Beam, customer can consider selecting conventional H I Beam End Face Milling Machine;
    2. If fairly percentage of workpieces have round or even “special” cross section shape, for example, pipes/ tanks/ special designed steel structure workpieces, then CNC Pipe I H Beam End Face Milling Machine is the best choice for customers.
     

  • Q What is Applicable Size Ranges of Working Parts in Wuxi JACK CNC Pipe I H Beam End Face Milling Machine?

    A When height of workpieces is within the scope of 1000mm up to 3500mm, this is suitable for CNC Pipe I H Beam End Face Milling Machine.

  • Q Besides high precision and high efficiency, are there any strong points with CNC Pipe I H Beam End Face Milling Machine?

    A Below are additional benefits of CNC Pipe I H Beam End Face Milling Machine for customers:
    1. Safe and convenient operation: Over 90% operation will be completed by managing CNC controller, and operator does not need to stand on operating platform of the machine;
    2. More comfortable maintenance: The potential failure points is reduced to minimum level. So, daily service grows more simple and easy;
    3. Training period on operator is greatly reduced: Being shifted from end face milling, to emphasis on CNC management.

  • Q What is Wuxi JACK Position in the Application Field of CNC Pipe I H Beam End Face Milling Machine?

    A
    1. Wuxi JACK is the first company in the industry to develop and put into market CNC control H I Beam End Face Milling Machine;
    2. Wuxi JACK is the best company in the industry to provide full line of CNC control H I Beam End Face Milling Machine for customers: Quality/ Performance/ Financial Benefits/ Service;
    3. Wuxi JACK has the largest market share in the industry to deliver CNC control H I Beam End Face Milling Machine.

Other series of Products We Own besides CNC End Face Milling Machine

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2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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B. Structure and Working Principle of Automatic Hydraulic Drive Assistant Loading Brackets in Large Size Plate Edge Milling Equipment:
C. Usage of SXBJ-16 Large Size Plate Edge Milling Machine:
D. Technical Parameters of SXBJ-16 Large Size Plate Edge Milling Machine:
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3. The Good Points of ASM series Angle Steel Straightening Machine:
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5. Technical Parameters of ASM63 Angle Steel Straightening Machine:
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B. The Challenge on Developing Mature 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
C. The 7 Axis of CNC in Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
D. User Friendly Design in Wuxi JACK Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
E. Technical Parameters of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
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Steel Structure BOX I H Beam End Facing Machine Blogs

  • Application of Facing and Milling Center in Steel Structure Industry
    What is Steel Structure Milling and Facing Center? Why there is Demand on Steel Structure Milling and Facing Center? Constitutes and Technical Overview of Steel Structure Milling and Facing Center Application Case of Steel Structure Milling and Facing Center by Wuxi JACK Read More
  • A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK
    Origin: Why Introducing CNC I Beam End Face Milling Machine? Advantages: The Merits of CNC Steel Structure End Face Milling Machine Technical Issues: The Analysis on Technical Specialty and Operation of CNC H Beam End Face Milling Machine Prospect: What is the Future of CNC H Beam End Face Milling Machine Summary on Wuxi JACK CNC H Beam End Face Milling Machine Read More
  • Find the Most Applicative Workpiece Fixture in End Face Milling Machine
    What does the Workpiece Fixture Mean for H Beam End Face Milling Machine? Any Factors affecting Design of the Workpiece Fixture in H Beam and Pipe End Face Milling Machine? Generalization on Structure of the Workpiece Fixture in H Beam End Face Milling Machine Several Exemplifications on Workpiece Fixture in H Beam End Face Milling Machine Read More
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