L type Welding Positioner 13 DSCN0902

Wuxi JACK Welding Positioner, 

Provide Full Line of the Most Applicable and Reliable Turning Welding Worktable for Customers!

Conventional Two Axis, Three and Four Axis L type Lifting Weld Positioner, Head and Tail Weld Positioner

Welding Positioner comes in wide variety of structures/ loading tonnage/ work motions, depending on characteristics of workpieces and working environment. As first class Chinese supplier on welding machinery and equipment, over the past two decades, Wuxi JACK develops and delivers over hundreds sets of various delicate designed and strict managed manufactured Turning Welding Worktable for customers in Chinese and abroad:
LBS30 Model Three motion axis Large L type Lifting Weld Positioner with rotate, revolve, lift of 3 ton loading capacity
HTW10 Model Four motion axis rotate, revolve, lift, movable Head and Tail Weld Positioner of 10 ton loading capacity
HB20 Model Conventional two motion axis rotate and tilt Turning Welding Worktable of 2 ton loading tonnage
SHB30 Model High Precision Servo Drive Welding Positioner of two motion axis with 3 ton loading capacity
LBS10 Model Three motion axis revolve, rotate, elevation L type Lifting Weld Positioner of 1 ton loading capacity
HTW02 Model Two motion axis rotate movable two posts double columns Head and Tail Weld Positioner of 2 ton loading capacity
HRW30 Model Heavy duty three motion axis rotate revolve lift Head and Tail Weld Positioner of 30 ton loading capacity
PR24 model two motion axis swing and rotate Pipe Rotating Welding Positioner
HHW80 Model Hydraulic drive lifting three motion axis revolve, tilt, lift Welding Positioner of 8 ton loading tonnage capacity
MHB50 Model Manual adjusting lifting two motion axis rotate and lift Welding Positioner of 5 ton loading tonnage capacity
HTW5 Model Two motion axis rotate movable Double Post Columns Head and Tail Weld Positioner of 5 ton loading tonnage capacity
RM5 Model Single motion axis horizontal revolve Turning Welding Worktable of 5 ton loading capacity
HB100 Model Special design six claw two motion axis Turning Welding Worktable of 10 ton loading capacity
LBS12 Model Three motion axis rotate revolve lift L type Lifting Weld Positioner of 1.2 ton loading tonnage
HB02 Model Two motion axis revolve and tilt small light duty Welding Positioner of 200kg loading capacity
SHB05 Model Vertical revolve single motion axis Turning Welding Worktable of 5 ton loading capacity

Work Videos of Wuxi JACK Welding Positioner

Related product pages on running videos and technical illustration on our Positioning Welding Equipment:

1. Conventional Two Motion Axis Welding Positioner;
2. Three Motion Axis L type Lifting Weld Positioner;
3. Three to Four Motion Axis Head and Tail Weld Positioner;
4. Single Motion Axis Revolving and Turning Welding Worktable;
5. High Precision Servo Motor Drive Welding Positioner;
6. Special Made Welding Positioner;
7. Superiority of Wuxi JACK Welding Positioner

Technical Parameters of Wuxi JACK Conventional, Single Axis, L Structure, Head and Tail Turning Welding Worktable

Below is quick review on technical specifications of each general type our positioning welding equipment. More detailed technical introduction please check bottom section of this page:
1. HB Models Two Motion Axis Conventional Welding Positioner:
2. LBS Models Three Motion Axis Lift Function L type Lifting Weld Positioner:
3. Single Motion Axis Horizontal or Vertical 0° ~ 360° Revolve Turning Welding Worktable:
4. Double Columns Posts Head and Tail Weld Positioner:
5. High Precision Servo Motor Drive Welding Positioner:

Great Value of Wuxi JACK Welding Positioner for Customers

The Finished End Facing made by Wuxi JACK End Facing Machine

1 Welding Positioner Turning Table 6 100_9777
2 Welding Positioner Turntable 12 IMG_3433
3 L Structure Lift type Welding Positioner 7 IMG_1832
4 Large L Structure Lift type Welding Positioner 3 CIMG2019
5 Servo Motor Drive Turning Welding Table 4 IMG_20240915_104554
6 Rotary Welding Table 7
7 Double Columns Head and Tail Welding Positioner 2
8 Heavy duty Double Columns Head and Tail Welding Positioner 2

Function of Rotary, Tilt, Lifting Turning Welding Worktable

1. Extensive Use: Welding Positioner is a kind of universal applied welding positioning equipment, which has one/ two/ three/ four motion axis, for orientating various structure workpieces to the most ideal position for welding operation;

2. Numerous Optional Degree of Freedom Welding Positioner:

By means of Turning Welding Worktable and hence workpieces working motions:
1) The first motion axis (Necessary): 0° ~ 360° infinite CW (clockwise) and CCW (counterclockwise) revolve;
2) The second motion axis (Optional): 0° ~ 120° clockwise or counterclockwise tilt;
Or, the second 0° ~ 360° infinite rotate;
3) The third motion axis (Optional): 1,000 mm ~ 5,000mm or more vertical stroke elevation;
4) The fourth motion axis (Optional): Movement of tailstock in certain stroke for Head and Tail Weld Positioner
Workpiece can be adjusted to the optimum position, for implementing on designated welding technology:
Working site of Wuxi JACK LBS10 model L type Lifting Weld Positioner of 1 ton loading capacity: (Fig.1)
Fig1 L structure lift type Welding Positioner 3 100_7167

3. Advantages and Leading Positions of Wuxi JACK Welding Positioner:

1) Business Achievement: Over the past two decades, as a first class Chinese professional supplier in Cutting and Welding Equipment Industry with strong technical strength, Wuxi JACK has delivered hundreds sets of Welding Positioner for worldwide customers, in diversified structure and loading tonnage of Turning Welding Worktable;
2) Technical Strength: Not only our conventional two motion axis Welding Positioner has superior quality and very reasonable price, but also our superior technical strength lies in designing and manufacturing various “more complicated” products: L type Lifting Weld Positioner, double columns Head and Tail Weld Positioner, etc.;
3) Broad Customer Base: These Wuxi JACK delivered Rotary Welding Positioner are distributed across industrial manufacturing industries all over the world, creating great values for customers;
4. Summary on strong points of our positioning Turning Welding Worktable product family is illustrated in product slides page: “Superiority of Wuxi JACK Welding Positioner”.

Classification on Wuxi JACK Turning Welding Worktable

1. Conventional Two Working Axis:
1) 0° ~ 360° infinite CW and CCW revolve;
2) 0° ~ 120° CW and CCW tilt, or the second 0° ~ 360° infinite CW and CCW revolve;
2. Three to Four Working Axis:
On the basis of the above two degree of freedom, adding on:
1) Certain vertical stroke up and down movement;
2) Tailstock horizontal certain stroke, from several meter up to 10+ meters;
These mainly involves L type Lifting Weld Positioner, together with Head and Tail Weld Positioner;
3. Single Working Axis:
Horizontal or vertical way 0° ~ 360° infinite CW and CCW revolve;
4. High precision servo motor drive models;
5. Various types of special made models.
Single Axis 
Horizontal Revolve
Head and Tail
Two Motion Axis
Two Motion Axis
Pipe Welding Rotator
Hand Held 
Operating Pendant
Single Axis Vertical Revolve
L type Lift Function

1. Two Working Axis Welding Positioner:

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1. Technical View on Turning Welding Worktable:

1) Two degrees of freedom: 0°~360° infinite revolve and 0°~120° CW/ CCW tilt;
2) Drive: A.C. motor reducer;
3) Two Main Structures:
a) Conventional single Turning Welding Worktable;
b) Fixed Height L type Welding Positioner;
4) Loading capacity: Ranges from 100kg to 50 Ton, corresponds with Light / Medium / Heavy duty models;
5) Selling Volume: Two control axis conventional Welding Positioner has the largest selling volume in the industry and market;
6) Applicable Workpieces: Suitable on fabricating short length and small height structural workpieces. So, workpiece elevation function is not necessary for its welding operation, which absorb total length of working parts.

2. Technical Parameters of Two Control Axis Welding Positioner:

2. L type Lifting Weld Positioner:

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1. Three Motion Axis with Turning Welding Worktable:

1) 0°~360° infinite clockwise or counterclockwise revolve;
2) 0°~120° tilt;
3) Vertical up and down motorized movement within certain stroke;

2. Drive of Turning Welding Worktable and Workpiece:

1) Revolve and tilt are driven with A.C. motor reducer;
2) Elevation: In Wuxi JACK produced L type Lifting Weld Positioner, workpiece elevation is driven with hydraulic cylinder, guaranteeing on fully safe and reliable performance;

3. Typical Types of Three Motion Axis Welding Positioner:

1) L type Lifting Weld Positioner;
2) Lifting type Head and Tail Weld Positioner
3) Manual adjusting lift single Turning Welding Worktable;
4. Applicable Condition: Suitable for fabricating on long length working parts;
5. Loading capacity: 1 / 1.2/ 2 / 3 Ton for L type, and up to 30 Ton for Head and Tail type;
6. Elevation stroke: From 500mm to 1500 mm.

 

7. Technical Parameters of L type Lifting Weld Positioner:

 Max. Loading Capacity of 
Welding Turntable
 1000 ~ 3000 kg
 Lifting Stroke of L Arm and
 Rotary Welding Turntable
 800 ~ 1500 mm
 Size of Welding Turntable  (460x 600mm) ~ (1200x1200 mm)
 Vertical Plane Revolving Speed of
 L Arm and Welding Turntable
 2 rpm
 Rotation Speed of 
 Welding Turntable
 0.2 ~ 2 rpm
 Hydraulic Drive Motor Power of
 L Arm and Rotary Welding Turntable Elevation
 1.1 ~ 3 kW
 Welding Turntable Rotation
 Drive Motor Power
 0.75 ~ 3 kW

3. Single Axis Turning Welding Worktable:

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1. Technical View:
1) The Solitary Degree of Freedom: 0°~360° infinite revolve under motor drive, either in vertical plane, or, in horizontal plane;
2) Drive Mode: With A.C. motor reducer;
3) Applicable Workpieces: Working parts with one to multiple passes of regular arranged circumferential welding seam on external surface of workpieces;

4) Conventional Loading Capacity of Welding Turntable:

a) Horizontal plane revolve model is from 1 Ton to 30 Ton;
b) Vertical plane revolve model is from 1 Ton to 10 Ton.

 

2. Technical Parameters of Single Axis Turning Welding Worktable:

 Degree of Freedom  0° ~ 360° Welding Turntable
 Revolve
  Revolve Speed of
 Rotary Welding Turntable
 0.2 ~ 2 rpm, VFD
  Loading Tonnage of
 Welding Turntable
 Horizontal Rotary Welding Turntable:1000 ~ 30000 kg
 Single Axis Welding
 Positioner: 1000 ~ 1000 kg

4. Head and Tail Weld Positioner:

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1. Structure of Double Columns Welding Positioner:

1) Feature: There are 2 sets of upright columns in 1 set of the equipment, headstock and tailstock, which joints both ends of horizontal orientated workpieces in rigid or flexible way;
2) Quantity of Turning Welding Worktable: 3 sets, of which 2 sets being installed in vertical facing orientation, at both sets of the upright columns, headstock and tailstock; And 1 set at the middle of horizontal beam which connects headstock and tailstock, for fixing and revolving workpiece;

3) Types: Workpiece fixed height (No up and down stroke) and elevating type;
4) Application: Majority models products have lifting function;

5) Distance between Headstock and Tailstock of Head and Tail Weld Positioner:

It can be either:
a) Connected with tangible horizontal beam (Fixed distance);
b) Or, one set of the column is stationary (Headstock), and the other is workshop floor rail moving type (Adjustable distance, tailstock);

6) Motion Axis in Head and Tail Weld Positioner:

a) The 1st Motion Axis: Must: 0°~360° horizontal revolve of Turning Welding Worktable and workpiece along horizontal workpiece axial direction;
b) The 2nd Motion Axis: Majority Selected Choice: Workpiece elevation available within certain vertical stroke;

c) The 3rd Motion Axis: 0°~360° rotation of Turning Welding Worktable and workpiece along radial direction of workpiece;
7) Applicable Working Parts: Long piece workpieces of various specification;
8) Conventional loading capacity of Turning Welding Worktable: From 1 Ton to 30 Ton.

 

2. Technical Parameters of Head and Tail Weld Positioner:

  Degree of Freedom  Welding Turntable
 Revolve, Elevation (Optional)
 and Rotation (Optional)
  Rotary Welding Turntable
 Loading Capacity
  1000 ~ 10000 kg
  Welding Turntable
 Elevation Stroke
  500 ~ 1500 mm
 Rotary Welding Turntable
 Revolve and Rotation Speed
 0.2 ~ 2 rpm, VFD drive

5. Servo Drive Welding Positioner

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1. Specialty of Servo Drive Turning Welding Worktable:

1) Drive and Control: Workpiece revolve and tilt are driven with servo motor and managed with encoder;
2) Loading Capacity: Considering small to medium power range of servo motor, Servo Drive Welding Positioner is confined to light and medium duty loading capacity of workpieces;
3) Types: Single motion axis revolve, two motion axis revolve and tilt, three axis head and stock;

4) High Precision Position Management of Wuxi JACK Servo Drive Welding Positioner:

a) Revolve and tilt of Turning Welding Worktable and workpiece can attain accuracy tolerance of ±0.02°;
b) Optional elevation function: Precision is not so strict. The key control points are safety and in phase elevation of both ends;
5) Applicating Scenario: Special requirement applicating case. One of the examples is for military use, or high precision instrument;
6) Conventional loading capacity is from 500 kg to 3 Ton.

 

2. Technical Parameters of Servo Drive Welding Positioner:

 Max. Loading Capacity of
 Welding Turntable
 500 ~ 3000 kg
 Welding Turntable Revolve and
 Tilting Drive
 Servo Motor
 Welding Turntable Revolve Speed  0 ~ 10 rpm
 Welding Turntable
Angular Position Accuracy
 ±0.02°

6. Special Made Welding Positioner

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1. Technical View on Special Made Turning Welding Worktable:

1) Definition: Special designed by supplier company, for meeting on specific usage demand of welding equipment for customers;

2) Examples of Wuxi JACK Special Made Welding Positioner:

a) PR model Pipe Welding Rotator, integrating working principle of Welding Positioner and Welding Rotator;
b) Welding Fixture type Welding Positioner, with manual or motor drive revolve of Turning Welding Worktable;
c) Super light loading capacity Welding Positioner, such as 200 kg workpiece weight;
d) Special requirement on structure or loading tonnage of Turning Welding Worktable;
e) Heavy duty workpiece lifting and revolving Head and Tail Weld Positioner;
3) Significance: Give the best solution on customer use, and demonstrate on capability on developing Special made Welding Positioner reflects on comprehensive professional technical strength of supplier company.

 

2. Technical Parameters of Wuxi JACK Special Made Pipe Rotating Welding Positioner:

 Applicable Pipe Diameter Range  60 ~ 800 mm for PR24
 80 ~ 1200 mm for PR40
 Welding Turning Roll
 Revolve Speed
 0.09 ~ 0.9 rpm
 Welding Turning Roll Revolve   0° ~ 360°
 Welding Turning Roll Tilting  -45° ~ +45°
 Top Turning Roll Downward Stroke  510 mm

Working Principle of Wuxi JACK L type Lifting Weld Positioner

Here we take our LBS30 model Elevating L type Welding Positioner as an example, a model of widely applied positioning purpose welding equipment at Vehicle/ Construction Machinery industries, which has 3 ton loading capacity Turning Welding Worktable, to explain how does this welding equipment work:

1. Structure and Operating Way of Elevating L Structure Welding Positioner:

1) To get the most desirable welding position of long length large workpiece, there are three degrees of freedom in a set of LBS model welding equipment. Shown as below:
2) Design sketch of Wuxi JACK LBS30 Model Large L type Lifting Weld Positioner:

2. 0°~ 360° Infinite Revolve of Turning Welding Worktable:

Photo 1:
1) Welding Operation: In this L structured welding positioning equipment, Turning Welding Worktable revolve leads workpiece into revolve of welding velocity, and being welded at the same time;
2) Workpiece revolve orientation is along slew bearing of Turning Welding Worktable;
3) Revolve Linear Speed: So, this revolve linear speed, which is also welding speed, is controlled with A.C. inverter (VFD: Variable frequency drive);

4) Drive Way of Turning Welding Worktable and Workpiece Revolve:

a) In conventional two degree of freedom Welding Positioner, revolve is driven with conventional A.C. motor reducer;
b) In servo drive models, revolve is driven with servo motor reducer;
5) Workpiece Secure: Workpieces are fixed into T slots rows on top surface of Turning Welding Worktable.

 

3. 0°~ 360° Turning Welding Worktable Rotation:

Photo 2:
1) Role: Manage on orientation of workpiece to the best position;
2) Rotation orientation is along slew bearing of L arm;
3) Rotation Linear Speed: Rotating speed is constant, unless customer has special requirement;

4) Drive Way of Turning Welding Worktable and Workpiece Rotation:

a) In conventional models, rotation and tilt is driven with braking type A.C. motor reducer;
b) In servo drive models, rotation and tilt is driven with servo motor reducer;
 

4. Elevation of L Arm and Turning Welding Worktable:

Photo 3:
1) Role: Accommodating on long length of working parts;
2) Drive Way: In Wuxi JACK delivered Elevating L type Welding Positioner, lifting and lowering down of Turning Welding Worktable and workpiece are driven with hydraulic system oil cylinders. This can fully promise on workpiece elevation in the best degree of security and reliable work;
3) Lifting Stroke of L arm depends on workpiece size. For LBS30 model, elevating stroke is 1500mm.

Photo 4:
Stability Erection: To fully keep balance and stable operation of the entire set of L type Lifting Weld Positioner, which has fairly heavy deadweight and that of workpiece:
1. There is counterweight being installed inside lower half of mechanical body of this L structured welding equipment;
2. There are 2 pieces of large size long feet at the bottom of the Welding Positioner, which are secured firmly into workshop floor. These greatly increases on contact area between the welding equipment and workshop floor.

Extensive Application of Welding Positioner

1. Applied Industries: The core task of positioning welding equipment is to fabricate on structure members of all sizes/ structures and weight, which sees the most widely application in: Construction Machinery/ Engineering Machinery/ Vehicle Industry, and Automobile Industry/ Boiler/ Pressure Vessel/ Petrochemical/ Electric Machinery;

2. Advantages of Turning Welding Worktable:

1) Promise The Best and Consistent Welding Quality: By rotating/ tilting/ elevation of workpieces, welding seam and position of workpieces can be adjusted to optimal orientation, guaranteeing on persistent and controllable superior welding performance;
2) Ideal Ergonomics Condition: Operator and welding equipment can carry out welding operation on structural workpieces, in the most comfortable and user friendly condition;
3) Top Level Productivity: By adjusting workpieces to the best orientation, welding efficiency at customer site can be raised to the highest level;
3. Related Welding Equipment:
In practical use, Welding Positioner often works with other welding equipment:
1) Welding Rotator (Welding Turning Roller Bed);
2) Welding Manipulator (Welding Column and Boom);
3) Welding Robot;
4) Special Purpose Welding Equipment;
These welding equipment can be composed into various tailor made Welding Center;
4. Equipment of Similar Functions: Steel Structure workpieces Overturning Equipment of various designs/ structures and loading capacities, which also have functions of flipping, raising workpiece under the drive of motor reducer/ Hydraulic oil cylinders.

 

Servo Drive Welding Positioner Welding Turntable
01

Servo Drive Welding Positioner Rotary Welding Table
02

Servo Drive Turning Welding Worktable
03

Wuxi JACK Conventional Welding Positioner, L type Lifting Weld Positioner, Head and Tail Weld Positioner

There is always one fitting for you!
HB12 Model Conventional Two Motion Axis of 1.2 Ton Loading Capacity
HB20 Model Two Work Axis Welding Positioner of 2 Ton Loading Capacity
HB06 Model Two Degree of Freedom Turning Welding Worktable of 600kg Loading Tonnage
Electric Control Board of Welding Positioning Equipment
LBS10 Model Three Working Axis Revolve, Rotate, Elevation L type Lifting Weld Positioner of 1 Ton Loading Tonnage
HBS10 Model Four Working Axis Revolve, Rotate, Elevation, Move Double Columns Head and Tail Weld Positioner of 10 Ton Loading Capacity
HBS3 Model Two Working Axis Revolve, Move Double Columns Head and Tail Weld Positioner of 3 Ton Loading Capacity
Servo Motor Drive Single Motion Axis Turning Welding Worktable of 3 Ton Loading Capacity
L type Lifting Weld Positioner of 1 and 2 Ton Loading Capacity:

Wuxi JACK Other Superior and Cost Effective Welding Equipment and Steel Structure Machinery

HGZ80 Model Self-Adjusting Welding Rotator of 80 Ton Loading Tonnage
HGZ20 Model Motor Drive Moving Self-Adjusting Welding Turning Roller Bed of 80 Ton Loading Capacity
HGK2 Model Special Made Moving Leadscrew Adjusting Welding Rotator of 2 Ton Loading Tonnage
HLK100 Model Bolt Adjusting Welding Turning Roller Bed of 100 Ton Loading Tonnage
CNC-CG5000 Model CNC Triple Flame Oxygen Fuel Cutting Machine
SXBJ-12 Model Large Edge Milling Machine
CNC-DX1540 Model CNC Beam End Face Milling Machine Milling and Facing Center
2 sets of ZHJ15 Model 3 in 1 Welded H Beam Fabrication Machine (Assembly, Welding Straightening)
LHG15 Model Gantry Pipe Circumferential Welding Machine
LHZ4055 Model Large Welding Manipulator Column and Boom Welding Equipment
CNC-CP7-3000/12 Model Large CNC Pipe Cutting Machine
HB1500 Model Automatic H Beam Welding Production Line

Other series of Products We Own besides Welding Positioner

1. Application of MP20 Plate Butt Joint Welding Machine:
2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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A. The Advanced Function of Assistant Loading System for Daily Operation of SXBJ-16 Large Size Plate Edge Milling Machine:
B. Structure and Working Principle of Automatic Hydraulic Drive Assistant Loading Brackets in Large Size Plate Edge Milling Equipment:
C. Usage of SXBJ-16 Large Size Plate Edge Milling Machine:
D. Technical Parameters of SXBJ-16 Large Size Plate Edge Milling Machine:
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1. What can ASM63 Angle Steel Straightening Machine do for Customer?
2. Why You need Angle Straightening Machine?
3. The Good Points of ASM series Angle Steel Straightening Machine:
4. Technical View on ASM63 Angle Steel Straightening Machine:
5. Technical Parameters of ASM63 Angle Steel Straightening Machine:
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A. Uniqueness of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
B. The Challenge on Developing Mature 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
C. The 7 Axis of CNC in Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
D. User Friendly Design in Wuxi JACK Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
E. Technical Parameters of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
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1. The Definition and Characteristic of HB series Universal Welding Positioner:
2. Technical Features of the HB series Universal Rotary Welding Positioner:
3. Technical Parameters of the HB series Single Welding Turning Table Welding Positioner:
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Welding Positioner Blogs

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WUXI JACK TECHNOLOGY CO., LTD
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