Manufacturing Line Use SXBJ-4 Double Head Metal Plate Edge Milling Machine

A. Application of SXBJ-4 Steel Plate Edge Milling Machine:

1. Where Used: The SXBJ-4 Double Heads Steel Plate End Beveling Machine of this product section is generally applied in various manufacturing line;

2. Design of SXBJ-4 Plate Edge Chamfering Machine:

Accordingly, design of this SXBJ-4 model machine also echoes demand from customer on this aspect:

1) For Production Line Size: 4000mm is the most popular valid horizontal stroke for equipment deployed in production line. For example, SXBJ-4 model machine for steel plate edge chamfering here, or CG4000 CNC Strip Plate Cutting Machine, etc.;

2) With the identical effective horizontal stroke for all manufacturing machines deployed in same product line, from XBJ series Steel Plate End Milling Machine to remaining equipment, the production line gains founder layout, and high efficiency material flow;

3) Arrangement of such models not only conforms to on site condition of production line workshop span, but also makes uniform size of WIP (Work in Process) among all stations of the manufacturing line, including this SXBJ-4 model machine for edge milling;

4) Customer: The SXBJ-4 Steel Plate Edge Milling Equipment in this product section is installed at beginning of working station of a Port Machinery Production Line, for a famous Chinese Port Machinery Company. Besides the SXBJ-4 model machine of edge milling, other main equipment includes RH3000 Edge Rounding Machine, Welding Machine, etc.;

3. Equipped with two sets of milling head, this SXBJ-4 model machine of edge milling has capability on machining welding grooves of bottom/ top/ straight/ slant bevels on edges of steel plates, according to design drawings of workpieces:

Types of welding grooves that can be machined from SXBJ-4 Steel Plate Edge Chamfering Machine: (Fig.1)

B. Technical Features of SXBJ-4 Steel Plate End Beveling Machine:

1. Milling head of the Edge Milling Equipment has full degree of freedom:

1) Milling Head Tilting: Shown in the attached 5^th and below photo, tilting angle of milling head, which equals to finished welding groove angle produced from the machine of edge milling, can be adjusted within designated range of 0°~80°:

The 0°~80° swing range milling head equipped with Wuxi JACK SXBJ-4 model Steel Plate End Milling Machine: (Fig.2)

2) Vertical Milling: Based on thickness of workpiece processed with the machine for edge milling job, vertical position of milling head can be changed up and down under motor drive;

3) Steel Plate Sending Forward: Feeding forward by hand for performing sheet metal end milling operation in the Edge Milling Equipment;

4) In this way, accurate position of facer blade for milling can be made, delivering high standard finished bevels of any angle and straight edge in the machine of edge milling;

5) The full degree of freedom milling head and its moving carriage in Wuxi JACK SXBJ-4 model Steel Plate End Beveling Machine: (Fig.3)

2. Milling Head Power: In Wuxi JACK produced machine for edge milling task, milling head has power of 7.5kW, compared with 5.5kW specification adopted by same traders, making sure much more high efficiency of the Steel Plate End Beveling Machine;

3. Overall dimension of the machine of edge milling operation mechanical bed is enlarged to match with high power the milling head accordingly;

4. Edge Milling Working Speed, Idle Speed, Milling Head Spindle Rotating Speed in SXBJ-4 Steel Plate Edge Chamfering Machine:

1) Working Speed: Speed on machining welding groove, which is working speed of this automatic machine for steel plate edge milling, is adjustable within the range of 150~ 1000 mm/min. controlled with A.C. inverter;

2) Idle High Speed: When the Steel Plate Edge Milling Equipment is not in working, the milling head travels in idle high speed of 4000 mm/min. to its target position of original point, waiting on next sequence operation starting point of the machine of edge milling;

3) Milling Head Spindle Rotating Speed in the Edge Milling Machine:

a) In milling head being equipped with Wuxi JACK produced machine of end milling, spindle of the milling head has 6 grades of revolution speed, adjusted by handwheel at its rear side;

b) The 7.5kW milling head and its 6 shifts spindle revolutionary speed change in Wuxi JACK Edge Milling Machine: (Fig.4)

c) Compared with the revolutionary speed adjusting way of “Uncovering encase of the spindle box and replacing gear couples” adopted by same trade, our speed control operation of the machine of edge milling is much more efficient and accurate;

5. Milling Head Lubrication in Steel Plate Edge Milling Equipment:

1) Milling head of the machine for steel plate edge milling is equipped with a lubricating pump;

2) This lubricating pump dribbles 10 droplets every minute during running period of the Steel Plate End Beveling Machine;

3) In this way, surface of its guideway is always protected with a layer of oil film;

4) Besides, due to small volume of oiling, workshop floor of the machine for steel plate edge chamfering operation can always be kept dry and clean.

C. Technical Parameters of SXBJ-4 Steel Plate Edge Milling Machine: