H Beam Assembly Welding Straightening Machine 80

Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Machine, 

the Perfect Solution of Cost Saving and High Quality 3 in 1 H Beam Machine for Customer!

Finished Workpieces of H Beam 3 in 1 Fabrication Machine

As breakthrough on Steel Structure production equipment, Wuxi JACK PHJ and ZHJ series 3 in 1 H Beam Assembly Welding Straightening Machine produces welding H Beam from carbon steel strip plates with single equipment, greatly improving financial ROI (Return on investment) for customers. This excellent quality 3 in 1 H Beam Machine produces both welding H Beam and T Beam in high efficiency:

Catch on Operating Status of Core Working Unit of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Machine:

Commissioning on assembly/ CO2 welding /straightening in unpainted machine
Lateral view on SAW (Submerged arc welding) on producing H Beam
From outlet side straightening unit view on T Beam fabrication
Straightening side view on H Beam fabrication in 3 in 1 H Beam Machine
Synonym: Because of its multi-function and “complicated” operating actions embedded, there are numerous same names with this 3 in 1 H Beam Assembly Welding Straightening Machine:
1) H Beam 3 in 1 Fabrication Machine;
2) Integral Function H Beam Welding Machine;
3) 3 in 1 H Beam Welding Machine

Complete Line of Wuxi JACK Assembly Welding Straightening 3 in 1 H Beam Machine

Wuxi JACK Strong Points: Our 3 in 1 H Beam Assembly Welding Straightening Machine produces standard and special sizes welding H Beam and T Beam for customers: (Fig.1)
3 in1 H Beam Assembly Welding Straightening Machine C
1) PHJ models: Producing both symmetric and non-symmetric cross section H Beams and T Beams;
2) ZHJ models: Producing symmetric cross section H Beams and T Beams;
3) Tapered H Beam (Web height changes in slant line along the entire length of H Beam) can be produced;
4) 6 standard models of PHJ15/ 18/ 20 and ZHJ15/ 18/ 20, and special made models (Like ZHJ5010) H Beam 3 in 1 Fabrication Machine, to produce various specifications and types of H Beam and T Beam
PHJ15
PHJ20
PHJ18
PHJ15
ZHJ18
ZHJ15
ZHJ20
ZHJ5010

Wuxi JACK Batch Production on 3 in 1 H Beam Assembly Welding Straightening Machine

As the most customer recognized Chinese supplier on H Beam 3 in 1 Fabrication Machine, Wuxi JACK ranks top in steel structure market share, and produces this popular 3 in 1 H Beam Machine with batch production, benefitting from large orders. This helps us capable of manufacturing the machine with reasonable cost, short lead time and high quality:
5 sets of PHJ15
3 sets of ZHJ18
5 sets of PHJ15
4 sets of PHJ18

Main Technical Parameters of Wuxi JACK H Beam 3 in 1 Fabrication Machine

PHJ Series ZHJ Series                    Special Design  
 Models: PHJ15/ PHJ18/ PHJ20   Models: ZHJ15/ ZHJ18/ ZHJ20  Model Example: ZHJ5010   
 Max. H Beam Web Height: 1500/ 1800/ 2000 mm   Max. H Beam Web Height: 1000 mm  
 H Beam Flange Width: 200 ~ 800 mm   H Beam Flange Width: 150 ~ 750 mm  H Beam Flange Width: 80 ~ 500 mm  
 H Beam Web Thickness: 5 ~ 30 mm  H Beam Web Thickness: 6 ~ 32 mm  H Beam Web Thickness: 6 ~ 16 mm  
 H Beam Flange Thickness: 6 ~ 40 mm    H Beam Flange Thickness: 6 ~ 20 mm  
 H Beam Max. Length:  15m (Can be special Made)  
 Assembly Mode: One side automatic  Assembly Mode: Both sides automatic  
 Welding Mode: SAW, single arc, 0° flat position   Welding Mode: GMAW, 0° flat position  
 Welding Wire: Φ2.5 ~ Φ4.0 mm solid wire  Welding Wire: Φ1.6 mm cored wire  
 Welding Flux: SJ101  No welding flux  
 Assembly/ Welding/ Straighening unified speed:   200 ~ 1200 mm/ min.  
 H Beam Cross Section: Symmetric and non- Symmetric  H Beam Cross Section: Symmetric only  

Running Videos of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Machine

Related Video Pages: There are 4 topic pages specially demonstrating on working/ operating/ commissioning videos of Wuxi JACK assembly welding straightening 3 in 1 H Beam Machine:
1. Wuxi JACK H Beam 3 in 1 Fabrication Machine Working videos;
2. Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Machine Running videos;
3. Wuxi JACK Integral Function H Beam Welding Machine Operating videos;
4. Wuxi JACK 3 in 1 H Beam Welding Machine Videos

Technical Strong Points of Wuxi JACK H Beam 3 in 1 Fabrication Machine

As the leading supplier on producing advanced technique 3 in 1 H Beam Machine, Wuxi JACK product has all around competitive edges, covering the 3 key function units of assembly/ welding/ straightening, involving the entire value chain of the machine: Design/ incoming material control/ internal production / technical knowhow, and practical skills...

The Typical and Valuable Technical Strong Points of Wuxi JACK H Beam 3 in 1 Fabrication Machine:

1) Assembly: 2 stages and high precision H Beam fitting up, driven with heavy force hydraulic oil cylinders;
2) Welding: All direction precise control on welding torch position mechanism, guaranteeing on optimum welding quality;
3) Straightening: Unique design of oil cylinder downward acting, promising reliable 40mm H Beam flange thickness straightening. This is exclusive Wuxi JACK 3 in 1 H Beam Machine capability in the industry;
4) Business Benefit for Customers: Lean production on Order to Delivery value chain of producing H Beam 3 in 1 Fabrication Machine, reaching the goal of superior quality and cost effectiveness of the machine

 

High Precision H Beam Assembly with Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Machine:

1. H Beam Assembly Precision Tolerance: T Beam / H Beam fit up from Wuxi JACK 3 in 1 H Beam Machine can be controlled within tolerance of ±1mm, reflecting on flange and web fitting up accuracy. This is unique performance of Wuxi JACK equipment, compared with other suppliers produced machines in the industry;

2. So, How to Attain Such High Precision Assembly in Wuxi JACK 3 in 1 H Beam Machine?

1) Eccentric Fitting Up Rollers: Shown in the above 1st photo, in Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Machine, the alignment rollers in assembly unit are of eccentric type. This gives the 3 in 1 H Beam Machine capability of inching adjustment for final high precision control, on the basis of 2 stages assembling implemented in the machine. The “Working video” segment of this page presents on eccentric rollers validation during general assembly on the 3 in 1 H Beam Machine at Wuxi JACK workshop;
2) Solid and Reliable Fitting Up Clamp on H Beam Flange: Shown in the above 2nd photo, Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Machine adopts structure of downward rectangular beam, which firmly pushes a roller onto web of H Beam. This downward beam is driven with oil cylinder, and guided with 4 piece of heavy duty rectangular precise guiderails, on internal surface of machine U frame. Compared with other suppliers: Such design has obviously higher manufacturing cost than 3 in 1 H Beam Machine of other suppliers: The downward beam moving down is guided with 4 pieces of rolling rollers: The downward rollers have negative effect of feeble movement, and unstable performance. It will greatly harm on H Beam assembly performance;
3) 2 Types of H Beam Cross Section: In Wuxi JACK 3 in 1 H Beam Machine, customers can get the highest degree of assembling precision for both symmetric and asymmetric T Beam H Beam production. This greatly widens applicable scope of Wuxi JACK 3 in 1 H Beam Machine;
4) Wuxi JACK PHJ and ZHJ models different tasks: For producing symmetric cross section workpiece, the ZHJ series H Beam 3 in 1 Fabrication Machine is the best choice; For making both asymmetric and symmetric workpieces, the PHJ series machines are more proper;
5) Under Friendly Operation: Shown in the above 3rd photo on operating panel, customers of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Machine can switch between automatic and manual modes, for conveniently and accurately assembling on H Beams.

Development Background on Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Machine

1. Application of the 3 in 1 H Beam Machine:

1) For manufacturing light to medium duty welding T / I / H Beam, replaces the traditional H Beam Production Line, bringing great financial benefits for customers of Steel Structure Industry;
2) Scope of light to medium duty T / I / H Beam: One pass welding is sufficient on fabricating H Beam workpieces: The finished welding seam on fabricated H Beam has 6 ~ 12mm toe size;
3) Sketch on welding H Beam to be produced from H Beam 3 in 1 Fabrication Machine: (Fig.1)
Fig1 H Beam 3 in 1 Fabrication Machine
4) Producing welding H Beam from Wuxi JACK ZHJ15 model 3 in 1 H Beam Assembly Welding Straightening Machine: (Fig.2)
Fig2 H Beam 3 in 1 Fabrication Machine 37
5) Welding T Beam produced from Wuxi JACK PHJ15 model H Beam 3 in 1 Fabrication Machine: (Fig.3)
Fig3 3 in 1 H Beam Assembly Welding Straightening Machine 21
 

2. Business Value of 3 in 1 H Beam Assembly Welding Straightening Machine:

1) 3 Main Functions in the Machine: Name of the 3 in 1 H Beam Machine refers to the three main functions embedded in sequence in the equipment, and how does the machine produce high quality finished welding H Beam/ T Beam;
2) Development Background and Great Value for Customers: This 3 in 1 H Beam Machine was initiated from around the year 2005, for consolidating on process technology of producing welding H Beam and T Beam, lowering down manufacturing cost, so as to greatly reduce machine purchase budget, and daily running variable cost for producing H Beam and T Beam. All these benefits are very valuable for customers;
3) From Concept Design to Real Use: Several years at its early stages, this 3 in 1 H Beam Machine was only for exhibition use; The breakthrough on the H Beam Assembly Welding Straightening Machine was kicked off by Wuxi JACK in 2009: We successfully manufactured the first set of H Beam 3 in 1 Fabrication Machine with genuine practical use, and put it to market. Ever since, this new generation automatic 3 in 1 H Beam Machine witnessed rapid growth, and warmly welcomed by customers around the globe;
4) For quick view on advantages of this our featured product, please visit topic page of “Quick Understanding on Wuxi JACK H Beam 3 in 1 Fabrication Machine”.

Producing Welding T Beam and H Beam with H Beam 3 in 1 Fabrication Machine

1 3 in 1 H Beam Assembly Welding Straightening Machine 108
2 H Beam 3 in 1 Fabrication Machine 114- IMG_6908
3 3 in 1 H Beam Assembly Welding Straightening Machine 174 IMG_1582
4 3 in 1 H Beam Machine 39
5 3 in 1 H Beam Assembly Welding Straightening Machine 161
6 H Beam 3 in 1 Fabrication Machine 21
7 H Beam 3 in 1 Fabrication Machine 3

Major Operating Steps in H Beam 3 in 1 Fabrication Machine

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The lefthand scrolling photos: Critical points in production process of steel strip plates to finished welding T Beam and H Beam with 3 in 1 H Beam Machine

 

1. Raw Material Loading: 2 pieces of long narrow steel strips (As web and flange of H Beam) are loaded onto input conveyor of the machine;
2. T Beam Fabrication: The loaded flange and web are fit up/ clamped/ welded/ straightened into T Beam, and sent out of the machine by way of output conveyor;

3. The 2nd Time Workpiece Loaded onto 3 in 1 H Beam Machine:

1) The 2nd piece of flange is put onto input conveyor of machine;
2) The fabricated T Beam is flipped 180° top and bottom, and loaded onto input conveyor of the machine. The edge of T Beam web coincides with middle line of the 2nd piece of flange;
3) In this way, H Beam comes into structure, and got strengthened with hydraulic manipulators deployed on input conveyor;

4. Fabricated into Finished H Beam in H Beam 3 in 1 Fabrication Machine:

1) In this way, the H Beam is assembled, welded, and straightened into finished effect;
2) Summing up, workpieces pass through the machine in 3 steps of: Fitting up (Assembly)/ welding/ straightening in a row. This is meaning of the machine name “3 in 1 H Beam Assembly Welding Straightening Machine” get from.

 

Classification on Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Machine

Based on sizes and cross section outlines of finished H Beam, Wuxi JACK 3 in 1 H Beam Machine can be divided into 3 broad groups of:
1. PHJ series: For fabricating on welding T Beam and H Beam, with flange thickness in the range of 6 ~ 40mm, and cross section in symmetric and or asymmetric shape;
2. ZHJ series: For fabricating on welding T Beam and H Beam, with flange thickness also in the range of 6~40mm, but with cross section of symmetric shape only;
3. Light duty ZHJ series: For fabricating on small size and small thickness welding T Beam and H Beam, flange thickness in the range of 6 ~ 20mm.

1. PHJ Series H Beam 3 in 1 Fabrication Machine:

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1) Summary: Illustration on cross section of H Beam available from PHJ models: Both symmetric, and asymmetric: (Fig.1)

0 H Beam Fabrication Machine
 

2) Welding Technique Adopted:
a) Automatic control large current SAW (Submerged arc welding) in flat position;
b) Welding consumables: Φ2.5mm ~ Φ4mm solid wire and welding flux;

3) Assembly Technology in PHJ Models 3 in 1 H Beam Machine:

This is the main difference between PHJ and ZHJ series machines: In PHJ models, fitting up on flanges with web is in semi-automatic mode: One side of H Beam is driven with oil cylinders, and the other side is pushed manually by means of turning handwheel;
4) Standard Models: Based on web height of finished H Beam, the PHJ series has three standard models of PHJ15/ PHJ18/ PHJ20, for delivering welding T Beam and H Beam with web height of 1500mm/ 1800mm/ 2000mm respectively.

 

Technical Parameters of PHJ Series 3 in 1 H Beam Assembly Welding Straightening Machine:

3 H Beam 3 in 1 Fabrication Machine

2. ZHJ Series H Beam 3 in 1 Fabrication Machine:

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1) Finished Workpieces: ZHJ series is the later product following PHJ series. It is specifically focused on fabricating symmetric cross section T Beam/ H Beam. This kind of H Beam has majority use in steel structure field;

2) Welding Technique in ZHJ Models 3 in 1 H Beam Machine:

a) ZHJ series also adopts with flat position SAW (Submerged arc Welding), with one time pass of welding on H Beam;
b) So, finished welding seam is smaller than that of H Beam produced from H Beam Gantry Welding Machine, which has multiple passes of 45° fillet SAW Welding;
3) Assembly Technique: Fitting up flanges with web is fully automatic and more fast speed: Both sides of H Beam are in phase hydraulic drive and leadscrew transmission;
4) Standard Models: It has also three standard models of ZHJ15/ ZHJ18/ ZHJ20.

 

Technical Parameters of ZHJ Models 3 in 1 H Beam Assembly Welding Straightening Machine:

2 3 in 1 H Beam Assembly Welding Straightening Machine

3. Light Duty Assembly Welding Straightening 3 in 1 H Beam Machine:

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1) When Need Light duty Models Machine: Below hand making sketch gives example on small H Beam to be produced from light duty machine: Its flange and web thickness is half of H Beams delivered from PHJ and ZHJ series, around 15mm to 20mm: (Fig.2)

Fig Light duty Integral Function H Beam Welding Machine

2) Welding Technique in Light duty 3 in 1 H Beam Machine:

This is main difference between light duty and PHJ/ ZHJ models machines: The light duty models adopt with CO2 Gas Shielded GMAW welding, instead of large welding current SAW;

3) Assembly Technique in Light duty Models 3 in 1 H Beam Machine:

This function unit works in the exact same manner as ZHJ series equipment: Both sides of H Beam is assembled from automatic control in phase running of alignment rollers;
4) Common Seen Models of Light Duty Machines: In strict sense, light duty 3 in 1 H Beam Machine is special made product based on customer demand. Up to now, one of the frequently selected models is ZHJ5010.

 

Technical Parameters of Light Duty 3 in 1 H Beam Assembly Welding Straightening Machine:

3 H Beam 3 in 1 Fabrication Machine

Application and Related Equipment of H Beam 3 in 1 Fabrication Machine

1. Machines and Equipment in I H Beam Production Line:
1) H Beam Assembly and Tack Welding Machine;
2) H Beam SAW Welding Machine;
3) H Beam Straightening Machine;
4) H Beam 60°/ 90°/ 180° Overturning Equipment;
2. Assistant Machines for H Beam Production:
1) Edge Milling Machine --- For making welding groove on edges of plate;
2) H Beam End Face Milling Machine

3 in 1 H Beam Assembly Welding Straightening Machine
01

H Beam 3 in 1 Fabrication Machine
02

H Beam 3 in 1 Fabrication Machine
03

YF1880 H Beam 180° Overturning Equipment
HB1500 automatic H Beam Production Line
Z15 H Beam Assembly and Tack Welding Machine
LHC H Beam SAW Welding Machine
HYJ800 motor drive H Beam Straightening Machine
CNC-DX3535 Steel BOX H Beam CNC End Face Milling Machine
XBJ-9 Edge Milling Machine
HGZ5 Self-Adjusting Welding Turning Roll

FAQ on Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Machine

  • Q What is market distribution on PHJ and ZHJ series H Beam Assembly Weld Straighten Integral Machine?

    A Based on Wuxi JACK years of tracing and statistics, majority of Chinese customers select ZHJ series H Beam Fabrication Machine, which focuses on fabricating welding H Beam with equal length flange extension; While PHJ series H Beam Assembly Weld Straighten Integral Machine sees more application in Overseas market, which has ability of producing both equal and different flange extension of welding H Beam.

  • Q What is Business Application Current Status and Prospect of 3 in 1 H Beam Fabrication Machine?

    A Benefitting from its huge benefit and profit for customers, H Beam Fabrication Machine has gradually taken mainstream position in Steel Structure industry. Especially for making light to medium duty welding T Beam and H Beam, H Beam Assembly Weld Straighten Integral Machine fully takes position of H Beam Production Line.

  • Q What are technical advantages of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine for customers?

    A
    1. Assembly: Unique structure heavy duty pressing rollers, compared with unstable rolling rollers from other suppliers;
    2. Welding: Precise 3D positioning control on welding position, compared with manual adjusting from other suppliers;
    3. Straightening: 2 times straightening capacity: 40mm flange thickness, compared with 20mm only from other suppliers.

  • Q How many series of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine for customers choice?

    A
    1. PHJ series, for producing conventional size T/ H Beam with cross section of both equal and unequal length;
    2. ZHJ series, focusing on producing conventional size T/ H Beam with cross section of equal length;
    3. Light duty: For producing small size, usually half thickness and height of conventional size T/ H Beam.

  • Q How can Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine get integrated functions of original 3 types of different equipment?

    A
    1. One set of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine combines function cells of 3 core H Beam production machines: Assembly, Welding, and Straightening;
    2. This is realized by integrating 3 function units into central zone of the machine in sequence, and removes tack welding unit of H Beam Assembly Machine.

Other series of Wuxi JACK Products besides H Beam 3 in 1 Fabrication Machine

1. Application of MP20 Plate Butt Joint Welding Machine:
2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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A. The Advanced Function of Assistant Loading System for Daily Operation of SXBJ-16 Large Size Plate Edge Milling Machine:
B. Structure and Working Principle of Automatic Hydraulic Drive Assistant Loading Brackets in Large Size Plate Edge Milling Equipment:
C. Usage of SXBJ-16 Large Size Plate Edge Milling Machine:
D. Technical Parameters of SXBJ-16 Large Size Plate Edge Milling Machine:
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1. What can ASM63 Angle Steel Straightening Machine do for Customer?
2. Why You need Angle Straightening Machine?
3. The Good Points of ASM series Angle Steel Straightening Machine:
4. Technical View on ASM63 Angle Steel Straightening Machine:
5. Technical Parameters of ASM63 Angle Steel Straightening Machine:
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A. Uniqueness of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
B. The Challenge on Developing Mature 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
C. The 7 Axis of CNC in Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
D. User Friendly Design in Wuxi JACK Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
E. Technical Parameters of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
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1. The Definition and Characteristic of HB series Universal Welding Positioner:
2. Technical Features of the HB series Universal Rotary Welding Positioner:
3. Technical Parameters of the HB series Single Welding Turning Table Welding Positioner:
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3 in 1 H Beam Assembly Welding Straightening Machine Blogs

  • The Market Boom on Light-duty H Beam Fabrication Machine
    Comparison between standard size and ultralight H Beam from 3 in 1 H Beam Fabrication Machine; The Application of Light duty and Ultralight duty H Beam, and its Integral Function 3 in 1 H Beam Welding Machine; Wuxi JACK’s Action on Upgrade of Automatic 3 in 1 H Beam Production Machine Read More
  • Why is H Beam Assembly Weld Straightening Integral machine so popular in market?
    Powerful capabilities and financial advantages of Wuxi JACK 3 in 1 H Beam Fabrication Read More
  • H beam assembly weld straighten integral machine application advantages in steel structure production
    Strong Production Capacity of 3 in 1 H Beam Assembly Weld Straighten Integral Machine; Saving Cost Benefitting from Integral Function 3 in 1 H Beam Welding Machine; Strong Capability of 3 in 1 I Beam Fabrication Machine; Working Style and Operation on 3 in 1 Vertical H Beam Welding Machine; Summary and Wuxi JACK Leading Edges on 3 in 1 H Beam Fabrication Machine Read More
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WUXI JACK TECHNOLOGY CO., LTD
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