Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine
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Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine

A. The Advanced Function of Assistant Loading System for Daily Operation of SXBJ-16 Large Size Plate Edge Milling Machine:
B. Structure and Working Principle of Automatic Hydraulic Drive Assistant Loading Brackets in Large Size Plate Edge Milling Equipment:
C. Usage of SXBJ-16 Large Size Plate Edge Milling Machine:
D. Technical Parameters of SXBJ-16 Large Size Plate Edge Milling Machine:
Availability:
Quantity:

A. The Advanced Function of Assistant Loading System for Daily Operation of SXBJ-16 Large Size Plate Edge Milling Machine:

1. The attached first photo of this product section reveals advanced unit equipped in the SXBJ-16 Large Size Plate Edge Milling Equipment: A group of automatic running hydraulic drive workpiece (Steel Plate) loading system;

2. This is pride of Wuxi JACK delivered XBJ and SXBJ series Advanced Function Large Size Plate End Milling Machine, that such assistant loading system is unique configuration of Wuxi JACK product machines;

3. The advanced function hydraulic drive steel plate handling brackets equipped in Wuxi JACK machine for edge chamfering: (Fig.1)

Fig1 Advanced Function Edge Milling Machine 120

4. Challenge on Loading Large Heavy Steel Plates into Large Edge Milling Machine:

1) Length of the steel plate is 16,000mm, width is 3,000mm, and thickness can be up to 100mm;

2) The specific weight of steel plate is 7.85 ton per cubic meter;

3) So, volume of the largest workpiece steel plate is: 3,000mm (Width) x 16,000mm (Length) x 100mm (Thickness) = 4.8 cubic meter;

4) Correspondingly, weight of the biggest steel plate for the SXBJ-16 large model Edge Milling Machine is: 4.8 cubic meter x 7.85 ton per cubic meter equals to: 38 Ton;

5) Traditional Material Handing Practice in Operation of Large Size Plate Edge Milling Machine:

a) Conceivably, without this automatic hydraulic drive assistant loading system, the 38 Ton workpiece steel plate can only be pushed into the SXBJ-16 large size machine before formal edge milling operation, and pulled out of the machine at the completion of operation manually by hands of operators;

b) It is really hard, time consuming, and dangerous for operators of the SXBJ-16 and other models large size machine for plate edge milling;

6) Now, with this Wuxi JACK exclusively owned automatic assistant loading system equipped, the non-value added raw material handling job in large models machines can be completed with easy job in reliable way. This is significance and blessing for operators of XBJ and SXBJ series Double Heads Long Stroke Large Size Plate Edge Chamfering Machine.



B. Structure and Working Principle of Automatic Hydraulic Drive Assistant Loading Brackets in Large Size Plate Edge Milling Equipment:

1. Overall Structure of SXBJ-16 Large Size Plate End Milling Machine:


1) Below photo demonstrates on assembly period on hydraulic assistant loading brackets, during installation of SXBJ-16 at Wuxi JACK facility: (Fig.2)

Fig2 Double Heads Edge Milling Machine 202

2) As can be seen from the above photo, there are several sets of floor standing type brackets installed at the front side of machine worktable;

3) The quantity of these steel plate loading brackets is determined based on the max. effective edge milling stroke of the machine;

4) The interval between any 2 sets of hydraulic push and pull bracket is 5,000mm. But not the STOPs. If necessary, quantity of STOPs can be increased for small workpieces in the SXBJ-16 model machine;

5) As to the hydraulic drive push and pull brackets, based on our experience and feedback from customers, for metal plate of 1500~1800mm length to be processed in the large size machine for plate edge milling, it can be pushed on single set of sheet push and pull bracket;

2. Working Principle and Operation of Automatic Assistant Loading System in SXBJ-16 and Remaining Models of Large Size Plate Beveling Machine:

1) Below photo reflects on the assembled, validated and painted hydraulic drive assistant loading brackets for Wuxi JACK large size model machine: (Fig.3)

Fig3 Advanced Function Edge Milling Machine 208

2) As can be seen from the above photo, there is an array of rolling rollers installed on the top surface of brackets, which, during its revolving under the drive of hydraulic oil cylinders, will send the workpiece steel plate forward under the effect of rolling friction force, until the steel plate arrives at SXBJ-16 machine work table.



C. Usage of SXBJ-16 Large Size Plate Edge Milling Machine:

1. Output: This machine can fulfil sheet metal edge milling operation with length up to 16,000mm in the form of welding chamfers shown as below: (Fig.4)

Fig4 Edge Milling Machine

2. With 2 sets of milling units assembled onto SXBJ-16 large model machine, it can complete on sheet metal edge milling operation on single piece of large size metal plate, or on two pieces of smaller size metal plates with different types of bevels at the same time;

3. The finished X chamfer groove on edge of steel plate from Wuxi JACK SXBJ-16 large size machine for plate edge milling : (Fig.5)

Fig5 Edge Milling Machine 102

4. This makes sure the metal plate edge chamfering operation can be attained in XBJ and SXBJ series Edge Milling Machine in more all purpose style, flexible and high efficiency.



D. Technical Parameters of SXBJ-16 Large Size Plate Edge Milling Machine:

Model

Technical Parameter

SXBJ-16 Double Heads

Large Size Plate Edge Milling Machine

Max. Plate Edge Beveling Length and Width

16,000mm Length and 3000mm Width

Plate Thickness Range for Sheet Metal Edge Chamfering

6∼100 mm

Power and rpm of Milling Head

7.5 kW, 1440 rpm

Spindle rpm of Edge Milling Head

75 ~ 420 r/min., 6 grades adjusted by turning speed lever

Hydraulic Power Motor

5.5 kW

Milling Head Quantity

2 sets

Milling Angle of Top Milling unit

0° to +80°

Milling Angle of Down Milling unit

-45° to 0°

Edge Milling Working Speed

130∼1000 mm/min. (VFD, Inverter Control)

Idle High Speed of Milling Head Carriage

4000 mm/min.

Applicable Diameter of Facer Plate

D=Ø125 ~ Ø320mm   (Ø200mm For delivery)

Quantity of Hydraulic Jacks

27 pieces

Hydraulic Rated Pressure

5.5 MPa

Hydraulic Working Pressure

3.5 MPa

Hydraulic System Flowrate

47 L/min.

Worktable Width

550 mm



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WUXI JACK TECHNOLOGY CO., LTD
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