1 Steel Structure I BOX H Beam Face End Milling Machine 130

Technical Superiorities of Wuxi JACK Steel Structure BOX H Beam Face End Milling Machine

A. Subject of this Page on Wuxi JACK Conventional and CNC Type End Face Milling Machine on Steel Structure BOX I H Beam:

1. This page is originated from introduction slides on DX series:
1) Conventional A.C. inverter and relay control BOX H Beam Face End Milling Machine,
2) CNC Type End Face Milling Machine on pipe and special structure steel workpieces,
3) CNC Face End Milling Center on complicated structure Beams,
Aims on helping customers have a quick impression on leading edge technical superiorities of this Wuxi JACK superior product;

2. Usage of DX Series A.C. Inverter Control and CNC Type End Face Milling Machine:

1) DX/ CNC-DX series machine is for carrying out end face polish on various types of steel structure workpieces: H Beam/ BOX Beam/ Cross Beam/ Steel structure members, pipes, irregular cross section parts, etc.;
2) Regular 90° angle cross section workpieces: H Beam/ Cross Beam/ BOX Beams, end face milled from different models of Wuxi JACK Face End Milling Machine: (Fig.1)

Fig1 Steel Structure BOX Cross I H Beam End Face Milling Machine 0

3) Round and special contour cross section workpieces: Pipe/ special structure steel part/ Large structure steel part, end face milled from different models of Wuxi JACK CNC Type End Face Milling Machine: (Fig.2)

Fig2 CNC Steel Structure BOX Cross I H Beam End Face Milling Machine 1

3. Related Pages on Steel Structure BOX I H Beam Face End Milling Machine:

For deep down exploration on technical details of Wuxi JACK DX series products, could you visit pages of:
1) General Guide: Steel Structure Face End Milling Machine;
2) Standard Models BOX I H Beam Face End Milling Machine;
3) Special Size Small and Large Steel Structure Face End Milling Machine;
4) Steel Structure BOX I H Beam CNC Type End Face Milling Machine;
5) Working Videos of Face End Milling Machine

B. Advantages of Wuxi JACK Steel Structure BOX I H Beam Face End Milling Machine:

Slides 1 and 2: Full Line of Steel Structure BOX I H Beam Face End Milling Machine Models for Customer Choice:

These 2 Slides paste pictures of some business cases of Wuxi JACK DX series Face End Milling Machine:

1) From the smallest model of DX0810 for end face milling on 800mm height and 1000mm width working parts, to the largest model of DX6080 for end face milling on 6000mm height and 8000mm width working parts;
2) Involving both conventional A.C. inverter and relay control and CNC Type End Face Milling Machine;
3) Individual machine, and integrated machine group of CNC Face End Milling Center

Wuxi JACK is the only Chinese company in industry and market, who has genuine capability of delivering superior quality standard and special design Face End Milling Machine, across models for customers selection.

1 Steel Structure BOX H Beam End Face Milling Machine

2 Steel Structure BOX H Beam End Face Milling Machine

Slides 3 and 4: High Power/ Performance/ User Friendly Operation of Milling Head, in Wuxi JACK Relay Control and CNC Type End Face Milling Machine:

1. Milling head is Central Function Unit in Steel Structure BOX I H Beam Face End Milling Machine:

Wuxi JACK selects top grade milling heads, produced from renowned first class professional suppliers in the industry:
1) Power of milling head in conventional models (DX08xx to DX35xx) is 7.5kW;
2) Power of milling head in Heavy duty models are 9.3kW/ 11kW;
3) Comparatively, many other competitors select 5kW or even 4kW milling head for their machine, which not only has inferior end face milling quality, but also much slower working speed;

2. Convenient Change on Milling Head Spindle Revolutionary in Wuxi JACK Steel Structure BOX I H Beam Face End Milling Machine:

1) As shown on left photo of slides 4, just turn the 2 pieces of speed levers on face cover of milling head, based on data of indication plate. There is speed indication nameplate on facer cover of milling head;
2) Comparatively, for milling head of many other competitors’ machine, operator needs to take off facer cover of milling head, and replace speed gear --- It is time consuming, and not so precise adjusting;
3) Many competitors even have their milling head with solitary spindle revolutionary speed --- This brings difficulty con inconvenience to customers, when run the Face End Milling Machine to mill on H Beam and BOX Beam;
3. Slant End Face Milling: As shown in right photo of slides 4, the 3^rd proficient feature of Wuxi JACK milling head in Steel Structure Face End Milling Machine is, milling head can be turned within the range of 0°~45°. This is exclusive feature of Wuxi JACK produced machines. With this powerful feature, even slant end face of steel structure workpieces can have end face milling on Wuxi JACK machines.

3 Steel Structure BOX H Beam End Face Milling Machine

4 Steel Structure BOX H Beam End Face Milling Machine

Slides 5: Reliable/ Smooth/ Precise Guidance and Transmission of Milling Heads Movement for Milling Operation, in Wuxi JACK Steel Structure BOX I H Beam Face End Milling Machine:

1) As shown in the pages of this page slides, milling head is guided with heavy duty precise linear guiderail, and lubricated with automatic system, giving the best level and longest service of the milling head;
2) These heavy duty precise linear guiderails are assembled precisely on upright column and horizontal bed of conventional and CNC Type End Face Milling Machine, rendering the best degree of non-deformation and accuracy milling performance;
3) Comparatively, many competitors adopt ordinary low cost low accuracy guiderail, and have the guiderails welded onto mechanical frame instead of assembly way--- Although this has low manufacturing cost of machine, it seriously deteriorates on precision of end face milling effect.

5 Steel Structure BOX H Beam End Face Milling Machine

Slides 6: Durable, High Strength and Precise Assembled Mechanical Frame of Wuxi JACK All Models Steel Structure BOX I H Beam Face End Milling Machine:

1) Important Role: Mechanical structure frame is the skeleton and operation base of entire set of the machine. It should be strong and tough, with high rigidity and precision;
2) Especially for the upright column in large size heavy duty Face End Milling Machine, which works on large workpiece: steel Structure BOX I H Beam: Suppose the mechanical frame does not have sufficient strength, then the entire set of machine can not deliver stable and reliable end face milling performance;
3) All the mechanical structures of Wuxi JACK conventional and CNC Type End Face Milling Machine, have overall dimension of carefully calculated and validated, with sufficient margin on mechanical strength;
4) Then, the mechanical frames of machines are manufactured with process technology route of: Precisely machined; Strictly heat treated; And finally, accurately assembled.

6 Large Steel Structure BOX H Beam End Face Milling Machine

Slides 7: Ingenious Design Hydraulic Drive Workpiece Clamping Units in Wuxi JACK Relay Control and CNC Type End Face Milling Machine:

As shown in photos of this page slides, these clamping racks come in wide variety:

1) Importance: The design and manufacture of various diversified workpiece clamping system under hydraulic drive is the key technical issues, for small to medium sized (Dx08xx ~ DX30xx models) Steel Structure BOX I H Beam Face End Milling Machine;
2) Necessity: Without firm and reliable of workpiece clamping, the end face milling job can not be performed reliably and consistently, because workpiece apt to grow shaky. Especially under the condition of irregular shape workpiece, design on its clamping system is of vital importance for end face milling operation, and a technical difficulty;
3) Wuxi JACK Strength: On this aspect, Wuxi JACK has rich experience and abundant technical accumulation. For detail, please check blog:” Find the Most Applicative Workpiece Fixture in Steel Structure BOX I H Beam Face End Milling Machine”.

7 Steel Structure BOX H Beam End Face Milling Machine

Slides 8: Safe and User Friendly Operation in Wuxi JACK Steel Structure BOX I H Beam Face End Milling Machine:

1) Design of any automatic running machine should fully consider security and comfort of operator, especially on large heavy equipment such as Face End Milling Machine, which works on large and heavy workpieces: Steel structure BOX I H Beam: This will help making sure high quality and productivity output of end face milling operation;
2) In daily operation, there exists certain safety potential risk for running of BOX I H Beam Face End Milling Machine, especially large models (DX30xx and above): Squeeze of operator hand; Burnt with sparks from end face milling work; Difficulty of accessing on milling head... All of these potential points have been identified by Wuxi JACK engineers, and solved it ingeniously.

8 Steel Structure BOX H Beam End Face Milling Machine

Slides 9: Capability of Designing and Producing CNC Face End Milling Center

1) Significance: CNC Face End Milling Center is apex of professional company technical capability, on pushing into market sophisticated machine group of Steel Structure BOX I H Beam CNC Type End Face Milling Machine, in terms of design and manufacture process technology;
2) Wuxi JACK Position: Currently in industry, there are only 1 Chinese company who has real ability and experience on developing such high end product, it is Wuxi JACK;
3) This slides page shows the CNC Face End Milling Center exported to Belarus from Wuxi JACK in the year of 2014. It is composed of 2 sets of CNC-DX1540 model Steel Structure BOX I H Beam CNC Type End Face Milling Machine, as well as 5 sets of sophisticated hydraulic drive clamping groups, and 2 sets of special angle turning tables. For detail, please visit blog: “Application of CNC Face End Milling Center in Steel Structure Industry”.

9 Steel Structure BOX H Beam CNC End Face Milling Machine

Slides 10: Take the Lead on Developing Steel Structure BOX I H Beam CNC Type End Face Milling Machine:

1) Significance: CNC Type End Face Milling Machine is new generation product, which was pushed into market by Wuxi JACK at around the year 2015, for extending function of the machine to more diversified types of workpieces, such as round shape pipe/ irregular shape, etc.;
2) Function Limit of Conventional Models: Traditionally, inverter and relay control Steel Structure BOX I H Beam Face End Milling Machine do not have satisfactory performance on end face milling these “Special cross section” workpieces: Not only tracer precision is difficult to guarantee, but also end face milling efficiency is low. Besides, it greatly depends on skill/ experience/ concentration of operator during work;
3) CNC Control Strength: Now, with the CNC Type End Face Milling Machine to work on various steel structure working parts, customers can have these workpieces to be end faced in controllable/ persistent high quality performance, with high efficiency. Even new operator can grasp operation of the machine within short time, and they have more time to be relived from managing on face cutter, and monitor on overall running control of the machine;
4) As top level renowned professional supplier, Wuxi JACK took the lead in developing and successfully producing Steel Structure BOX I H Beam CNC Type End Face Milling Machine of various models: From CNC-DX08xx, to CNC-DX35xx.

10 Steel Structure BOX H Beam CNC End Face Milling Machine

Slides 11: Strong Capability on Manufacturing Large Size Heavy duty Steel Structure BOX I H Beam Face End Milling Machine:

1) Technical Challenge on Producing Large Models: As mentioned in slides page 6, manufacture process technology of mechanical frame of heavy duty (DX35xx/ DX40xx/ DX60xx) Face End Milling Machine is a great challenge, to guarantee on its rigidity, strength and durability;
2) This is the reason that, very rare Chinese company in the industry and market who has genuine ability and experience on producing these heavy duty models machine, for implementing on end face milling on large and heavy structure steel workpieces;
3) Wuxi JACK Leading Position and Achievement: On this aspect, Wuxi JACK is also the leader in industry: Over the past decade, we have many successful business cases for customers both in China and Overseas market for customers. The models of these Wuxi JACK produced superior quality heavy duty models of Steel Structure BOX I H Beam Face End Milling Machine include: DX4080, DX5080, DX6080, etc.

11 Large Steel Structure BOX H Beam End Face Milling Machine

Slides 12: Superior Milling Quality on all Kinds of Steel Structure Beam Workpieces, from Wuxi JACK Relay Control and CNC Type End Face Milling Machine:

This slides page pastes photos of wide variety of structure steel workpieces, that are successfully being end faced with Wuxi JACK Face End Milling Machine: BOX Beam, H Beam, Cross Beam, Pipe, large structure members, etc.

12 Steel Structure BOX H Beam End Face Milling Machine

Slides 13, 14, 15, 16, 17: Broad Customer Base of Wuxi JACK Steel Structure BOX I H Beam Face End Milling Machine:

These 5 slides pages give photos of numerous successful business cases, on Wuxi JACK DX series inverter relay control and CNC Type End Face Milling Machine, including CNC Face End Milling Center, for high efficiently working on wide variety of steel structure BOX I H Beam workpieces. These machines are parts of over 500 sets of Wuxi JACK superior DX machine products, which have been successfully delivered for customers across the globe, of different models and configurations, and gained high recognition from worldwide customers.

13 Steel Structure BOX H Beam End Face Milling Machine

14 Steel Structure BOX H Beam End Face Milling Machine

15 Steel Structure BOX H Beam End Face Milling Machine

16 Steel Structure BOX H Beam End Face Milling Machine

17 Steel Structure BOX H Beam End Face Milling Machine

Other Superior Quality Machine Tools Products of Wuxi JACK

SXBJ-9 Double Heads Edge Milling Machine

MP20 Plate Butt Joint Welding Machine

Welding Center: LHZ5050 Welding Column and Boom with HLK80 Welding Roller Rotator

LBS12 L type Elevating Welding Positioner

HGZ20 Moving type Self-Adjusting Welding Roller Rotator

CNC-CG4000 CNC Plasma Flame Cutting Machine

ZHJ15 model 3 in 1 H Beam Assembly Welding Straightening Machine

CNC-CP5-2000/12 CNC Pipe Cutting Machine

CNC-DX1530 CNC Face End Milling Center at Belarus Customer Facility

CNC-DX2525 CNC Type End Face Milling Machine works at Chinese customer plant

2 sets of DX0815 small Beam Face End Milling Machine at Wuxi JACK workshop

Other series of Products We Own besides Steel Structure BOX I H Beam Face End Milling Machine

MP20 Automatic Plate Butt Joining Machine with Triple Cutting

DX1520 H Beam End Face Milling Machine for Steel Structure

Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine

General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine

7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine

HB-series Single Table Top Universal Welding Positioner with Chuck

Steel Structure BOX I H Beam Conventional CNC Type End Face Milling Machine Blogs

Three Critical Issues on Put into Use Side Face Milling Machine
Brief Introduction on Usage, Application and This Business Case of H Beam Steel Structure End Face Milling Machine; Solidarity and Toughness of Wuxi JACK Steel Structure Side Face Milling Cutter; Dust Proof Performance of Wuxi JACK H Beam Steel Structure Side Face Milling Machine; Proper Electric Control on Workpieces of Conventional and CNC Side Face Milling Machine; Summary on Wuxi JACK Conventional and CNC End Face Milling Machine Read More
Wuxi JACK Prosperous Business on Metal Structure Beam End Face Edge Milling Machine
Business Cases on Wuxi JACK Metal Structure Flange Milling Machine in Sep. and Oct. 2023: 1) 1 set of DX0815 Metal Structure Flange Milling Machine with Special Made Workpiece Fixture; 2) 1 set of DX1530 Metal Structure BOX H Beam End Face Milling Machine with Special Care on Shipment; 3) 2 sets of “Standard” DX1520 Metal Structure Flange Milling Machine; 4) 1 set of Medium Large DX2525 Metal Structure BOX H Beam End Face Milling Machine; 5) 1 set of XBJ-12 Single Head Long Stroke Sheet Metal Steel Plate End Edge Milling Machine with Hydraulic Drive Loading System and 1 Year Use Consumables; 6) 1 set of SXBJ-12 Double Heads Long Stroke Sheet Metal Steel Plate End Edge Milling Equipment; Common Points and Variations on Metal Structure Beam End Face Edge Milling Equipment; Wuxi JACK Leading Position on Edge Milling Machine and H Beam End Face Milling Machine Read More
Wuxi JACK Delivers 5 Sets of Beam End Face Milling Machine for Chinese And Overseas Customers in Sep.2022
Business Cases on the 5 sets of DX series Conventional and or CNC BOX Beam H Beam End Face Milling Machine; The Function and Application of DX series Conventional and or CNC BOX Beam H Beam End Facing Machine; Wuxi JACK Strength and Leading Edge on DX series Conventional and or CNC Steel Structure End Face Milling Machine Read More