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1 Steel Beam End Milling Machine 160

Wuxi JACK Steel Beam End Milling Machine, 

the Most All Round Metal Structure Face Machining Equipment for Customer!

Customer Working Sites of Wuxi JACK Different Models Metal Structure Flange Milling Machine

As time honored the most professional Chinese supplier on ordinary and CNC End Milling Machine, Wuxi JACK provides full product line on steel structure Pipe Cross H BOX Beam End Face Milling Machine, rendering high quality service for customer across the globe:

CNC-DX1520 CNC End Milling Machine mills on BOX Beam and H Beam

DX2020 Metal Structure Flange Milling Machine mills on H Beam at Vietnam client factory
DX6080 large Steel Beam End Milling Machine works at Chinese Wuhan Shipbuilding Site
DX3030 Medium large Metal Structure Flange Milling Machine mills on large tank (Pipe)
CNC-DX3030 medium large CNC control BOX Beam End Face Milling Machine has finished milling
DX1540 Steel Beam End Milling Machine mills on long steel structure T Beam
CNC-DX1215 CNC End Milling Machine has end face milling on special steel part
CNC-DX1520 CNC End Milling Machine has face machining on H Beam
CNC-DX1530 CNC Metal Structure Flange Milling Machine mills on H Beam

All Types and Sizes of Metal Structure Workpieces are Suitable for Steel Beam Conventional Control and CNC End Milling Machine

This gives Wuxi JACK DX series Steel Beam End Milling Machine capability of rough machining on end faces of all kinds of steel structure working parts: Outline and dimension, making it the most cost effective and versatile rough machining equipment:

1. CNC End Milling Machine:

Is very good at machining on all types of pipe/ tank/ special working parts:
CNC-DX1520
CNC-DX3030
CNC-DX1215
CNC-DX1015

2. Standard models Cross H BOX Steel Beam End Milling Machine:

Has the most extensive use in steel structure field and other related manufacturing industries:
Small BOX Beam
Cross Beam
H Beam
Large Tank Assembly
DX1520 on H Beam
CNC-DX1215 on Steel Structure
DX2020 on large Tank
CNC-DX1520 on H Beam

3. Special Size Small and Large Metal Structure Flange Milling Machine:

Widens application scope of the machine, making the machine covering the full range of steel BOX H Beam / pipe/ Metal structure workpieces:
DX0815 mills on steel plate
DX4080 mills on large steel structure
DX3535 has machining on large tank
DX1515 works on H Beam
DX0815 on Upright Flange
DX6080 on large Structure Beam
DX3535 on large BOX Beam
DX6080 on large Beam Structure

Operating Videos of Wuxi JACK Steel Beam Conventional Control and CNC End Milling Machine

Related Page Link: Working videos of Wuxi JACK Pipe, H and BOX Beam End Face Milling Machine

Technical Parameters of Wuxi JACK DX Series Steel Structure Ordinary and CNC Control H BOX Beam End Face Milling Machine

 Model Scope of Steel Beam End Milling Machine DX08xx to DX60xx
 The Corresponding Up and Down Max. End Face Milling Stroke 800mm to 6000mm
 Typical Horizontal Direction End Face Milling Stroke 1000 mm to 8000mm
 Classical Frequently Used Models DX0815/ DX1015/ DX1215/ DX1520/ DX1530/ DX2020/ DX3030/ DX4080/ DX6080
 Control Way on Metal Structure Flange Milling Machine  1. Ordinary Models: Working logic by means of A.C. Relays; Milling Speed is controlled
     with A.C. inverters and displayed on digital meter;
 2. CNC End Milling Machine: End face milling operation and working speed is controlled
    and real time shown with CNC control system
 X Axis (Horizontal) and Y Axis (Vertical) Milling Speed 100 ~ 800 mm/min.
 Milling Head Carriage Idle Moving Speed Fixed 1200 mm/min.
 Milling Head Power 7.5kW for models DX08xx to DX35xx;
9.3kW/ or 11kW for models from DX40xx to DX60xx
 Milling Head Spindle Revolutionary Speed 6 ~ 9 grades, adjusted with hand lever
 Milling Head X and Y Axis Movement Guidance HIWIN high precision ball bearing linear guiderail
 Workpiece Placement and Fixation For small and medium models H BOX Beam End Face Milling Machine
 (DX08xx ~ DX30xx), by means of standard or special design hydraulic
drive clamping brackets;
For large models (DX35xx ~ DX60xx), customer produce platform or table
 Applicable Workpieces H Beam/ BOX Beam/ Cross Beam/ Pipe/ Tank/ Special or conventional
Steel structure working parts

Competitive Edges of Wuxi JACK Metal Structure Flange Milling Machine

As one of the most leading edge advantageous product of Wuxi JACK, our DX models Steel Beam End Milling Machine has obviously far more advanced and superior performance than other manufacturers, which are mainly embodied on below factors:
1) Higher Power and Capable Milling Head: 7.5kW / 9.3kW/ 11kW compared with 5.5kW by other companies; 6 shifts of spindle revolutionary speed, conveniently adjustable, compared with no revolutionary speed at all by other companies;
2) Milling Head Movement Guidance: This guarantees higher stability and precision end face milling effect from Steel Beam End Milling Machine, benefitting from heavy duty precise ball bearing linear guiderail;
3) All types of Control Mode: Both ordinary (A.C. inverter and relay control) and CNC End Milling Machine available, flexible on all types of precise workpiece cross section;
4) The Widest Scope of Workpiece Dimensions and Outlines Available: From small model DX0815 to DX6080 large Steel Beam End Milling Machine; From CNC-DX0815 to CNC-DX3550 CNC End Milling Machine;
5) Available on slant trace end face milling (Such as 30° / 45° milling trace), benefitting from 2 pieces of A.C. inverters and digital display coworking in one set of the Metal Structure Flange Milling Machine. Comparatively, many other companies only equip the machine with 1 piece of inverter, to save manufacturing cost of the machine;
6) Oblique angle end face milling on workpieces, benefitting from 0° ~45° tilting availability of milling head;
7) Much more reasonable price, superior and consistent performance, and shorter lead time of the various modes Metal Structure Flange Milling Machine;
8) Uniquely owned CNC End Milling Machine by Wuxi JACK, which can only be produced by Wuxi JACK in Chinese steel structure equipment industry

1. Heavy duty High Precision Linear Guiderail in Wuxi JACK Steel H BOX Beam End Face Milling Machine:

Shown in the above 4 photos:
1) Significance and Value: This is one of the most obvious leading edges of Wuxi JACK milling and facing type machine;
2) Usage: It guarantees on stability/ smooth/ High precision movement of milling head, which make sure high efficiency and precision end face milling effect;
3) Comparatively, in many other producers’ machine, the milling head guiderails are welding type, which are welded onto mechanical frame of the machine, delivering much inferior stability and precision of milling effect;
 

2. More Capable Milling Head in Wuxi JACK H BOX Beam End Face Milling Machine:

Shown in the above 4 photos, in one set of Wuxi JACK Steel Beam End Milling Machine, there are:
1) 2 pieces of A.C. inverters in electric control board;
2) 2 pieces of digital display on operating pendant;
Which can fulfil more complicated oblique trace end milling effect, even in conventional models machine--- For example, round cross section (Pipe/ tank), or oblique face milling trace other than 90° (For example, 45° movement of milling head);

Comparatively, in many other producers’ Metal Structure Flange Milling Machine,

1) There is only 1 piece of A.C. inverter and digital display. At any moment of end facing operation, only one direction end milling can be implemented: Either horizontal, or vertical up and down;
2) So, the milling head can only acquire simple end face milling trace along straight horizontal or vertical trace;
 

3. Available Milling on Oblique End Surface of Workpieces, in Wuxi JACK Steel Metal Structure Flange Milling Machine:

Shown in the above 4 photos, in Wuxi JACK Steel Beam End Milling Machine:
1) Milling head can be tiled in the range of 0°~ 45°, so that end face can be milled not only on straight face, but also on slant face;
2) To acquire this purpose, there is worm gear with arc trace T slot installed between milling head and its motor drive moving carriage;
In this way, the machine can acquire high quality oblique end face milling operation;
 

4. Convenient and Reliable Package for Delivery of Conventional and CNC End Milling Machine:

Shown in the above 4 photos,
1) Electric control board is closed into wooden case;
2) Hydraulic pump station and electromagnetic valves are protected separately;
3) Mechanical main frame: Horizontal base bed and upright column, because of its large size, are shipped nude cargo but protected carefully;
4) To fully protect components/ assemblies/ function units of Metal Structure Flange Milling Machine, being loaded into container, this units are fixed with wooden brackets. This is considered for giving the best protection on the H BOX Beam End Face Milling Machine during road transportation.

Usage and Application of Conventional and CNC Control BOX H Steel Beam End Milling Machine

1. Function: The other name of the machine is Metal Structure Flange Milling Machine, is for carrying out high speed and precision surface milling on end face of various steel structure parts/ Pipes/ Tanks;

2. The Typical Workpieces in Conventional and CNC End Milling Machine:

1) H Beam, the most extensive used working parts in Steel Beam End Milling Machine: (Fig.1)
Fig1 H Beam End Face Milling Machine 146
2) BOX Beam, the other common seen workpieces in BOX Beam End Face Milling Machine: (Fig.2)
Fig2 Steel Structure Beam End Face Milling Machine 147
3) Cross Beam, the 3rd classical regular 90° corner angle workpieces for Metal Structure Flange Milling Machine: (Fig.3)
Fig3 Metal Structure Flange Milling Machine 252 IMG_1830

3. Workpieces Which are especially Suitable on Steel Beam Pipe CNC End Milling Machine:

Those working parts with cross section of “Not traditional” outline of 90° right angle, but with “special” outline instead. Such as:
1) Circular shape pipe. The typical workpieces for CNC End Milling Machine: (Fig.4)
Fig4 CNC Metal Structure Flange Milling Machine 234
2) Special metal structure, can get high efficiency good quality surface milling effect from CNC End Milling Machine: (Fig.5)
Fig5 CNC Metal Structure Flange Milling Machine 56

4. Classification on Steel Structure H BOX Beam End Face Milling Machine:

1) Conventional A.C. Relay Control Metal Structure Flange Milling Machine:

a) Standard specifications machine: Models are from DX08xx to DX25xx, corresponding with the max. vertical Y axis end face milling stroke from 800mm to 2500mm. For example: DX0815/ DX1215/ DX1520;
b) Special size machine: Models are from DX30xx to DX60xx, corresponding with the max. vertical Y axis end face milling stroke from 3000mm to 6000mm. For example: DX3030/ DX4080/ DX6080;

2) CNC End Milling Machine:

a) This series machine is from CNC-DX10xx to CNC-DX35xx. For example: CNC-DX1520/ CNC-DX3030;
b) Why not applicable for Large model: Larger up and down stroke is not applicable for CNC control, because CNC usually works with servo drive and servo motor, and servo motor usually have small and medium power;
c) Working site of Wuxi JACK CNC-DX1520 (Left) and CNC-DX1215 (Right) Steel Structure CNC End Milling Machine: (Fig.6)
Fig6 CNC Metal Structure Flange Milling Machine-1 144

5. Application of Metal Structure Flange Milling Machine:

1) Where Used: As a kind of cost effective/ easy to manage primary rough machining equipment, DX series Steel Beam End Milling Machine is necessary equipment at EOL (End of Line) station of Steel Structure Production Line, especially H Beam Production Line and BOX Beam Production Line, for trimming on finished fabricated metal structure working parts;
2) Typical Applied Industries: Steel Structure Building up and construction/ Bridge construction/ Energy/ Railroad construction/ Power Plant/ Oil and Gas...

Put into Use on Wuxi JACK Steel Structure H BOX Beam End Face Milling Machine

1. Design Print on Wuxi JACK DX6080 heavy duty large Steel Beam End Milling Machine:

1 Steel Metal Structure Flange Milling Machine

2. Mechanical Main Frame and Overall Structure of Metal Structure Flange Milling Machine:

1) Main Working Units of Steel Structure Ordinary Control and CNC End Milling Machine:

This includes:
a) Photo 1: Stationary horizontal base bed --- Need to prepare foundation for installation;
b) Photo 2: Upright oriented motor drive moving column --- Milling head carriage is installed onto the column;
2) Finished Assembly (Photo 3): The upright column is assembled into the horizontal base bed. Horizontal movement of the upright column is guided with heavy duty precise linear guiderail, and protected with cascading stainless steel cover. This gives full protection on Steel Beam End Milling Machine;
3) The mounting carriage for milling head (Photo 4) is installed on the upright column, moving upward and downward along the column in adjustable working speed; The column moves forward and backward along the base bed, fulfilling the X and Y axis end face milling operation, in H BOX Beam End Face Milling Machine;

3. Main Working Motions of Milling Head in Metal Structure Flange Milling Machine:

1) X Axis Horizontal Direction: The upright column moves to and forth along the horizontal base bed, carrying milling head carriage;
2) Y Axis Vertical Direction: The milling head carriage moves upward and downward along the upright column;
The X and Y axis directions movement are controlled with 2 pieces of A.C. inverter respectively. The corresponding working speed are displayed on 2 pieces of digital display on operating panel of the machine;

4. End Face Milling Machining Unit of Steel Structure Ordinary and CNC End Milling Machine:

1) (Photo 5) The standard power of milling head in Wuxi JACK Steel Beam End Milling Machine is 7.5kW;
2) For heavy duty large model (DX4080 and above), power of milling head can be 9.3kW (Photo 6) and or even 11kW (Photo 7);

5. Hydraulic Drive Workpiece Clamping Unit in Steel Structure H BOX Beam End Face Milling Machine:

1) Function: To secure workpiece firmly during end milling operation, so that workpiece will be held stable without vibration, guaranteeing on high standard consistent end face milling effect. This is especially useful and necessary on operation of small and standard models of the end face milling machine;
2) Drive Way: Driven with hydraulic oil cylinders, to deliver heavy strong force, for firmly securing on large and heavy working parts;
3) Arrangement (Photo 8): At working site of Metal Structure Flange Milling Machine, there is 1 set of downward acting rack at the closet position to milling head, and 1 ~ 3 sets of lateral clamping racks in further location, depending on the max. length of workpieces;

4) Major Types of Workpiece Fixture in BOX H Steel Beam End Milling Machine:

a) Majority is standard type (Photo 9), as described above. It is very useful to firmly clamp on conventional working parts such as BOX Beam / H Beam, and also available on special types of working parts (Photo 10);
b) Special Design: Based on customer demand and workpiece features, workpiece fixture can be special design on its drive way, such as the mixed way of hydraulic cylinder and motor drive (Photo 11);
c) Tailor Made Working Parts Fixture in Several sets of Wuxi JACK Steel Metal Structure Flange Milling Machine: (Photo 12/ 13/ 14/ 15);
Shown as below:
 
5) For more wider and deeper discussion on this important assistant functional unit, please visit blog “Find the Most Applicative Workpiece Fixture in Steel Beam End Milling Machine”.

Daily Operation on Wuxi JACK Steel Structure Pipe BOX H Beam CNC End Milling Machine:

1. Making Preparation on Operating Metal Structure Flange Milling Machine:

 

Customer on site work station of Wuxi JACK BOX H Steel Beam End Milling Machine:

1) Technical Documents: After customer and Wuxi JACK signing contract and making advance payment on purchasing the machine, Wuxi JACK engineering team prepares on layout and foundation drawing of the machine, and send it to customer in reliable way;
2) Installation on H BOX Beam End Face Milling Machine involves digging foundation pit ahead of time, to put in horizontal base bed steadily. This is made based on foundation drawing from Wuxi JACK;
3) Workshop Utilities: Wuxi JACK will also inform customer on utility: Electricity/ hydraulic pump station/ Service tools of the machine ahead of time;

2. Critical Control Points on Installing and Commissioning on BOX H Steel Beam End Milling Machine:

Make sure:
1) Perfect levelness of the horizontal base bed into foundation;
2) Perfect verticality of the upright column with respect to workshop floor;
3) Perfect perpendicular of the horizontal base bed with respect to the upright column;
All these control points have related control tolerance on precision;
4) Manual Book: Make sure safe/ quick/ persistent/ high efficient and stable daily operation of Steel Metal Structure Flange Milling Machine, and common seen trouble shootings;
 

Notice for Attention on Daily Operation of Steel Structure H BOX Beam End Face Milling Machine:

1) Take Care on Consumables (Photo 19): As a face machining equipment adopting high speed revolution of facer blade in milling head, careful use and service on milling head and its consumables not only determines performance level of daily operating Steel Beam End Milling Machine, but also variable cost of the equipment;
2) Working Site Contamination Control (Photo 20): Besides, face milling operation in Steel Structure BOX H Beam CNC End Milling Machine will generate certain amounts of debris regularly, which need to be cleaned off timely and regularly in time;
3) Security Assurance (Photo 21): Same as L type Elevating Welding Positioner, at the completion of every day work of the Steel Metal Structure Flange Milling Machine, be sure to descend milling head to its bottom position along the upright column. Do not leave the milling head in the middle or even top half position of the upright column.
 

Other Important Machines Working With Steel Structure H BOX Beam End Face Milling Machine:

BOX H Beam 180° Flipping Rack Equipment
HB1500 H Beam Welding Production Line
LHA H Beam Gantry Welding Machine
YTJ60 Hydraulic Drive H Beam Flange Straightening Machine
UAZ12 U Beam Box Beam Assembly Machine
SXBJ-12 double heads Edge Milling Machine
CNC-CP7-2000/7 CNC Pipe Cutting Machine
RH1000 Edge Rounding Machine
H BOX Beam End Face Milling Machine
01

Steel Structure Beam CNC End Milling Machine
02

H Beam End Face Milling Machine
03

FAQ on Wuxi JACK Structure Pipe BOX H Beam Steel Beam End Milling Machine

  • Q What are Technical Superiorities of Wuxi JACK Steel Structure H Beam End Face Milling Machine?

    A
    1. Milling head: Higher power of 7.5kW/ 9.3kW/ 11kW in Wuxi JACK products, compared with 5.5kW of other suppliers. This gives higher efficiency, and deeper cutting depth;
    2. Heavy duty high precision linear guiderail: Assembled onto mechanical frame of the H Beam End Face Milling Machine, instead of welded onto machine body, and ordinary welding rails of other suppliers. This guarantees smooth/ consistent/ high precision movement of milling heads and milling performance;
    3. Rich assortment of hydraulic drive workpiece clamping units: This is especially valuable for conventional models H Beam End Face Milling Machine;
    4. Unique Capability of 45° slant surface end milling.

  • Q What are Critical Operation in Steel Structure H Beam End Face Milling Machine?

    A
    1. There are 2 core controlling elements in Steel Structure H Beam End Face Milling Machine, 2 pieces of A.C. inverters, for managing end face milling speed, along horizontal and vertical direction;
    2. Operator should have capability on selecting and judging proper working speed, according to specifications of workpiece, and adjusting it accordingly, by means of turning speed knob on operating panel of the H Beam End Face Milling Machine.

  • Q What are Competitive Advantages of Wuxi JACK Pipe BOX H Beam End Face Milling Machine?

    A The leading edges of Wuxi JACK Pipe BOX H Beam End Face Milling Machine are full around:

    1) Technical Advantages: Delicate design, excellent and sturdy workmanship, superior performance, user friendly operation
    2) Business Advantages: Shortest lead time, the most reasonable quotation, and consummate after sale service;
    3) Application Advantages: Full line of models to choose from: Light/ Medium/ Heavy duty/ CNC control Pipe BOX H Beam End Face Milling Machine/ Milling and Facing Center.

  • Q Which kinds of Workpieces can be end polished in Wuxi JACK Pipe BOX H Beam End Face Milling Machine?

    A
    1. All kinds of welding steel structure members: H Beam/ BOX Beam/ Cross Beam/ Pipes/ Special shape parts...;
    2. The sizes of these workpieces can be from several hundreds millimeters height; up to 6000mm height;
    3. From several hundred kilogram weight, to a hundred ton weight;
    4. All these workpieces can be machined in different models of Wuxi JACK Pipe BOX H Beam End Face Milling Machine.

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1. Application of MP20 Plate Butt Joint Welding Machine:
2. Structure and Working Principle of MP Series Plate Butt Welding Joint Machine:
3. Technical Parameters of MP20 Plate Butt Weld Joining Machine:
 
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DX1520 H Beam End Face Milling Machine for Steel Structure
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1. Application of DX1520 H Beam End Face Milling Machine:
2. Function Briefs of DX1520 H Beam End Face Milling Machine for Steel Structure Member:  Precise Linear Guiderails of both directions for Precision Guarantee / Working Speed Control / Working Tool of Powerful Milling Head/ Operation / Workpiece Clamp 
3. Technical Parameters of DX1520 H Beam End Face Milling Machine:
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Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine
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C. Usage of SXBJ-16 Large Size Plate Edge Milling Machine:
D. Technical Parameters of SXBJ-16 Large Size Plate Edge Milling Machine:
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1. What can ASM63 Angle Steel Straightening Machine do for Customer?
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3. The Good Points of ASM series Angle Steel Straightening Machine:
4. Technical View on ASM63 Angle Steel Straightening Machine:
5. Technical Parameters of ASM63 Angle Steel Straightening Machine:
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A. Uniqueness of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
B. The Challenge on Developing Mature 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
C. The 7 Axis of CNC in Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
D. User Friendly Design in Wuxi JACK Heavy duty Oxy-fuel Plasma CNC Pipe Cutting Machine:
E. Technical Parameters of 7 Axis 3000/12 Heavy duty Oxy-fuel Plasma CNC Pipe Intersection Cutting Machine:
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1. The Definition and Characteristic of HB series Universal Welding Positioner:
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Steel Metal Structure Flange Milling Machine Blogs

  • Application of Facing and Milling Center in Steel Structure Industry

    Application of Facing and Milling Center in Steel Structure Industry
    What is Steel Structure Milling and Facing Center? Why there is Demand on Steel Structure Milling and Facing Center? Constitutes and Technical Overview of Steel Structure Milling and Facing Center Application Case of Steel Structure Milling and Facing Center by Wuxi JACK Read More
  • A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK

    A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK
    Origin: Why Introducing CNC I Beam End Face Milling Machine? Advantages: The Merits of CNC Steel Structure End Face Milling Machine Technical Issues: The Analysis on Technical Specialty and Operation of CNC H Beam End Face Milling Machine Prospect: What is the Future of CNC H Beam End Face Milling Machine Summary on Wuxi JACK CNC H Beam End Face Milling Machine Read More
  • Find the Most Applicative Workpiece Fixture in End Face Milling Machine

    Find the Most Applicative Workpiece Fixture in End Face Milling Machine
    What does the Workpiece Fixture Mean for H Beam End Face Milling Machine? Any Factors affecting Design of the Workpiece Fixture in H Beam and Pipe End Face Milling Machine? Generalization on Structure of the Workpiece Fixture in H Beam End Face Milling Machine Several Exemplifications on Workpiece Fixture in H Beam End Face Milling Machine Read More
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