What is Position of Conventional Models H Beam End Face Milling Machine in its Product Family?

This is mainstream product branch of DX series H Beam End Face Milling Machine, accounting for over three fourth (75%) of total selling volume; Although not one of the three core equipment in H Beam Production Line (Assembly, Welding, Straightening), H Beam End Face Milling Machine is the most important supplementary equipment, taking up over 90% of H Beam Production Line configuration.

What are Technical Superiorities of Wuxi JACK Steel Structure H Beam End Face Milling Machine?

Milling head: Higher power of 7.5kW/ 9.3kW/ 11kW in Wuxi JACK products, compared with 5.5kW of other suppliers. This gives higher efficiency, and deeper cutting depth; Heavy duty high precision linear guiderail: Assembled onto mechanical frame of the H Beam End Face Milling Machine, instead of welded onto machine body, and ordinary welding rails of other suppliers. This guarantees smooth/ consistent/ high precision movement of milling heads and milling performance; Rich assortment of hydraulic drive workpiece clamping units: This is especially valuable for conventional models H Beam End Face Milling Machine; Unique Capability of 45° slant surface end milling.

What are Critical Specifications when Choosing Conventional Models Steel Structure H Beam End Face Milling Machine?

The Max. vertical milling stroke. For conventional models, the first No.2 series models are DX15xx and DX12xx, which have Max. 1500mm and 1200mm vertical milling stroke respectively; Such specifications cover most majority of BOX / H Beam sizes in practical application; Besides being used for end face milling in Steel Structure industry, Steel Structure H Beam End Face Milling Machine can also be applied as first stage machining equipment in other industries.

What are Critical Operation in Steel Structure H Beam End Face Milling Machine?

There are 2 core controlling elements in Steel Structure H Beam End Face Milling Machine, 2 pieces of A.C. inverters, for managing end face milling speed, along horizontal and vertical direction; Operator should have capability on selecting and judging proper working speed, according to specifications of workpiece, and adjusting it accordingly, by means of turning speed knob on operating panel of the H Beam End Face Milling Machine.

Why Customers from Steel Structure and Other Manufacturing Industry need Pipe BOX H Beam End Face Milling Machine?

After fabricated into shape, these steel structure workpieces: H Beam/ BOX Beam/ Cross Beam/ Pipes... Have certain degree of foreign debris/ rust on it, which should be cleared away; Besides, end face of these working parts should be machined into eligible level of roughness and gloss, for carrying out next step of process technology, such as Assembling/ Painting; All these goals should be completed with Pipe BOX H Beam End Face Milling Machine.

1 Steel Structure BOX I H Beam End Face Milling Machine 1

Wuxi JACK BOX H Beam End Face Milling Machine,

the Most Popular Steel Structure Machining Equipment among Customers!

Typical Workpieces of Standard Models Steel Structure End Face Milling Machine

As superior steel Beam End Face Milling Machine Supplier, Wuxi JACK standard models Face Milling Machine is the best selling equipment in steel structure industry: The basic and most widespread use is to work as Cross / H/ BOX Face Milling Machine, delivering exceeding and consistent machining quality on these important steel structure workpieces:

The Most Often Selected Models of Standard Steel BOX H Beam End Face Milling Machine

In steel structure industry, specifications of H Beam/ BOX Beam/ Cross Beam usually have the Max. height of 800mm/ 1000mm/ 1200mm/ 1500mm. Correspondingly, standard models H BOX Beam End Face Milling Machine has grades of: DX08xx/ DX10xx/ DX12xx/ DX15xx series:

DX1520

DX1515

2 sets of DX1520

2 sets of DX1530

DX1215

DX2030

DX1215

DX1520

Wuxi JACK DX1520 H Beam End Face Milling Machine mills on long H Beam at customer site:

As first class End Face Milling Machine Supplier, besides the above listed standard models, Wuxi JACK also designs and produces top quality special size end Face Milling Machine for customers, especially:
1) Large size Steel Structure End Face Milling Machine
2) CNC Pipe Beam End Face Milling Machine

Running Videos of Wuxi JACK Standard Models Steel BOX H Beam End Face Milling Machine

Technical Parameters of Wuxi JACK Standard Models Steel Structure BOX H Beam End Face Milling Machine

Models Series	Model Example	Max. End Face Milling Stroke
DX15xx:	DX1520/ DX1530/ DX1540	DX1520: Up and down milling stroke is 1500mm; Horizontal milling stroke is 2000mm; Other models are same meaning
DX12xx	DX1215	Up and down milling stroke is 1200mm; Horizontal milling stroke is 1500mm;
Horizontal and Vertical Milling Working Speed	150 ~ 800 mm/ min.	Controlled with A.C. inverter, and real time digital display
Milling Head Power	7.5kW	6 grades of spindle revolutionary speed control, with lever
Milling Head X/Y Axis Movement Guidance	Heavy duty high precision linear guiderail	Assembled onto mechanicam frame of Beam End Face Milling Machine
Milling Head X/ Y Axis Drive Motor Power	2.2kW/ 3kW
Workpiece Clamp Table	Hydraulic drive	Standard or special design, with 2 ~ 3 groups of clamping racks

Technical Leading Points of Wuxi JACK Steel Structure End Face Milling Machine

As responsible Beam End Face Milling Machine Supplier, Wuxi JACK strives for excellence in quality of our products: Not only process technology on mechanical main frame, but also all the function units of the machine. Of which, milling head is the most critical one for guaranteeing on superior milling performance:

1. High Power Milling Head in Wuxi JACK Steel BOX H Beam End Face Milling Machine:

1) 7.5kW milling head for Wuxi JACK standard models End Face Milling Machine (DX08xx to DX35xx);
2) 9.3kW/ 11kW for Wuxi JACK heavy duty large models: (DX40xx to DX60xx);
3) Comparatively, the milling head in some other suppliers’ made machine is only 5.5kW;
4) Advantages: High power milling head promises high efficiency and more gloss milling performance;

2. Strong Points of Wuxi JACK Milling Head for Running Steel Structure End Face Milling Machine:

1) The above 1^st and 2^nd Photos: Delivers bigger cutting depth of every time milling stroke, Efficiency of end face milling can be increased at least 20%;
2) The above 3^rd Photo: Optional drilling function can be equipped with milling head, in case of customer expects the Face Milling Machine to have such special capability;
3) The above 4^th Photo: 45° slant face end milling, which is unique ability of Wuxi JACK end Face Milling Machine;

3. User Friendly Operation on Spindle Revolutionary Speed Adjustment in Wuxi JACK BOX H Beam End Face Milling Machine:

1) The 1^st and 2^nd above photos: There is operating level on top cover of the milling head, and handwheel at lateral side;
2) Easy and Convenient Revolution Speed Change: During work of Wuxi JACK End Face Milling Machine, for spindle rotating speed change, operator just need to turn the handwheel and pull the lever;
3) In contrast, such revolution speed change operation in other supplier’ milling head is strenuous: Operator need to uncover the milling head, and replace gears manually. Sometimes even worse, there is no available revolutionary speed at all in other supplier’s end Face Milling Machine;

4. Consumables Facer Blade in Wuxi JACK Steel Structure End Face Milling Machine:

1) Usage: Facer blade is consumables being installed on milling head, greatly affecting on end facing quality, and running cost of the H Beam End Face Milling Machine;
2) The above 3^rd and 4^th photos: Facer blades of Wuxi JACK End Face Milling Machine have standard specifications, and internationally available for purchase. It is top grade in market and industry;
3) Easy Replacement: Fit on and take off facer blades from milling head is convenient and quick;
4) Durable: Used properly, these facer blades are durable, greatly reducing daily operation variable cost of the BOX H Beam End Face Milling Machine.

Powerful Capability of Wuxi JACK Steel BOX H Beam End Face Milling Machine

1. Usage of Standard Models BOX H Beam End Face Milling Machine:

1) Mills on end faces of structure members/ section steels/ pipes/ any other cross section working parts, removing rust layer/ foreign particle/ any deflect from end face, making sure it smooth/ shiny / clean effect; After end face milling, these working parts are suitable for next steps of butt joining/ assembly/ painting:

2) 3 typical types of steel Beams being finish milled from Wuxi JACK Beam End Face Milling Machine: (Fig.1)

Fig1 Cross BOX H Beam End Face Milling Machine 0

3) The above Cross Beam/ BOX Beam/ H Beam are the 3 most important traditional workpieces for Steel Structure End Face Milling Machine, which have cross section of 90° corner angle. The milling trace and working speed is easy to manage;

2. CNC Beam End Face Milling Machine:

Since 2012, as the best technique orientated End Face Milling Machine Supplier, Wuxi JACK took the lead on developing and putting into market the mature and high standard CNC End Face Milling Machine, of which, any special cross section workpieces, including pipe, can be machined in high efficiency and superior quality. This greatly broadens application field of the machine:

Typical special cross section workpieces appliable for CNC Beam End Face Milling Machine: (Fig.2)

Fig2 CNC Beam End Face Milling Machine 1

3. Scope of Standard Models BOX H Beam End Face Milling Machine:

1) The Max. end face milling height stroke equals to 1500mm or less;
2) Typical models are DX15xx and DX12xx series: The max. vertical stroke is 1500mm and 1200mm respectively;

Wuxi JACK DX1520 Cross BOX H Beam End Face Milling Machine (Fig.3)

Fig3 BOX H Beam End Face Milling Machine 131

3) The smallest model is DX08xx: With the max. end face milling height stroke of 800mm;

Wuxi JACK DX0810 Steel Structure End Face Milling Machine (Fig.4)

Fig4 Steel Structure End Face Milling Machine 95

4. Importance of Standard Models BOX H Beam End Face Milling Machine:

1) Extensive Use: Conventional models take the largest share of application, on selling volume and scope;
2) The Longest History: Standard models are the origin of product family End Face Milling Machine;
3) All the other series: Heavy duty/ CNC/ Milling and Facing Center… Are all developed and applied starting from these standard models;
4) Wuxi JACK is the leading End Face Milling Machine Supplier in the industry: Market share/ Technical superiority/ Full line of models for customers choice;
5) Wuxi JACK overall superiorities on this equipment are introduced in slides page “Advantages of Wuxi JACK Steel Structure End Face Milling Machine”.

High Power and Powerful Milling Head in Wuxi JACK Steel Structure End Face Milling Machine

1 BOX H Beam End Face Milling Machine 56

2 Cross BOX H Beam End Face Milling Machine 99

3 Steel Structure End Face Milling Machine 94

4 Steel Structure End Face Milling Machine 55

5 Cross BOX H Beam End Face Milling Machine 57

6 Steel Structure End Face Milling Machine 59

Milling Head of H Beam End Face Milling Machine

The lefthand scrolling photos: The powerful top grade milling heads

1. Milling head is “Soul” in any set of End Face Milling Machine: Its power/ function/ consumables determine on overall performance of the machine;
2. Installation: Milling head is installed onto upright column, through motor drive moving carriage;

3. Working Style of BOX H Beam End Face Milling Machine:

The moving carriage moves up and down along the upright column; Meanwhile, the upright column moves along the mechanical horizontal base bed in adjustable working speed, completing on two dimensional milling job on end face of workpieces.

Technical Parameters of Wuxi JACK Steel Beam End Face Milling Machine

1 BOX H Beam End Face Milling Machine 15

2 Steel Structure Beam End Face Milling Machine 72

2. Medium Large duty BOX H Beam End Face Milling Machine

Beam End Face Milling Machine

1. Standard Models BOX H Beam End Face Milling Machine

1) Max. vertical end face milling range is from 800mm to 2000mm (Excluding), the corresponding models from DX08xx to DX20xx (Excluding);
2) Application History: Conventional models are the earliest developed models, and always the most widely application;
3) The two most often selected model series are DX15xx and DX12xx, typically DX1215/ DX1520 / DX1530 BOX H Beam End Face Milling Machine;
4) Typical light duty models are DX0820/ DX1010/ DX1015;

Technical Specialties of Standard Models BOX H Beam End Face Milling Machine:

1) Operator stand on the workshop ground directly, instead of on operating platform. Which means, operating platform is fixed onto the bottom position of upright column, instead of in the form of motor drive elevation;
2) Hydraulic drive workpiece clamp is a must for running of standard models Beam End Face Milling Machine. Wuxi JACK equipment sees the largest variety of workpiece clamp design, to best fitting on customer demand: This is illustrated in blog “Find the Most Applicative Workpiece Fixture in BOX H Beam End Face Milling Machine”.

Technical Parameters of Standard Models BOX H Beam End Face Milling Machine:

Vertical End Face Milling Stroke	800 ~ 2,000 mm	2000mm not included
Working Speed of Horizontal End Face Milling	150 ~ 800 mm/min.	A.C. Inverter Control
Idle Running Speed of Millinging Carriage in Horizontal and Vertical Direction	1200 mm/min.	Constant Speed
Working Speed of Vertical End Face Milling	150 ~ 800 mm/min.	A.C. Inverter Control
Power of Milling Head Horizontal Drive Motor	2.2 kW	Variable frequnecy motor
Power of Vertical Drive Motor	3 kW
Guide of Milling Head in Horizontal and Vertical Direction	Heavy duty Precise Linear Guiderail, assembled onto machine base bed and column
Power of Milling Head	7.5 kW
Hydraulic Workpiece Clamping Rack	1 Group	Conventional or Special made working table

Large Steel Structure H Beam End Face Milling Machine 134

3. Heavy duty Large Steel Structure End Face Milling Machine:

Large Steel Structure H Beam End Face Milling Machine

4. CNC Beam End Face Milling Machine

CNC Control Pipe H Beam End Face Milling Machine

1 CNC Steel Structure Beam End Face Milling Machine 40

5. Steel Structure Milling and Facing Center:

1) Purpose: Milling and Facing Center is for processing on super long length Steel Structure working parts, with conventional or special cross section shapes;

Milling and Facing Center is composed of:

1) 2 to several sets of CNC Beam End Face Milling Machine;
2) Several groups of workpieces clamping brackets;
3) 2 to several sets of tailor made turning working tables;

Wuxi JACK Capability on Milling and Facing Center:

1) By the year of 2024, Wuxi JACK is the only Chinese End Face Milling Machine Supplier in industry, who has capability and experience on delivering Milling and Facing Center for customers;
2) Application Case: One of the successful business cases is 2012 Wuxi JACK Milling and Facing Center exported to Belarus, which has core equipment of 2 sets of CNC-DX1540 CNC Beam End Face Milling Machine and auxiliary equipment.

Application Range and Related Equipment of Standard Models BOX H Beam End Face Milling Machine

1. Majority of standard models (DX12xx and DX15xx series) are applied in Steel Structure Industry, being deployed at end of line work station, for machining on finished steel structure members;

2. Typical Steel Structure Lines being Equipped with BOX H Beam End Face Milling Machine:

1) H Beam Production Line;
2) BOX Beam Production Line;
3) T Beam Production Line;
4) Individual equipment of 3 in 1 H Beam Fabrication Machine;

3. Pipe End Face Milling Machine:

End Face Milling Machine can also be extended to Pipe Production Facilities, being operated following the Welding Equipment of:
1) Welding Rotator;
2) Column and Boom Welding Manipulator;
3) CNC Pipe Cutting Machine;
4) Welding Center;

4. Related Equipment with Steel Structure End Face Milling Machine:

XBJ series Edge Milling Machine uses the same kind and power of milling head as the DX series End Face Milling Machine for implementing on milling machining job, but work on different types of workpieces, in different mechanical structure, working principle and operating mode.

CNC-CP3000/12 Large CNC Pipe Cutting Machine

ZHJ8015 3 in 1 H Beam Assembly Welding Straightening Machine

HB1500 Automatic H Beam Welding Production Line

UBZ12 BOX Beam Gantry Welding Machine

HLK100 Bolt Adjusting Welding Roller Bed

SXBJ-12 Double Heads Edge Milling Machine

Welding Center

Column and Boom Welding Manipulator

FAQ on Standard Models Steel BOX H Beam End Face Milling Machine

Q What is Position of Conventional Models H Beam End Face Milling Machine in its Product Family?
A
1. This is mainstream product branch of DX series H Beam End Face Milling Machine, accounting for over three fourth (75%) of total selling volume;
2. Although not one of the three core equipment in H Beam Production Line (Assembly, Welding, Straightening), H Beam End Face Milling Machine is the most important supplementary equipment, taking up over 90% of H Beam Production Line configuration.
Q What are Technical Superiorities of Wuxi JACK Steel Structure H Beam End Face Milling Machine?
A
1. Milling head: Higher power of 7.5kW/ 9.3kW/ 11kW in Wuxi JACK products, compared with 5.5kW of other suppliers. This gives higher efficiency, and deeper cutting depth;
2. Heavy duty high precision linear guiderail: Assembled onto mechanical frame of the H Beam End Face Milling Machine, instead of welded onto machine body, and ordinary welding rails of other suppliers. This guarantees smooth/ consistent/ high precision movement of milling heads and milling performance;
3. Rich assortment of hydraulic drive workpiece clamping units: This is especially valuable for conventional models H Beam End Face Milling Machine;
4. Unique Capability of 45° slant surface end milling.
Q What are Critical Specifications when Choosing Conventional Models Steel Structure H Beam End Face Milling Machine?
A
1. The Max. vertical milling stroke. For conventional models, the first No.2 series models are DX15xx and DX12xx, which have Max. 1500mm and 1200mm vertical milling stroke respectively;
2. Such specifications cover most majority of BOX / H Beam sizes in practical application;
3. Besides being used for end face milling in Steel Structure industry, Steel Structure H Beam End Face Milling Machine can also be applied as first stage machining equipment in other industries.
Q What are Critical Operation in Steel Structure H Beam End Face Milling Machine?
A
1. There are 2 core controlling elements in Steel Structure H Beam End Face Milling Machine, 2 pieces of A.C. inverters, for managing end face milling speed, along horizontal and vertical direction;
2. Operator should have capability on selecting and judging proper working speed, according to specifications of workpiece, and adjusting it accordingly, by means of turning speed knob on operating panel of the H Beam End Face Milling Machine.
Q Why Customers from Steel Structure and Other Manufacturing Industry need Pipe BOX H Beam End Face Milling Machine?
A
1. After fabricated into shape, these steel structure workpieces: H Beam/ BOX Beam/ Cross Beam/ Pipes... Have certain degree of foreign debris/ rust on it, which should be cleared away;
2. Besides, end face of these working parts should be machined into eligible level of roughness and gloss, for carrying out next step of process technology, such as Assembling/ Painting;
3. All these goals should be completed with Pipe BOX H Beam End Face Milling Machine.

Other Series of Products We Own besides BOX H Beam End Face Milling Machine

MP20 Automatic Plate Butt Joining Machine with Triple Cutting

DX1520 H Beam End Face Milling Machine for Steel Structure

Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine

General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine

7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine

HB-series Single Table Top Universal Welding Positioner with Chuck

Steel Structure BOX I H Beam End Face Milling Machine Blogs

Application of Facing and Milling Center in Steel Structure Industry
What is Steel Structure Milling and Facing Center? Why there is Demand on Steel Structure Milling and Facing Center? Constitutes and Technical Overview of Steel Structure Milling and Facing Center Application Case of Steel Structure Milling and Facing Center by Wuxi JACK Read More
A set of DX1520 CNC H Beam End Face Milling Machine was delivered to Customer by Wuxi JACK
Origin: Why Introducing CNC I Beam End Face Milling Machine? Advantages: The Merits of CNC Steel Structure End Face Milling Machine Technical Issues: The Analysis on Technical Specialty and Operation of CNC H Beam End Face Milling Machine Prospect: What is the Future of CNC H Beam End Face Milling Machine Summary on Wuxi JACK CNC H Beam End Face Milling Machine Read More
Find the Most Applicative Workpiece Fixture in End Face Milling Machine
What does the Workpiece Fixture Mean for H Beam End Face Milling Machine? Any Factors affecting Design of the Workpiece Fixture in H Beam and Pipe End Face Milling Machine? Generalization on Structure of the Workpiece Fixture in H Beam End Face Milling Machine Several Exemplifications on Workpiece Fixture in H Beam End Face Milling Machine Read More

Wuxi JACK BOX H Beam End Face Milling Machine,

the Most Popular Steel Structure Machining Equipment among Customers!

Typical Workpieces of Standard Models Steel Structure End Face Milling Machine

The Most Often Selected Models of Standard Steel BOX H Beam End Face Milling Machine

Wuxi JACK DX1520 H Beam End Face Milling Machine mills on long H Beam at customer site:

Running Videos of Wuxi JACK Standard Models Steel BOX H Beam End Face Milling Machine

Technical Parameters of Wuxi JACK Standard Models Steel Structure BOX H Beam End Face Milling Machine

Technical Leading Points of Wuxi JACK Steel Structure End Face Milling Machine

1. High Power Milling Head in Wuxi JACK Steel BOX H Beam End Face Milling Machine:

2. Strong Points of Wuxi JACK Milling Head for Running Steel Structure End Face Milling Machine:

3. User Friendly Operation on Spindle Revolutionary Speed Adjustment in Wuxi JACK BOX H Beam End Face Milling Machine:

4. Consumables Facer Blade in Wuxi JACK Steel Structure End Face Milling Machine:

Powerful Capability of Wuxi JACK Steel BOX H Beam End Face Milling Machine

1. Usage of Standard Models BOX H Beam End Face Milling Machine:

2) 3 typical types of steel Beams being finish milled from Wuxi JACK Beam End Face Milling Machine: (Fig.1)

2. CNC Beam End Face Milling Machine:

Typical special cross section workpieces appliable for CNC Beam End Face Milling Machine: (Fig.2)

3. Scope of Standard Models BOX H Beam End Face Milling Machine:

Wuxi JACK DX1520 Cross BOX H Beam End Face Milling Machine (Fig.3)

Wuxi JACK DX0810 Steel Structure End Face Milling Machine (Fig.4)

4. Importance of Standard Models BOX H Beam End Face Milling Machine:

High Power and Powerful Milling Head in Wuxi JACK Steel Structure End Face Milling Machine

The Finished End Facing made by Wuxi JACK End Facing Machine

Milling Head of H Beam End Face Milling Machine

3. Working Style of BOX H Beam End Face Milling Machine:

Technical Parameters of Wuxi JACK Steel Beam End Face Milling Machine

2. Medium Large duty BOX H Beam End Face Milling Machine

1. Standard Models BOX H Beam End Face Milling Machine

Technical Specialties of Standard Models BOX H Beam End Face Milling Machine:

Technical Parameters of Standard Models BOX H Beam End Face Milling Machine:

Vertical End Face Milling Stroke

800 ~ 2,000 mm

2000mm not included

Working Speed of Horizontal End Face Milling

150 ~ 800 mm/min.

A.C. Inverter Control

1200 mm/min.

Constant Speed

Working Speed of Vertical End Face Milling

150 ~ 800 mm/min.

A.C. Inverter Control

Power of Milling Head Horizontal Drive Motor

2.2 kW

Variable frequnecy motor

Power of Vertical Drive Motor

3 kW

Guide of Milling Head in Horizontal and Vertical Direction

Heavy duty Precise Linear Guiderail, assembled onto machine base bed and column

Power of Milling Head

7.5 kW

Hydraulic Workpiece Clamping Rack

1 Group

Conventional or Special made working table

3. Heavy duty Large Steel Structure End Face Milling Machine:

4. CNC Beam End Face Milling Machine

5. Steel Structure Milling and Facing Center:

Milling and Facing Center is composed of:

Wuxi JACK Capability on Milling and Facing Center:

Application Range and Related Equipment of Standard Models BOX H Beam End Face Milling Machine

2. Typical Steel Structure Lines being Equipped with BOX H Beam End Face Milling Machine:

3. Pipe End Face Milling Machine:

4. Related Equipment with Steel Structure End Face Milling Machine:

FAQ on Standard Models Steel BOX H Beam End Face Milling Machine

Q What is Position of Conventional Models H Beam End Face Milling Machine in its Product Family?

Q What are Technical Superiorities of Wuxi JACK Steel Structure H Beam End Face Milling Machine?

Q What are Critical Specifications when Choosing Conventional Models Steel Structure H Beam End Face Milling Machine?

Q What are Critical Operation in Steel Structure H Beam End Face Milling Machine?

Q Why Customers from Steel Structure and Other Manufacturing Industry need Pipe BOX H Beam End Face Milling Machine?

Other Series of Products We Own besides BOX H Beam End Face Milling Machine

Steel Structure BOX I H Beam End Face Milling Machine Blogs

150 ~ 800
mm/min.

150 ~ 800
mm/min.