Background Showing Operating Status: Every attached photo of this product section has operator working on the machine --- Yes, this is the focus of attention we will have in this segment of the Wuxi JACK ZHJ15 model 3 in 1 H Beam Fabrication Machine: The relationship between working staff and this powerful equipment for H Beam production.
A. How does People Interact with Wuxi JACK ZHJ15 Integral Function 3 in 1 H Beam Welder Machine?
1. Expectation on People Working on the 3 in 1 H Beam Production Machine:
1) Core Ideas: In essence, machine serves people. No matter in view of delivering finished product for the convenience of human life, or in view of helping people growing more skilled and valuable;
2) Operator Capability: As an operator of the ZHJ series H Beam 3 in 1 Assembly Welding Straightening Machine, he or she should be familiar with structure/ performance/ operation and common troubleshooting of this Vertical 3 in 1 H Beam Welder Machine, commanding on knowledge on SAW (Submerged arc welding), strictly abide by safety regulation of workshop, and with time going, growing from novice to veteran:
3) Operators work on Wuxi JACK ZHJ15 model machine at a Chinese steel structure customer workshop: (Fig.1)
2. Expectation on ZHJ Models Vertical 3 in 1 H Beam Welder Machine:
1) Performance: This automatic running high efficient machine for the purpose of H Beam production, should be a set of well established quality product of consistent and reliable work performance, with complete function, and produced from high quality workmanship, which is the duty of Wuxi JACK:
2) Wuxi JACK ZHJ15 model machine produces out superior quality welded H Beam at customer site, automatically: (Fig.2)
3. Tasks of Operator Duty on ZHJ15 model 3 in 1 H Beam Fabrication Machine:
This mainly covers:
1) Daily operation based on operating instruction drafted by process technology engineers;
2) Service and maintenance according to suggestion from machine producer (Wuxi JACK), and instruction manual drafted by facility engineers;
3) Supervisory control of the equipment, which should be stipulated in TPM (Total Preventive Maintenance);
4. In all, the principle of “Action and reaction” tell us, that the more careful you take on this automatic 3 in 1 H Beam Production Machine, the better and more rewarding outcome you get from it: The long time stable high standard operation of the machine.
B. Routine Operation of ZHJ15 Vertical 3 in 1 H Beam Welder Machine:
1. Content of Job for Operating H Beam 3 in 1 Assembly Welding Straightening Machine:
This is a set of automatic running and user friendly equipment for H Beam production. The main duty of operator has 3 sections of:
1) Material Handling into and out of the Machine:
a) Manual loading and unloading of raw materials (flange and web cut from CNC Strip Plate Cutting Machine);
b) WIP (Work in process) of welded T Beam;
c) Finished workpieces of welded H Beam/ I Beam:
Loading WIP T Beam and the 2nd piece of flange onto input conveyor roller table of Wuxi JACK ZHJ15 model 3 in 1 H Beam Production Machine: (Fig.3)
2) Process Control:
a) Before official running of the machine, set up series of parameters involving process steps for H Beam production, by means of manipulating operating panel and control console of the machine and SAW power supply:
b) Operator manages on operation of Wuxi JACK ZHJ15 model 3 in 1 H Beam Welder Machine before official work: (Fig.4)
3) Observe on working process of the machine during T Beam/ H Beam/ I Beam manufacture, and if necessary, make adjustment on process control parameters of machine or welding power supply, as is shown in the attached photos and below:
Operator sit alongside mainframe of Wuxi JACK ZHJ15 model 3 in 1 H Beam Production Machine, for observing and monitoring on steel structure parts production process: (Fig.5)
2. For quick understanding on structure and working principle of Wuxi JACK ZHJ series 3 in 1 equipment for fulfilling H Beam welding and fabrication, please check product section of ZHJ18 model and ZHJ20 models machine.
C. The Convenience for Work on Wuxi JACK ZHJ15 Model 3 in 1 H Beam Production Machine:
Design and develop this ZHJ series machinery takes fully consideration on safe and easy operation in the period, for getting the best ergonomics performance:
1. Layout of ZHJ15 Vertical 3 in 1 H Beam Welder Machine:
1) The central area of the machine is an area of around 2,000mm width by 2,100mm length, and surrounded with lateral brackets for protection on working staff and material;
2) In this way, people can not get access to rolling and transmission part of the H Beam Welding Equipment, which may bring hidden harm to them:
3) Working site of Wuxi JACK ZHJ15 model at steel structure factory: (Fig.6)
2. Bright Central Zone of H Beam 3 in 1 Assembly Welding Straightening Machine with Working Lamp:
1) On the other hand, this makes the central area a bit dark and lacks sufficient light. For this reason, a LED light is installed just above the central working area of Wuxi JACK Vertical 3 in 1 H Beam Welder Machine, on the bottom surface of gantry beam:
2) The bright function area (H Beam assembly, welding, straightening) of Wuxi JACK exported ZHJ15 model machine: (Fig.7)
3. Assemblies with Alarm Color in Wuxi JACK 3 in 1 H Beam Welder Machine:
1) The external transmission units of the machine, including chains and sprocket on the roller tables of input and output conveyor, and connection between assembling and straightening in the mechanical main body, are all covered with eye catching bright yellow cover:
2) Bright yellow color hood along input and output conveyors roller tables: (Fig.8)
4. The height of “operating center” of Wuxi JACK ZHJ15 model Vertical 3 in 1 H Beam Welder Machine: Panel and control consoles of welding power supply, are at comfortable level for people standing and sitting, without strenuous effort;
5. Remote Simple Pendent for Quick Start and Stop:
1) The exposed rolling rollers for straightening, at workpiece outlet of the machine, which can not be covered, has local button box for quick access and use, in case of contingency happens, and shut off machine operation immediately:
2) The left lower corner: Quick and convenient small operating box: (Fig.9)
D. Technical Parameters of ZHJ15 Model H Beam 3 in 1 Assembly Welding Straightening Machine:
Technical Parameter | ZHJ15 User Friendly 3 in 1 H Beam Fabrication Machine |
Finished H Beam Web Size | Height: 200 ∼ 1500 mm; Thickness: 6 ∼ 32 mm |
Finished H Beam Flange Size | Width: 150 ∼ 750 mm; Thickness: 6 ∼ 40 mm |
Workpiece (Welded H Beam) Length | 3 ∼ 15 m (Can be special made) |
Three in one Working Speed of Assembly/ Welding /Straightening | Scope: 200∼1200 mm/min.（Stepless, A.C. Inverter Control, VFD Working Speed: 500~ 700 mm/min. |
Height of Single Pass Welding Seam on Finished H Beam | Max. 8~12 mm, 0° flat fillet welding of SAW |
Workpiece Delivered | Welded H Beam/ T Beam of Symmetric Cross Section shape Only |
Machine Overall Dimension （L× W× H） | 28m × 4m ×4.2m |
Input / Output Conveyor Roller Table | 10~11m length each，3 segments each; One segment with motor, two segments follower |
Driving Mode | Assembly/ Straightening: Hydraulic Cylinder Workpiece Traveling: A.C. motor |
Flange and Web Assembling Mode | Hydraulic motor and cylinder automatically in phase |
Hydraulic System Rated Power and Pressure | 4Kw, 4~ 8 MPa |
Welding Mode | SAW (Submerged Arc Welding), Single Arc or Twin Arc |
Welding Current | Working current: 380~ 750A; Up Limit: 1000 A |
