Friendly Operation Pull Through I H Beam Welder for Fabrication

A. Outline on PHJ and ZHJ Models 3 in 1 I H Beam Production Machine:

1. Background: The attached photos show different models of Wuxi JACK PHJ and ZHJ series 3 in 1 I H Beam Fabrication Machine in the stage of installation and put into operation at customers site;

2. There are 2 branches of Integral Function I H Beam Welding Machine, PHJ and ZHJ Models:

1) 3 Standard Models: Of which, PHJ group Pull Through Vertical I H Beam Welder has three standard models of PHJ15/ 18/ 20, which is nominated based on the largest height of H Beam web height available for production: 1500/ 1800/ 2000 mm;

2) ZHJ models machine also has three standard models of ZHJ15/ 18/ 20;

3) Finished H Beam Cross Section Comparison from Wuxi JACK PHJ and ZHJ Series Integral Function I H Beam Welding Machine: (Fig.1)

The major difference between PHJ and ZHJ is cross section of welded I H Beam manufactured shown in below small sketch, and related the way of H Beam assembling operation in the two types of machine: 

B. Technical Information on PHJ and ZHJ series Integral Function I H Beam Welding Machine:

1. The most important questions customers have interest on automatic equipment are: Application Scenario/ Constructure and Layout/ Working Principle/ Process Step/ Operation;

2. These information on Wuxi JACK Integral Function I H Beam Welding Equipment can be found from product section of ZHJ15 and ZHJ18;

3. Besides, the comprehensive introduction is available in the product page of Integral Function I H Beam Welding Machine.

C. Operation in PHJ and ZHJ series Pull Through Vertical I H Beam Welder:

Operating Buttons Distribution:

1. Central Working Zone in 3 in 1 I H Beam Fabrication Machine: (Fig.2)

1) As can be seen from the 1^st photo and above small photo, the central working station of the machine is at right hand of mechanical main frame, standing at outlet side, and facing the input conveyor;

2) This is for the purpose of friendly operation for operator when operating on the Pull Through Vertical I H Beam Welder, that he/she can manage the entire working process of the machine conveniently;

3) The central working station consists of 3 main elements: The operating panel of the machine itself, and the 2 pieces of control consoles for SAW (Submerged arc welding) power supply. The operating panel and control console can be studied clearly in the 2^nd and 3^rd photos and below:

Operating Panel of Wuxi JACK PHJ and ZHJ Integral Function I H Beam Welding Machine: (Fig.3)

Control Console of SAW Power Supply equipped in Integral Function I H Beam Welding Equipment: (Fig.4)

2. Remote Control Button Box in PHJ and ZHJ Series 3 in 1 I H Beam Production Machine:

1) Besides, for the purpose of easy access and convenient operation, there are 2 pieces of remote button boxes placed at assembly cell and straightening cell of the machine respectively;

2) These remote control boxes have small size, and installed with only 3 buttons (Up/ down/ STOP). Please check the attached 2^nd and 5^th photos, and below small photos:

Remote control box at Wuxi JACK Integral Function I H Beam Welding Equipment: (Fig.5)

D. Operating Panel and SAW Control Console of the 3 in 1 I H Beam Fabrication Machine:

These two units are the “Commanding center” of the Pull Through Vertical I H Beam Welder:

1. SAW Control Console in PHJ and ZHJ Integral Function I H Beam Welding Machine:

1) In any one set of PHJ and ZHJ series machine, there are two pieces of SAW control soles, for controlling the two sets of SAW power supplies. The 2 pieces of control console are installed together, so that operator can manage the two sets of SAW power supplier with easy operation:

The 2 pieces of SAW control console in PHJ and ZHJ machine: (Fig.6)

2) These SAW power supply control consoles are supplied together with the SAW power supplies/wire feeders from suppliers;

3) On this control console, all the critical steps/ parameters for managing welding process in the Integral Function I H Beam Welding Machine: Welding Start/ Stop; Welding feature of Constant Current/ Constant Voltage; Welding Wire Inch Up/Down; Welding Current/ Voltage; Wire feeding speed, can all be set up here;

4) During work, the above mentioned technical parameters can be displayed in real time on the control consoles;

2. Operating Panel in PHJ and ZHJ Integral Function I H Beam Welding Equipment:

This is the core managing element for successful running of the machine: (Fig.7)

As can be seen from the above small photo and attached photos, the operating panel can be divided into 3 sections of:

1) The top section in the panel, for all the primary working cells control: The machine itself, assembling, welding and straightening;

2) The left lower section in the panel, for managing all function units equipped with the machine;

3) The right lower section in the panel, for assisting unit and working speed display in real time.

E. Technical Parameters of PHJ and ZHJ Models 3 in 1 I H Beam Production Machine: