Labor Saving Workpiece Loading SXBJ-15 Heavy Duty Edge Milling Machine
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Labor Saving Workpiece Loading SXBJ-15 Heavy Duty Edge Milling Machine

A. The Unique Merit of SXJ-15 Large Size Plate Welding Groove Edge Milling Machine:
B. The Importance of Hydraulic Drive Auxiliary Workpiece Handling Racks for Heavy duty Edge Milling Machine:
C. Several Useful Features of Milling Head Equipped in SXBJ15 Large Size Plate Welding Groove Edge Milling Machine:
D. Technical Parameters of SXBJ-15 Large Size Plate Welding Groove Edge Milling Machine:
 
Availability:
Quantity:

A. The Unique Merit of SXJ-15 Large Size Plate Welding Groove Edge Milling Machine:

1. Exclusive Disparity: As hinted from its model name, this Wuxi JACK delivered Large Size Plate End Milling Machine distinguishes itself, from all the products produced by other suppliers in the market, by means of the delicate design and produced hydraulic oil cylinder drive workpiece moving system. Shown in the attached and below photos:

2. The hydraulic oil cylinder acting roller tables equipped in Wuxi JACK large size machine for plate edge grooving , with a piece of steel plate on it: (Fig.1)

Fig1 Advanced Function Edge Milling Machine 94

3. Specification of Hydraulic Supplementary Loading unit in Large Size Edge Milling Machine:

1) The design on this mechanism is depended on the basis of specific size range of machine on edge grooving workpieces, which are to be processed in the machine for edge milling operation: Max. Length/ Width / Thickness of workpiece steel plate;

2) For example, for this SXBJ-15 model double heads long stroke Heavy duty Edge Milling Machine, suppose the largest size of steel plate is: (Length 16,000mm x width 8,000mm), Wuxi JACK makes this powerful loading unit into the format of: 7 pieces of cover plates, with 8,000mm extended long each;

3) Loading Capacity: Steel plates thickness determines its heaviest weight, and correspondingly loading capacity of the supplementary system in the large size machine of plate edge milling, for which we select proper power of oil cylinders.

4. Composition of Hydraulic Roller Table in SXBJ125 Large Size Edge Milling Machine:

For this SXBJ-15 model machine: There are seven units of hydraulic drive workpiece handling racks, which are installed ahead of machine worktable, as you can observe from the attached first photo and below:

1) The 7 pieces of hydraulic drive workpiece loading brackets at the front of Wuxi JACK SXBJ-15 model machine main frame: (Fig.2)

Fig2 Large Edge Milling Machine 88



B. The Importance of Hydraulic Drive Auxiliary Workpiece Handling Racks for Heavy duty Edge Milling Machine:

1. The Max. Weight of Workpiece in SXBJ-15 Large Size Edge Milling Machine:

1) The largest size of workpiece that to be edge milled in this set of SXBJ-15 machine is: 15m length3m width160mm thickness;

2) So, what is the total weight of this piece of large steel plate to be processed in the SXBJ-15 model machine for edge milling ?

It equals to 15m length x 3m width x 160mm thickness x 7.85 Ton/ Cubic Meter = 56.52 Ton, really heavy;

2. Challenge on Workpiece Handing in Large Size Plate Edge Milling Machine without Hydraulic Auxiliary Unit:

Suppose you plan to have edge beveling on a piece of such big and heavy steel plate in the SXBJ-15 Edge Grooving Machine:

1) Utility Necessary: Not only traveling crane of 60 Ton capacity should be prepared at working zone of the machine for edge milling job;

2) Hidden Risk: But also you need to consider the safety and easy way of loading such jumbo workpiece into the large size machine;

3. Benefits of Hydraulic Auxiliary Unit for Operation on Heavy duty Edge Milling Machine:

1) This is the reason that, nowadays, during introducing Large Size Edge Milling Machine, we usually recommend the hydraulic drive workpiece loading and unloading system to customers;

2) With this hydraulic drive steel plate pushing and pulling unit, not only the large and heavy workpieces can be positioned into working table of the Heavy duty Edge Milling Machine with great ease and security;

3) But also the steel plates can be protected from being scratched, which is an issue in traditional way of material pushing in machine before and after edge milling operation;

4. Operating Hydraulic Drive Workpiece Loading Unit in Edge Grooving Machine:

1) The working principle of this auxiliary unit is to raise the steel plate under the drive of hydraulic oil cylinders. Below is its dedicated operating pendant for operating the system in the machine:

2) Hand held operating pendant of Hydraulic drive workpiece loading unit, equipped in Wuxi JACK exported to Russia SXBJ-15 Large Size Edge Milling Machine: (Fig.3)

Fig3 Advanced Function Edge Milling Machine 6J3

3) It is unique feature and mature technology of the Edge Milling Machine produced by Wuxi JACK. Please check the attached video, for viewing the commissioning on this hydraulic supplementary unit, during production on Wuxi JACK machine products.



C. Several Useful Features of Milling Head Equipped in SXBJ15 Large Size Plate Welding Groove Edge Milling Machine:

1. The “High End” Milling Head in SXBJ-15 Large Size Plate Edge Milling Machine:

1) Milling head is “soul” for any set of machine for edge milling operation. For this set of exported to Russia large size model, Wuxi JACK adopts the advanced “high end” function milling head;

2) Compared with 7.5kW milling head in general purpose Edge Milling Machine, the milling head in this SXBJ-15 model Heavy duty Edge Milling Machine has higher power of 11kW, which will have higher efficiency in edge milling operation;

3) Also, the milling head has six grades of spindle revolution to be adjusted for, during running of the machine for edge milling on large sheet metal;

4) The 11kW power 6 grades revolutionary speed advanced milling head installed in Wuxi JACK SXBJ-15 model machine: (Fig.4)

Fig4 Large Edge Milling Machine 7J IMG_20220102_151255

2. Guard Plates to Fend off Flying Scraps in Large Size Plate Edge Grooving Machine:

1) Shown in the below photo, the facer blade of the milling head in this advanced configuration Edge Milling Machine is surrounded with guard plates around its four sides, to obstruct flying scraps from doing harm;

2) The fender plate protecting milling head in Wuxi JACK SXBJ-15 machine for edge milling: (Fig.5)

Fig5 Large Edge Milling Machine 8J IMG_20220105_125532

3. Proximity Switch Detecting Angular Position of Milling Head in Large Size Edge Milling Machine:

1) The angular position of milling head is critical technical parameter in the machine of edge milling, which determines finished groove angle, on edges of workpiece steel plate

2) As shown in below photo, the proximity switch works for detecting precise position of the milling head during its adjustment in the machine, and gives off click sound upon arrival;

3) The proximity switch assembled on milling head of Wuxi JACK SXBJ-15 large Edge Milling Machine: (Fig.6)

Fig6 Advanced Function Edge Milling Machine 9J3 IMG_20220105_142644



D. Technical Parameters of SXBJ-15 Large Size Plate Welding Groove Edge Milling Machine:

Model

Technical Parameter

SXBJ-15 Double Heads

Large Size Edge Milling Machine

Workpiece Loading and Unloading Way

By hydraulic Drive Pushing and Pulling Unit

Sheet Metal Plate Thickness Range

6∼160 mm

Angle Range of Up Milling Unit

-45° to +45°

Angle Range of Lower Milling Unit

-45° to +45°

Max. Working Stroke of Plate   Edge Milling

15,000 mm

Sheet Metal Plate Width   Range

600mm to 3,000 mm

Quantity of Hydraulic Clamping Jacks

21 Pieces

Edge Milling Head

11 kW, 2 sets

Spindle rpm Scope of Milling Head

65 ~ 715 r/min., 9 grades by handwheel

Milling Tilting Angle Management

By Human Machine Interface

Hydraulic Power Motor

5.5 kW

Milling Unit Traveling Motor Power

2.2 kW

Milling Unit Lifting Motor Power

1.1 kW

Milling Tilting Management

A.C. Motor drive and encoder, proximity switch

Edge Milling Working Speed

150∼800 mm/min.  Stepless and

Continuous controlled with inverter

Idle High Running Speed of Milling Units

4000 mm/min.

Applicable Diameter of Facer Plate

D=Ø125 ~ Ø320mm (Ø200mm For delivery)

Quantity of Hydraulic Jack Screw

8 sets, intermittently installed

Worktable Length x Width x Height

18.7m x 550 mm x 1050 mm





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