YTJ-40~50 Hydraulic High Efficiency Automatic H Beam Flange Straightening Machine
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YTJ-40~50 Hydraulic High Efficiency Automatic H Beam Flange Straightening Machine

Position of YTJ-40/50 Hydraulic H Beam Straightening Machine:
Structure Analysis on YTJ-40/50 Hydraulic I Beam Straightening Machine:
Adjustment of the Two Top Straightening Rollers Accommodating Flange Width in YTJ-50/60 Hydraulic H Beam Straightening Machine
Summary on Full Range of Vertical Mechanical and Hydraulic H Beam Straightening Machine to make Comparison:
Availability:
Quantity:

1. Position of YTJ-40/50 Hydraulic H Beam Straightening Machine:

YTJ-40 and YTJ-50 models are the intermediate product category, connecting HYJ series mechanical motor drive and YTJ series hydraulic drive in terms of:  


H Beam cross section orientation: (Fig.1)


Fig H Beam Straightening Machine

1) Medium straightening capacity of 40~50mm flange thickness for Q345 steel (Tensile strength is 510~600MPa);

2) Machine structure and straightening process more approach to mechanical HYJ series motor drive machines, but in the same kind of hydraulic drive as YTJ-60 and YTJ-80 models.


2. Structure Analysis on YTJ-40/50 Hydraulic I Beam Straightening Machine:

1) H Beam Web Positioning Unit in the H Beam Straightening Machine:

Different from YTJ-60 and YTJ-80 models, (please check previous product, item 2), after adjusting span between the two top straightening rollers, secure of H Beam web is made with manual leadscrew at both sides of machine body;

Please check picture as below:  


Mechanical main body: (Fig.2)


Fig1 H Beam Straightening Machine 12- IMG_0211

2) As can be seen from above, in YTJ-40/50 models: (Fig.3)

   Fig2 H Beam Straightening Machine 13- 20210703102550 Fig3 H Beam Straightening Machine 14

a) There are two pairs of web positioning rollers at the front side and back side of machine main frame;

b) Each pair has left and right two sets of positioning rollers;

c) Each set has top and bottom two pieces of positioning rollers;

d) In all, for one set of YTJ40~50 Hydraulic I Beam Flange Straightening Machine, there are eight pieces of positioning rollers in total for Web clamping purpose;

e) Movement of these positioning rollers is made with handwheel at both sides of machine body, by way of leadscrew;

f) HYJ series mechanical motor drive models machines has same structure as above for this mechanism.



3. Adjustment of the Two Top Straightening Rollers Accommodating Flange Width in YTJ-50/60 Hydraulic H Beam Straightening Machine:

For YTJ40 and YTJ50 models machine structure, this unit is also same as mechanical HYJ series motor drive structure, but different from YTJ60 and YTJ80 heavy duty ones:

1) To have distance of the two pieces of top straightening rollers match with various width of H Beam flange width, this straightening unit should be movable;

2) Instead of driven with oil cylinder as in the case of YTJ-60 and YTJ-80 models, movement of the straightening unit is realized with handwheel by means of leadscrew, along the T slot at its beneath: 


Straightening unit guiding mechanism in H Beam Flange Straighten Machine: (Fig.4


Fig4 I Beam Straightening Machine 8- 20141203155310

3) Do not make confusion with handwheels for clamping H Beam web mentioned in item 1 with the handwheels here. In the above picture, these two handwheels are at the upper location of the machine main body.



4. Summary on Full Range of Vertical Mechanical and Hydraulic H Beam Straightening Machine to make Comparison:

Please check below specification data sheet on various models of machine:

Full Range H Beam Straightening Machine Working Capacity Analysis

Model

Straighten capacity on   Flange Thickness (mm)

Straighten Principle

Straighten Power Source

Web Positioning and Clamping unit

Distance Adjustment of the   2 Top Straightening rollers to accommodate flange width

HYJ-series Mechanical

Q235 up to 40mm

The 2 Top Straightening   Rollers Press Downward

Motor Reducer

Manual handwheel by way of lead-screw

Manual handwheel by way of lead-screw along T-slot

YTJ40~50 Hydraulic

Q345 up to 40/50 mm

The 2 Top Straightening   Rollers Press Downward

Hydraulic Oil Cylinder

Manual handwheel by way of lead-screw

Manual handwheel by way of lead-screw along T-slot

YTJ60~80 Hydraulic

Q345 up to 60/80 mm

The 1 Bottom Straightening   Roller Press Upward

Hydraulic Oil Cylinder

One side handwheel &   leadscrew, the other side Hydraulic Oil Cylinder along guiding bush

Hydraulic Oil Cylinder



5. Technical Parameters of YTJ-40/50 Hydraulic H Beam Straightening Machine:

PARAMETER

Specification

NOTE

Model

YTJ-40~50 and Custom made

Hydraulic H Beam Flange Straightening Machine

Straightening Power

Hydraulic Pump station

H Beam Material

Q345

Tensile strength 510~600MPa

Flange Thickness (s) (mm)

6 ~ 40/50 or   higher

Special made available

Flange Width (b) (mm)

200 ~ 800

Web Thickness (a) (mm)

≤40

Web Height (h) (mm)

200-1500

H Beam Length (mm)

4000 ~ 12000


Straighten Speed (mm/min)

≈9000


Main Motor Power (kW)

15 or higher


Hydraulic Station Power (kW)

5.5 ~9


Power Supply

3P 380V for   China

Can be made on country of customer


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