LHZ Precise And Efficient Cross Slide Welding Manipulator with GMAW
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LHZ Precise And Efficient Cross Slide Welding Manipulator with GMAW

1. Automatic Welding Manipulator with GMAW:
2. Technical Difference between SAW and GMAW Welding Column and Boom:
3. GMAW Welding Power Supply Applied in Welding Manipulator:
4. Complement on Configuration of LHZ GMAW Welding Column and Boom:
5. Technical Parameters of Automatic Welding Manipulator with GMAW:
Availability:
Quantity:

1. Automatic Welding Manipulator with GMAW:

The GMAW Welding Column Boom is a sub-group of the product family, which is equipped with gas shielded arc welding,including:

1)  Automatic with GMAW - CO2 Welding;

2)  With MIG Welding - Metal inert gas welding;

3)   With MAG Welding - Metal arc gas welding



2. Technical Difference between SAW and GMAW Welding Column and Boom:

Compared with SAW (Submerged arc welding) mode, GMAW (Gas metal arc welding) or Gas Shielded welding features in:

1) Small welding current, 350~500A compared with 1000A/ 1500A in SAW;

2) Flux cored welding wire, compared with solid wire in SAW welding mode;

3) Workpiece Plate Thickness: Being applied for welding small thickness material, which is usually 12mm and less, compared with 12mm plus thickness in SAW Column Boom Welding Manipulator;

4) Workpiece Material: Besides the most common applied carbon steel, other common used materials can also be welded with GMAW: Stainless steel, Al, bronze, etc. This reminds us other welding equipment that is adopted with GMAW welding: such as Small Tank Longitudinal Welding Machine;

5) Applicable Workpiece Feature: Workpieces fitting for GMAW Weld Manipulator are usually “small and delicate”, compared with “Large and heavy” in SAW welding mode models: 

Wuxi JACK LHZ3030 Welding Manipulator with HGK20 leadscrew adjust Welding Rotator: (Fig.1)

Fig1 Welding Center Manipulator Roller Bed 5 100_9347

6) Welding Assistant Element: There is no welding flux recovery unit necessary in GMAW welding mode operation;

7) Effect on Personnel Health: There is intense welding arc generated in the process of GMAW, especially CO2 welding, which is harmful to people eyesight. So, operator of GMAW Weld Column and Boom should take purposed care to protect their eyes, including eye goggle and welding mask;

8) Welding Precision: Due to the relatively small size of workpieces and its “refined” materials, such as stainless steel/ Al, GMAW Welding Manipulator generally has higher demand on welding precision. The attached pictures show the high precision models welding machine tools with GMAW used in a pharmaceutical factory, for the purpose of welding small stainless barrel;

9) Welding power supply used in LHZ GMAW Welding Column and Boom has several options. The 2 most often used are Chinese HUAYUAN NB-350/ 500, and Panasonic YD-500GL5. The attached pictures show the Panasonic YD-500GL5 equipped in GMAW high precision models equipment:  

Panasonic YD-500GL5 GMAW welding power supply: (Fig.2)

Fig2 Welding Column and Boom



3. GMAW Welding Power Supply Applied in Welding Manipulator:

1) GMAW welding power supply are full digital units, with specialties of Function Extend software/ IoT module/ Process Technology Software package/ Communication Expand module/ RFID card/ iCloud system. Customers of LHZ automatic Welding Manipulator with GMAW can select these capabilities based on your practical condition;

2) GMAW welding power supply has good welding performance on various metal materials;

3) This high end GMAW welding power supply can realize light splash and short circuit transfer under small welding current;

4) With standard Root welding function, the power supply is applicable for Pipe Back Welding Machine, and large clearance welding;

5) The extendable deepen penetration arc function is suitable for large fusion penetration welding which is applied in Gantry Welding Machine, and or back welding on thick plate;

6) GMAW welding power supply also has rich assortment of optional process technology software to be selected, which has satisfactory adaptability on special material and or special process technology. This makes the LHZ GMAW precise and efficient Welding Manipulator more powerful and versatile;

7) The standard embedded IoT module and analogue communication interface and extendable digital interface can be used for automatic dedicated welding equipment and or robot welding.



4. Complement on Configuration of LHZ GMAW Welding Column and Boom:

1) The remaining welding components used in LHZ GMAW Weld Manipulator, including welding wire feeder, welding torch mechanism, welding consumables, also have various models and specifications to be selected, based on concrete application scenario of customers;

2) Loading weight of GMAW Column and Boom Welding Manipulator sees more light duty and medium duty than heavy duty models machinery, because of workpiece application range of GMAW (Comparatively “small” and “delicate”).



5. Technical Parameters of Automatic Welding Manipulator with GMAW:

LHZ Automatic Welding Column and Boom with GMAW

Model

LHZ

2×3

LHZ

3×4

LHZ

4×4

LHZ

4×5

LHZ

5×5

LHZ

5×6

LHZ

6×6

LHZ

7×7

LHZ

8×8

Boom Up and Down Max. Valid Stroke (mm)

2000

3000

4000

4000

5000

5000

6000

7000

8000

Boom Horizontal Max. Valid Stroke (mm)

3000

4000

4000

5000

5000

6000

6000

7000

8000

Boom Vertical Moving Speed (mm/min.)

1000

1500

Boom Horizontal Moving Speed (mm/min.)

120 ~ 1200/

80 ~ 1000

Max. Loading at Front End of Horizontal Boom (kg)

80

80~ 120

200

500

400

Welding Seam Tracking Range

100 ~ 200 mm

Welding Seam Tracking Speed

200 ~ 250 mm/min.

Welding Seam Tracking Precision

± 0.25 mm

Applicable Welding Mode

GMAW: CO2, MIG, MAG

Max. Welding Current

350A/ 500A

Applicable Welding Material

Carbon steel/ Stainless Steel/ Al


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WUXI JACK TECHNOLOGY CO., LTD
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