Subject of This Blog on Welding Rotating Roller Support:
1) Importance of the Equipment: Pipe Welding Rotator has extensive application in the field of barrel fabrication. There exist large variety of Welding Rotating Table, which differs from each other on the aspects of Structure/ Loading Tonnage/ Technical Features;
2) Significance of Proper Choice: Correspondingly, when customer select on specific design of Welding Pipe Rotator, proper choice matters most on the Total budget/ Performance/ Service Life of the Welding Rotating Table;
3) Topics on Welding Roller Rotator in this Blog:
Usage/ Nomination/ Strong Points/ Category of the welding equipment;
Self Adjusting type welding equipment;
Leadscrew Adjusting type welding equipment;
Bolt Adjusting type welding equipment;
Some Special Made type welding equipment;
Summary on Wuxi JACK Pipe Welding Rotator
A. Usage/ Nomination/ Strong Points/ Category of Welding Pipe Rotator:
1. What can Pipe Welding Rotator do for Customers?
1) Function: As its name suggests, Pipe Welding Rotator is applied for fabricating on pipe and other cylindrical working parts, covering all process steps of welding/ assembling/ painting/ testing, etc.;
2) Inseparable: Conversely, the manufacture on pipe workpieces can not be fulfilled without the support from this welding equipment;
3) Working Principle of the Welding Roller Rotator:
a) Welding Pipe Rotator refers to the welding equipment that drives circular simple weldments into rotation, utilizing friction force generated between the weldment and Welding Roller Rotator;
b) By means of revolving its Rotating Roller Support, workpieces can be changed its orientation continuously in controllable manner, so as to acquire expected production target;
4) A piece of heavy tank being laid on Wuxi JACK HLK800 model (800 Ton loading capacity) Pipe Welding Rotator: (Fig.1)
2. Nomination on Welding Rotating Roller Support:
1) Nominations: In English language, there are numerous phrases describing this widely applied Welding Pipe Rotator: Welding Rotating Table/ Welding Roller Rotator/ Pipe Welding Rotator/ Welding Rotating Roller Support... All denoting its structure and working features;
2) A batch of Wuxi JACK HGZ80 model (80 Ton loading capacity) Self Adjusting Pipe Welding Rotator in production: (Fig.2)
3. Strong Points of Welding Rotating Table:
In the field of vessel fabrication, these Welding Roller Rotator got widely application, benefitting from its positive features of:
1) Simple structure and compact size;
2) Easy operation and maintenance;
3) Convenient transportation and fixation;
4) Low period cost of equipment purchase;
5) Low variable cost of daily running and service;
6) Full line of category and loading capacity, from several hundred kilograms up to 2,000 tons;
4. General Classification on Welding Roller Rotator:
Based on structure and way of adjusting on center span of Welding Roller Rotator, these welding equipment can be divided into 4 general types of:
1) HGZ models Self Adjusting type - Automatic swing;
2) HGK models Leadscrew Adjusting type;
3) HLK models Bolt Adjusting type;
4) Special Made ones
B. Self Adjusting Pipe Welding Rotator:
1. What is Self Adjusting Pipe Welding Rotator?
1) Way of Roller Span Adjusting: Getting clue from its nomination, self adjusting type equipment accommodates on varying diameters of working parts, by means of automatically swinging its 2 pairs of symmetric assembled Welding Roller Rotator;
2) Operation: In this way, you can say that self adjusting type welding Pipe equipment has the simplest operation, by just laying workpieces onto its Rotating Roller Support;
3) Design sketch on Wuxi JACK HGZ series Self Adjusting Pipe Welding Rotator: (Fig.3)
2. Structure Feature of Self Adjusting Pipe Welding Rotator:
1) The most conspicuous uniqueness of Self Adjusting type welding machine lies in its quantity of Welding Roller Rotator: There are 4 pieces in one set of the Rotating Roller Support, instead of two pieces / each set in leadscrew adjusting and bolt adjusting types equipment;
2) Batch production on Wuxi JACK HGZ80 model Self Adjusting Pipe Welding Rotator: (Fig.4)
3. Technical Specifications of Self Adjusting Pipe Welding Rotator:
1) Loading Capacity: This series welding Rotating Roller Support can be defined as medium duty product. The conventional loading capacity ranges from 5 Ton to 250 Ton;
2) Fitting Use: It is suitable for batch welding on workpieces with different diameters, very highly efficient;
3) Characteristic: In Self Adjusting Pipe Welding Rotator, mechanical transmission noise is low, and workpiece rotation is stable, keeping revolving linear speed within adjustable range of 100 ~ 1000 mm/min.
C. Leadscrew Adjusting Welding Rotating Table:
1. What is Leadscrew Adjusting Welding Rotating Table?
1) Definition: Based on diameter of workpiece, the center span of Welding Roller Rotator is adjusted by means of continuously turning leadscrew:
2) Design sketch on Wuxi JACK HGK series Leadscrew Adjusting Welding Rotating Table: (Fig.5)
2. Working Features of Leadscrew Adjusting Welding Rotating Table:
1) Constitution: The welding equipment consists of one set of driving section Welding Rotating Table, which is equipped with driving motor, and one or several sets of idler tables without motor;
2) Welding Roller Rotator in this series of welding equipment are made of an inner iron core and an outer rubber structure, which is durable and no vibration during use;
3) Operation: The driving section Welding Rotating Table is synchronously controlled with speed regulating motor through A.C. inverter, realizing continuous speed change during welding period;
4) Wuxi JACK HGK2 model (2 Ton loading capacity) Leadscrew Adjusting Welding Rotating Table: (Fig.6)
3. Technical Specifications of Leadscrew Adjusting Welding Rotating Table:
1) This series of welding machine is suitable for processing cylinders of different diameters;
2) Light duty: Leadscrew Adjusting Welding Pipe Rotator belongs to delicate style, with loading capacity from 2 ton up to 60 Ton.
D. Bolt Adjusting Welding Roller Rotator:
1. What is Bolt Adjusting Welding Roller Rotator?
1) Definition: This series welding equipment is a Rotating Roller Support driving weldment into rotation, by means of friction force generated between Welding Roller Rotator and the weldment;
2) Way of Adjustment: As its name implicates, center span of the Welding Roller Rotator is managed by means of fitting securing bolts into different shift positions, based on diameter of the weldment;
3) Design sketch on Wuxi JACK HLK series Bolt Adjusting Welding Roller Rotator: (Fig.7)
2. Working Natures of Bolt Adjusting Welding Roller Rotator:
1) Composition: Same as HGK series leadscrew adjusting welding equipment, the HLK series Bolt Adjusting type also consists of driving and driven Welding Rotating Table;
2) Rotation: Driving section Welding Rotating Table adopts variable frequency speed regulating motor (A.C. Inverter); The follower section table is dragged with friction force, which in turn driving weldment into rotation;
3) Operation: Adjustment on center span of Welding Roller Rotator in each set of the welding machine is completed manually, using positioning bolts for securing the pipe welding equipment;
4) Wuxi JACK HLK80 model (80 Ton loading capacity) Bolt Adjusting Welding Roller Rotator: (Fig.8)
3. Technical Specifications of Bolt Adjusting Welding Roller Rotator:
1) Loading Tonnage: This series welding machine tool belongs to heavy duty configurations, with its loading capacity from 2 ton up to 2,000 ton;
2) Applicating Field: It is suitable on processing working pieces with constant diameters and heavy weight.
E. Some Special Made Welding Pipe Rotator:
1. Position and Importance of Special Made Welding Pipe Rotator:
1) Special Made Welding Pipe Rotator works as supplement on conventional Welding Rotating Table listed above;
2) By means of redesign/ adjustment/ modification on existing products, the rejuvenated Pipe Welding Rotator can meet further requirement from customers;
2. Example Cases of Special Made Welding Pipe Rotator:
Below is a set of Wuxi JACK special designed, moving style hydraulic lifting Special Made Welding Pipe Rotator: (Fig.9)
F. Summary on Pipe Welding Rotator:
1. Wuxi JACK has rich experience and advanced technical strength in developing a variety of Welding Pipe Rotator;
2. We implement on complete quality assurance system, to maintain top grade quality of the Welding Rotating Roller Support, conducting lots of tests before leaving the factory, to ensure superior quality;
3. Wuxi JACK delivered Pipe Welding Rotator not only have a broad loading capacity, but also have strong endurance. If you are interested on the Welding Rotating Table business, you can consider using our cost effective and superior products.
