Working Together SXBJ-4 Double Heads Universal Edge Milling Machine
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Working Together SXBJ-4 Double Heads Universal Edge Milling Machine

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A. The Applicating Background of SXBJ-4 Working Together High Efficiency Steel Plate End Milling Machine:

1.  This product section has brief introduction on a working group of Automatic Steel Plate Edge Chamfering Machine, which is consisted of and in the form of:

1) Two sets of identical SXBJ-4 Advanced Function Steel Plate Edge Beveling Machine, which are installed at BOL (Begin of Line) working station, in a heavy duty high efficiency Production Line, in a famous Chinese Port Machinery Company facility;

2) These two sets of SXBJ-4 Automatic Steel Plate End Beveling Equipment are deployed “Back to back”, and work as an integrated unity during running period of the Production Line. See attached photos and below small one:

3) The Wuxi JACK Production Line based SXBJ-4 High Efficiency Steel Plate End Milling Machine: (Fig.1)

Fig1 Steel Plate Edge Milling Machine 55

2. Application of the Tandem Working SXBJ-4 Advanced Function Steel Plate Edge Beveling Machine:

1) These two sets of sheet metal plate End Beveling Equipment, are arranged in line with the workpiece longitudinal flowing direction in the Production Line, for the purpose of producing Stiffener Plate Element. See below photo:

2) The Wuxi JACK J28 Stiffener Plate Element Straightening Machine and its delivered stiffener plate, which should have steel plates edge grooved in Edge Milling Machine ahead of time: (Fig.2)

Fig2 Stiffiener Plate Element Straightening Machine 2- IMG_3318



B. Configuration and On Site Layout of the Working Together SXBJ-4 High Efficiency Steel Plate End Milling Machine:

1. Configuration of SXBJ-4 Automatic Steel Plate End Beveling Equipment:

These 2 sets of SXBJ-4 End Beveling Equipment belong to advanced configuration XBJ and SXBJ series Steel Plate Edge Milling Machine, which have advanced function cells of:

1) Edge milling angle keying in, adjustment and display by means of HMI (Human machine interface) and its touch screen;

HMI and touch screen fit into control board door of Wuxi JACK advanced function Edge Milling Machine: (Fig.3)

Fig3 Steel Plate Edge Milling Machine 160

2) The two pieces of milling head in each set of the SXBJ-4 plate End Milling Machine have broad edge milling angle scope of 0°~ 90°;

The driving motors for the 2 sets of 0°~ 90° milling angle range head carriage, in Wuxi JACK advanced configuration plate End Milling Machine: (Fig.4)

Fig4 Steel Plate Edge Milling Machine 153 IMG_20211231_073045

3) Milling head feeding and retreating stroke is managed by means of counter, instead of visual check in conventional steel plate Edge Chamfering Machine;

The encounter and driving motor, for controlling and checking edge milling feeding stroke in Wuxi JACK advanced configuration plate Edge Chamfering Machine: (Fig.5)

Fig5 Steel Plate Edge Milling Machine IMG_20211230_131420

2. On Site Deployment of the Tandem Working SXBJ-4 High Efficiency Steel Plate Edge Milling Machine:

Please check below photos for observation, in the internal zone of the edge milling work station, between mechanical working tables of the two sets of SXBJ-4 Steel Plate Edge Beveling Machine:

1) Edge Milling Heads Arrangement Face to Face, in the 2 sets of SXBJ-4 Double Heads Plate Edge Chamfering Machine:

a) These two sets of SXBJ-4 double heads Plate End Milling Machine have its working units of edge milling heads, 4 sets in total, 2 sets on each set of the SXBJ-4 plate Edge Milling Machine, are arranged face to face;

b) The 4 pieces of edge milling head carriages of the 2 sets of SXBJ-4 Wuxi JACK double heads Edge Milling Machine, assembled face to face in the working zone: (Fig.6)

Fig6 Steel Plate Edge Milling Machine 80- 微信图片_20210409175343

2) Workpiece Entry and Outlet arranged Back to Back, in the 2 sets of SXBJ-4 Plate Edge Milling Machine:

a) In other words, material steel plate going into and out sections are at the external sides of these two sets of SXBJ-4 plate Edge Milling Machine, at the incoming and outgoing port of this working zone respectively;

b) The workpiece steel plate going through port are arranged back to back, in the working zone of the 2 sets of Wuxi JACK SXBJ-4 plate End Beveling Equipment: (Fig.7)

Fig7 Steel Plate Edge Milling Machine 57- IMG_20210911_151333

3) Workpiece Steel Plate Transfer Inside the 2 sets of SXBJ-4 Plate End Milling Machine:

a) There are 2 pairs of motorized 0°~ 90° swiveling rock arm, installed between the 2 sets of SXBJ-4 Plate Edge Milling Machine;

b) Which, during running of the sets of SXBJ-4 plate Edge Chamfering Machine, are turned up to around 90° position, for leaving operating space of the milling head carriages;

c) And, laid at 0° position, for serving as transporting conveyors of workpiece steel plate between the 2 sets of SXBJ-4 plate End Milling Machine;

d) The 90° position rocking arm between the 2 sets of Wuxi JACK SXBJ-4 plate Edge Milling Machine: (Fig.8)

Fig8 Steel Plate Edge Milling Machine 69- IMG_20210911_152518

4) Hydraulic pump stations and control boards of the two sets of SXBJ-4 Sheet Metal Plate Edge Milling Machine, are deployed at lateral side of the End Beveling Equipment working zone, with its cables and oil tubes going in the way of floor trough and slot. Please check the above photos;

5) Operator Position in the Working Zone of the Integrated SXBJ-4 Plate End Milling Machine:

a) During work of these two sets of SXBJ-4 Plate End Milling Machine, operators of the two sets of Edge Beveling Machine usually stand at external side of the operating zone, face to face remotely;

b) Or stand at lateral side of Edge Milling Machine working zone;

c) Operator stands at lateral side, and works on Wuxi JACK SXBJ-4 working group Plate Edge Milling Machine: (Fig.9)

Fig9 Steel Plate Edge Milling Machine 64- IMG_20210911_144704



C. Technical Parameters of SXBJ-4 High Efficiency Steel Plate Edge Milling Machine:

Below are technical parameters of this Integrated Twin SXBJ-4 Double Heads Automatic Steel Plate Edge Chamfering Machine:

Model

Technical Parameter

Working Together SXBJ-4 Double Heads

High Efficiency Steel Plate End Milling Machine

Steel Plate Max. Edge Milling Stroke

4,000 mm / Set

Edge Milled Steel Plate Max. Width

3,000 mm / Set

Steel Plate Thickness Range for Sheet Metal Edge Chamfering

6∼40 mm (According to customer demand) / Set

Quantity of Hydraulic Jacks

8 Pieces / Set

Milling Head Quantity

2 Set s / Set

Milling Angle Range of Top Milling Unit

0° to +90°/ Set

Milling Angle Range of Down Milling Unit

-45° to +45°/ Set

Power and rpm of Milling Head

7.5 kW, 1440 rpm (Higher Power available) / Set

Spindle rpm of Edge Milling Head

75 ~ 420 r/min., 6 grades by handwheel / Set

Hydraulic Power Motor

5.5 kW / Set

Spindle Stroke

100 mm / Set

Edge Milling Running Speed

150∼1000 mm/min. Stepless controlled with A.C. inverter/ Set

Idle High Moving Speed of Milling Carriage

Fixed 4000 mm/min. / Set

Applicable Diameter of Facer Plate

D=Ø125 ~ Ø320mm (Ø200mm When delivery) / Set

Worktable Width

450 mm / Set

Worktable Height

1050 mm / Set



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WUXI JACK TECHNOLOGY CO., LTD
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