HLK Standard Roller Bed Stationary Adjustable Welding Rotator by Bolt
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HLK Standard Roller Bed Stationary Adjustable Welding Rotator by Bolt

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1.     The Range of HLK series Adjustable Welding Rotator by Bolt of this Section:

1)      This section of HLK series Adjustable Welding Roller Bed by Bolt covers the HLK series conventional and standard of its type across the common seen models and specifications;

2)       Design structure of these Adjustable Welding Turning Roller by Bolt please check below sketch. The corresponding parameters of the Welding Rotator please check parameter table at the end of this section: (Fig.1

Fig1 Welding Rotator



2.     How to Select on the HLK series Standard Welding Roller Bed Adjustable by Bolt:

From the above information we can see, outline of the equipment:

1)     Loading Capacity of the HLK Standard Welding Rotator:

a)       The standard loading tonnage of the HLK series Standard Welding Turning Roller is within the scope of 2Ton to 1000 Ton, which is very extensive for selection;

b)      Tailor made tonnage of the Welding Rotator is available. For example, 2000 Ton;

2)     Classification of the HLK series Standard Welding Turning Roller:

a)     For loading tonnage between 2Ton to 20Ton, it is HLK model light duty Adjustable Welding Rotator by Bolt;

b)     For loading tonnage between 40Ton to 100Ton, it is HLK model medium duty Adjustable Welding Roller Bed by Bolt;

c)     For loading tonnage between 160Ton and above, it is HLK model heavy duty Adjustable Welding Turning Roller by Bolt;

3)     Universal Use of the HLK series Standard Welding Roller Bed:

a)     As introduced in the former product section of “HLK High Quality Professional Adjustable Welding Rotator by Bolt”, these general purpose Welding Turning Roller can be used for fabrication, rubber lining, polishing, testing, etc.

b)     In all, all the jobs that involve rotation of workpieces with barrel contour can be processed in this Welding Rotator.



3.     Technical View on the HLK series Standard Adjustable Welding Turning Roller by Bolt:

1)     Welding Turning Roller Ingredient of the HLK series Standard Welding Roller Bed:

a)     Light duty Welding Rotator and medium duty Welding Rotator can be either PU and metallic combined, or fully metallic: (Fig.2,3

Fig2 Welding Roller Bed    Fig3 Welding Turning Roller

b)     Heavy duty Welding Rotator can only be fully metallic;

2)     Prime Mover in the HLK series Standard Welding Rotator:

These multi functional Welding Turning Roller are basically motor drive:

a)       A.C. worm gear is used in the HLK light duty Welding Roller Bed;

b)      A.C. gear reducer is used in the HLK medium duty Welding Roller Bed and heavy duty Welding Roller Bed;

c)       In early phase of the Welding Rotator, D.C. motor is used for driving the Welding Turning Roller;

d)      The only exception is HLK series Anti Drifting Welding Roller Bed, which adopts hydraulic uplift;

e)      So, this series of HLK model Standard Welding Turning Roller is electric welding rotator.



4.     Mechanical Characteristic of the HLK series Standard Welding Rotator Adjustable by Bolt:

1)     Pedestal in the HLK Bolt Adjusting Welding Roller Bed:

a)     Pedestal of the driving and idler Welding Turning Roller are all box type structure, with large capacity and long using time: (Fig.4

Fig4 Welding Rotator

b)     There are hoisting holes on the pedestal of these HLK Adjustable Welding Rotator by Bolt. Mounting holes on the pedestal are machined finely post welding, ensuring mounting precision of the Welding Roller Bed;

2)     Welding Roller Bed of the HLK series Welding Rotator:

Driving and idler section of Welding Roller Bed in the HLK model Welding Rotator are strengthened with ribs and stiffeners, for the purpose of capability on taking on heavy duty jobs in the efficient Welding Turning Roller;

3)     Gear type Reducer of the HLK series Welding Turning Roller:

The gear type reducer used in medium duty and heavy duty Adjustable Welding Rotator by Bolt features in reasonable structure, smooth running, little bulk, great torque and low noise;

4)        We will explore the HLK series Adjustable Welding Turning Roller by Bolt in further detail, on its categorical products in the subsequent following sections.



5.     Technical Parameters of the HLK series Standard Adjustable Welding Roller Bed by Bolt:

Below are technical parameters of HLK series Standard Adjustable Welding Rotator by Bolt 

(Welding Turning Roller):

HLK series Standard Adjustable Welding Rotator by Bolt

Model

HLK2

HLK5

HLK10

HLK20

HLK40

HLK60

HLK80

HLK100

HLK160

HLK250

HLK400

HLK500

HLK630

HLK800

HLK1000

Max. loading  (Ton)

2

5

10

20

40

60

80

100

160

250

400

500

630

800

1000

Work-piece

D (mm)

ø250

~1800

ø250

~2300

ø320

~2800

ø500

~3000

ø600

~4200

ø700

~5000

ø700

~5500

ø700

~6000

ø1000

~6000

ø1000

~7500

ø1000

~7500

ø1000

~8000

ø1000

~8500

ø1500

~9000

ø1500

~10000

PU   roller (mm)

D1

200

250

300

350

400

450

500

550

Metallic rollers are used for large tonnage roller bed

W1

80

100

120

120

120

120

120

120

Metallic roller (mm)

D2

190

240

290

340

394

444

490

538

620

700

800

800

850

1000

1000

W2

16

20

38

45

60

70

70

100

220

260

300

300

350

350

350

Linear speed (m/h)

6-60 (Speed control VFD)

Motor power

(kW)

2×0.18

2×0.37

2×0.55

2×1.1

2×1.5

2×1.5

2×2.2

2×2.2

2×4

2×5.5

2×5.5

2×5.5

2×7.5

2×7.5

2×11

Above are the standard parameters of the HLK Adjustable Welding Rotator by Bolt, also we can design on customer requirement.


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