HGK High Efficiency Universal Adjustable Welding Rotator by Leadscrew
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HGK High Efficiency Universal Adjustable Welding Rotator by Leadscrew

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1.     Specialty and Characteristic of HGK series Adjusting Welding Rotator by Leadscrew:

The Adjustable Welding Rotator by Leadscrew is the refinement version in product family of Welding Roller Bed, in view of:

1)      Structure of HGK series Adjusting Welding Turning Roller by Leadscrew:

Span of Welding Turning Roller (Or, center distance of the Welding Turning Roller, which corresponds with applicable diameter of cylindrical workpiece), is controlled by means of manual turning leadscrew: (Fig.1

Fig1 Welding Turning Roller

2)      Loading Capacity of HGK series Adjusting Welding Roller Bed by Leadscrew:

a)       Loading weight of the Adjustable Welding Roller Bed by Leadscrew is confined to 60Ton in ordinary standard model;

b)      This belongs to medium duty Welding Roller Bed. In this respect, we can say that there is no heavy duty version in sub group of the HGK series Adjustable Welding Turning Roller by Leadscrew.



2.     Brief on HGK series High Efficiency Adjustable Welding Rotator by Leadscrew:

1)     Way of Welding Turning Roller Center Distance Adjustment in the Welding Rotator:

From its product name we can know, that this is made with manually turning leadscrew of the Welding Roller Bed;

2)     Driving Mode in HGK series Adjusting Welding Turning Roller by Leadscrew:

Same as the HGZ series Self Adjustable Welding Rotator, the universal HGK Adjustable Welding Turning Roller by Leadscrew is also composed of one set of driving Welding Roller Bed (Motor installed for driving roller revolving), and one set of idle (or follower) Welding Roller Bed.



3.     Difference between HGK series Adjusting Welding Roller Bed by Leadscrew, with HGZ Self Adjustable Welding Rotator:

There are certain obvious changes with the HGK series Adjustable Welding Rotator by Leadscrew, covering structure and working mode. See below:  (Fig.2)

Fig2 Welding Rotator


1)      Structure Difference in Two types of Welding Rotator:

a)     For a set of HGK Adjusting Welding Turning Roller by Leadscrew, the leadscrew is installed inside the cavity of the Welding Roller Bed, with a handwheel connected with it and fit at the lateral external side of the Welding Rotator;

b)     Another obvious disparity compared with the HGZ Self Adjustable Welding Turning Roller is its quantity of rollers: Please check attached picture. There is only piece of Welding Turning Roller in two sets of Welding Roller Bed, compared with four pieces of Welding Turning Roller in one set of Welding Roller Bed, as in the case of Self Adjusting Welding Rotator. Please check the illustration in the product section of “Middle Level Loading Capacity HGZ Series Self Adjusting Welding Rotator”;

c)     This is the reason that, with light duty and medium duty HGK Adjustable Welding Rotator by Leadscrew, its roller material can be either combined PU and metallic rollers, or full metallic rollers: (Fig.3,4)

Fig3 Welding Roller Bed        Fig4 Welding Rotator

Rubber Roller Welding Rotator            Metal Roller Welding Rotator

2)      Welding Turning Roller Distance Adjustment in Two types of Welding Roller Bed:

a)     For managing this series of HGK Adjusting Welding Turning Roller by Leadscrew, first set a target value of leadscrew movement. For example, 1500mm;

b)     Then turn the handwheel of the leadscrew until it reaches the target value;

c)     Confirm on stroke of the leadscrew is made with tools, such as tape measurement;

d)     For small type Welding Rotator, or light duty Adjusting Welding Rotator by Leadscrew, sometimes we paste indication mark and ruler on the Welding Roller Bed of the Welding Rotator.



4.     Classification on HGK series Adjustable Welding Turning Roller by Leadscrew:

1)     Same as Self Adjusting type Welding Rotator, this HGK series Welding Rotator also has basic standard structure of stationary version Welding Roller Bed;

2)     Besides, there are several variations with these universal Welding Turning Roller: For example, Motor drive Leadscrew type Welding Rotator, Manual or Motor drive Traveling type Welding Rotator, Down Pressure type Welding Rotator…, etc.;

3)     For these special design HLK series Adjustable Welding Roller Bed by Leadscrew, we will have presentation in subsequent product sections for descriptions.



5.     Technical Parameters of Standard Model HLK series Adjusting Welding Rotator by Leadscrew:

Below are technical parameters of the standard models HLK series Adjusting Welding Roller Bed by Leadscrew(Welding Turning Roller):

Standard Models of HLK Adjustable Welding Rotator by Leadscrew 

(Welding Turning Roller, Welding Roller Bed)

Model

HGK2

HGK5

HGK10

HGK20

HGK40

HGK60

Max. loading (Ton)

2

5

10

20

40

60

Workpiece(mm)

D

ø250~1800

ø 250~2300

ø 320~2800

ø 500~3000

ø 600~4200

ø 700~5000

Roller diameter and width

(mm)

PU roller

D1

200

250

300

350

400

450

W1

80

100

120

120

120

120

Metallic roller

D2

190

240

290

340

392

444

W2

16

20

38

45

50

70

Linear speed(mm/min.)

100-1000 VFD

Motor power(kW)

2×0.18

2×0.37

2×0.55

2×1.1

2×1.5

2×1.5

Roller distance (mm)

A

300~950

400~1300

480~1400

600~1800

800~2000

880~2200

Above are the standard parameters of Standard Models of Adjusting Welding Rotator by Leadscrew, also we can design special model based on customer requirement.


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