1. The Specialty and Usage of HGK Tailor Made Leadscrew Adjustable Welding Rotator:
1) The HGK Leadscrew Adjustable Welding Roller Bed introduced in this section, falls within the species of Tailor Made Welding Rotator. Please check attached pictures;
2) In design principle, this Tailor Made Welding Turning Roller has special made fixture in the form of moving trolley, to performing butt joining on 2 pieces of pipes with different diameter. Please check below sketch on design idea of this Tailor Made Welding Roller Bed:
Sketch of design on this Tailor Made Welding Rotator please check below: (Fig.1)
Sketch on joining of the 2 pieces of workpieces with different diameter in this Tailor
Made Welding Roller Bed please check below: (Fig.2)
3) We can see from the above two illustrations that, this Tailor Made Welding Turning Roller is a kind of Traveling Welding Rotator, which is the precondition for implementing butt joining task in this Tailor Made Welding Roller Bed.
2. Technical Description of this HGK Tailor Made Leadscrew Adjustable Welding Turning Roller:
1) Location of Workpieces in the Tailor Made Welding Rotator:
a) The workpiece of larger diameter is put on the Tailor Made Welding Roller Bed;
b) The workpiece of smaller diameter is put on the trolley type fixture of the Welding Rotator;
2) Structure of the Trolley Fixture in the Tailor Made Welding Roller Bed:
a) There are 2 pairs of bottom Turning Roller, 2 pieces of Turning Roller in each pair, totally 4 pieces of bottom Turning Roller, on the movable trolley fixture of the Welding Roller Bed, for holding the smaller workpiece in this Tailor Made Welding Rotator. Please check below photo in yellow color frame: (Fig.3)
b) There is 1 group of top Turning Roller, 2 pieces of Turning Roller, on the movable trolley fixture, for pressing the smaller workpiece of the Tailor Made Welding Rotator. Please check the above photo in red color frame;
c) As can be seen from attached and the above picture, there is a handwheel fit at top of the trolley fixture, please check the above photo in purple color frame, to adjust vertical movement of the pressing Turning Roller, accommodating various diameter of smaller workpiece in this Tailor Made Welding Roller Bed;
3) Material of the Turning Roller in Leadscrew Adjustable Welding Rotator:
These Turning Roller are all made of steel;
4) Up and down Movement of Worktable in the Leadscrew Adjustable Welding Roller Bed:
To have the 2 workpieces of different diameter joining together with perfect alignment of circle center in this Tailor Made Welding Roller Bed, the worktable of trolley fixture, which is the mechanism installing the above mentioned Turning Roller, can be adjusted up and down, by means of manual reducers fit beneath it. Please check attached and below picture. This gives the Tailor Made Welding Rotator the additional degree of freedom: (Fig.4)
3. Put into Use of the Tailor Made Leadscrew Adjustable Welding Roller Bed:
1) To adapting smaller workpiece of varying length in this Leadscrew Adjustable Welding Rotator, the distance between the 2 pairs of bottom Turning Roller on the trolley fixture can be changed forward and backward, along the precise linear guiderail please check attached and below picture: (Fig.5)
2) We can see although with compact size and light weight, this whole set of Tailor Made Welding Rotator is professional Welding Roller Bed in genuine sense, which can fulfil complicated task of butt jointing large and small pipes;
3) Same as Anti Drifting Welding Rotator which we will make introduction in the product group of Welding Roller Bed Adjusting by Bolt, this kind of HGK Leadscrew Adjustable Welding Rotator is Tailor Made Welding Turning Roller which can meet the specific demand of specific customers.
4. Technical Parameters of HGK Tailor Made Leadscrew Adjustable Welding Rotator:
1) Loading capacity of this Tailor Made Leadscrew Adjustable Welding Roller Bed can also be designated by customer. The picture attached here is 2Ton Welding Rotator;
2) For another kind of special design HGK Welding Rotator, please check product section of “HGK High Precision Special Made Leadscrew Adjustable Welding Roller Bed”.
