HGZ Standard Fixed Roller Bed Professional Self Adjustable Welding Rotator
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HGZ Standard Fixed Roller Bed Professional Self Adjustable Welding Rotator

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1.     Feature of HGZ Standard type Self Adjusting Welding Rotator:

1)      This category of Self Adjustable Welding Rotator is the basic type and standard structure Self Adjusting Welding Roller Bed, which has the most extensive application in industry in practical use;

2)      Draft sketch of a set of Self Adjusting Weld Rotator please see below sketch:  (Fig.1)

Fig1 Self Adjusting Welding Rotator

3)      As you can find from the above sketch and attached photos, the distinction between HGZ Self Adjustable Weld Rotator and the other two types of Welding Rotator: 

HLK series Welding Rotator Adjusting by Bolt and HGK series Welding Rotator Adjusting by Leadscrew is:

a)       One group of Welding Roller Bed in one set of Self Adjusting Welding Rotator has four pieces of turning rollers: In the form of two pairs, and two pieces in each pair;

b)      Compared with two pieces of turning rollers in one group of Welding Roller Bed of HLK and HGK series Welding Rotator.



2.     Outline on Working Manner of HGZ Standard type Self Adjustable Welding Rotator:

1)     Product Structure of the HGZ Self Adjusting Weld Rotator:

a)       As you can check from the above sketch and attached photos, one set of the Self Adjusting Welding Rotator has 2 sets of Self Adjusting Welding Roller Bed: One set of driving (Installed with motor), and the other set of idle (Follower);

b)      These 2 sets of Self Adjustable Welding Roller Bed are installed onto the 2 sets of stationary base bed (Pedestal) respectively. For this series of Self Adjusting Weld Rotator, we usually call these Welding Roller Bed as “Plier shape racks”: (Fig.2)

Fig2 Welding Rotator

c)       The two sets of plier shape racks can revolve automatically along its shaft, to adapt to workpieces of various diameter loaded onto the Self Adjustable Welding Rotator. After the workpiece is put onto the plier shape racks, and under the effect of deadweight of the workpiece, the plier shape racks will revolve its angle automatically and accordingly;

2)     Rotating Linear Speed of Turning Rollers in HGZ Self Adjustable Weld Rotator:

a)       This is the welding speed of the Welding Rotator, which is the crucial process control parameter of the Welding Rotator: (Fig.3,4

Fig3 Welding Rotator    Fig4 Welding Rotator

b)      This linear rotating speed can be adjusted with A.C. inverter, and shown in digit display. This rotating linear speed, or welding speed of the Self Adjusting Welding Rotator can be managed by operator by means of turning the grey color speed control knob (Please check the above photo), based on welding technology and practical condition;

3)     Specification of HGZ Standard type Self Adjusting Weld Rotator:

a)       Because these professional Welding Rotator are fixed type on the ground, it can be viewed as stationary Welding Rotator, which is contrasted with the HGZ model traveling type Welding Roller Bed that will be discussed in the subsequent product section;

b)      Please check below technical parameter. There is a chain of standard tonnage with these stationary Weld Rotator, from 5Ton to 250 Ton, see below table;

c)       This HGZ series of professional Welding Rotator has standard structure and outsourcing components. And we can design and produce special made Self Adjusting Welding Rotator products for customer need.



3.     Technical Parameters of HGZ Standard type Self Adjusting Welding Rotator:

Below are technical specifications of HGZ Standard type Self Adjusting Weld Rotator 

(Self Adjusting Welding Roller Bed):

HGZ Standard type Self Adjustable Welding Rotator (Self Adjustable Welding Roller Bed)

Model

HGZ5

HGZ10

HGZ20

HGZ40

HGZ60

HGZ80

HGZ100

HGZ150

HGZ200

HGZ250

Max. loading (T)

5

10

20

40

60

80

100

150

200

250

D3 (mm)

760

910

1160

1390

1540

1720

2000

2400

2860

3000

Workpiece   (mm)

d

250

320

450

600

750

850

1000

1200

1500

1600

D

2300

2800

3500

4200

4800

5000

5500

6500

8000

8500

Roller size

R PU roller (mm)

D1

250

300

350

400

450

500

500

550



W3

100

120

120

120

120

120

120

120



Metallic   roller (mm)

D2

244

294

344

394

444

494

494

540

540

550

W4

20

25

30

40

50

60

70

100

100

120

Linear speed (mm/min.)

100-1000 VFD

Motor power(kW)

0.75

1.1

1.5

3

4

4

5.5

5.5

7.5

7.5

Roller span A (mm)

900

1100

1350

1600

1800

2000

2200

2600

2960


Above are the standard parameters of Self Adjusting Welding Rotator, also we can design special one on customer requirement.


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