HGZ Standard Fixed Roller Bed Professional Self Adjustable Welding Rotator
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HGZ Standard Fixed Roller Bed Professional Self Adjustable Welding Rotator

1. Feature of HGZ Models Standard type Self Adjusting Welding Rotator:
2. Working Manner of HGZ Models Standard type Self Adjustable Welding Rotator:
3. Technical Parameters of HGZ Standard type Self Adjusting Welding Rotator:
Availability:
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1. Feature of HGZ Models Standard type Self Adjusting Welding Rotator:

1) This category is the basic type and standard structure Self Adjusting Welding Roller Bed, which has the most extensive application in industry in practical use;

2) Draft sketch please see below sketch:  (Fig.1)

Fig1 Self Adjusting Welding Rotator 1

3) The distinction of HGZ Series Self Adjustable Weld Rotator: 

HLK series Adjusting by Bolt and HGK series Adjusting by Leadscrew is:

a) One group of Welding Roller Bed has four pieces of welding turning rollers: In the form of two pairs, and two pieces in each pair;

b) Compared with two pieces of welding turning rollers in HLK series bolt adjusting and HGK series leadscrew adjusting type equipment.



2. Working Manner of HGZ Models Standard type Self Adjustable Welding Rotator:

1) Product Structure of HGZ Series Self Adjusting Weld Rotator:

a) As you can check from the above sketch and attached photos, one set of the Self Adjusting Welding Rotator has 2 sets of Welding Roller Bed: One set of driving section (Installed with motor), and the other set of idle section (Follower type);

b) These 2 sets of Self Adjustable Welding Roller Bed are installed onto the 2 sets of stationary base bed (Pedestal) respectively. For this series product, we usually call these self adjusting Welding Roller Bed as “Plier shape racks”: 

Plier shape racks of 4 pieces of welding turn rolls: (Fig.2)

Fig2 Automatic Welding Rotator 10 IMG_9808

c) The two sets of plier shape racks can revolve automatically along its shaft, to adapt to workpieces of various diameter loaded onto the Self Adjustable Welding Rotator. After the workpiece is put onto the plier shape racks, and under the effect of deadweight of the workpiece, the plier shape racks will revolve its angle automatically and accordingly;

2) Rotating Linear Speed of Turning Rollers in Self Adjustable Weld Rotator:

a) This is the welding speed, which is the crucial process control parameter.

A.C. inverter and digital display for controlling and displaying on welding speed: (Fig.3,4

    Fig3 Welding Rotator 11 Fig4 Welding Rotator 8 IMG_9700

b) This linear rotating speed can be adjusted with A.C. inverter, and shown in digit display. This rotating linear speed, or welding speed of the Self Adjusting Welding Rotator can be managed by operator by means of turning the grey color speed control knob (Please check the above photo), based on welding technology and practical condition;

3) Specification of HGZ Models Standard type Self Adjusting Weld Rotator:

a) Because these professional welding machine tool are fixed type on the ground, it can be viewed as stationary Welding Rotator, which is contrasted with the HGZ model traveling type Welding Roller Bed that will be discussed in the subsequent product section;

b) Loading Capacity for Workpiece: Please check below technical parameter. There is a chain of standard tonnage with these stationary Weld Rotator, from 5 Ton to 250 Ton, see below table;

c) This HGZ series has standard structure and outsourcing components. And we can design and produce special made Self Adjusting Welding Rotator products for customer need.



3. Technical Parameters of HGZ Standard type Self Adjusting Welding Rotator:

HGZ Standard type Self Adjustable Welding Roller Bed

Model

HGZ5

HGZ10

HGZ20

HGZ40

HGZ60

HGZ80

HGZ100

HGZ150

HGZ200

HGZ250

Max. loading (T)

5

10

20

40

60

80

100

150

200

250

D3 (mm)

760

910

1160

1390

1540

1720

2000

2400

2860

3000

Workpiece   (mm)

d

250

320

450

600

750

850

1000

1200

1500

1600

D

2300

2800

3500

4200

4800

5000

5500

6500

8000

8500

Roller size

R PU roller (mm)

D1

250

300

350

400

450

500

500

550



W3

100

120

120

120

120

120

120

120



Metallic   roller (mm)

D2

244

294

344

394

444

494

494

540

540

550

W4

20

25

30

40

50

60

70

100

100

120

Linear speed (mm/min.)

100-1000 VFD

Motor power(kW)

0.75

1.1

1.5

3

4

4

5.5

5.5

7.5

7.5

Roller span A (mm)

900

1100

1350

1600

1800

2000

2200

2600

2960


Above are the standard parameters of Self Adjusting Welding Rotator, also we can design special one on customer requirement.


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