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1) This category of Self Adjustable Welding Rotator is the basic type and standard structure Self Adjusting Welding Roller Bed, which has the most extensive application in industry in practical use;
2) Draft sketch of a set of Self Adjusting Weld Rotator please see below sketch: (Fig.1)
a) One group of Welding Roller Bed in one set of Self Adjusting Welding Rotator has four pieces of turning rollers: In the form of two pairs, and two pieces in each pair;
b) Compared with two pieces of turning rollers in one group of Welding Roller Bed of HLK and HGK series Welding Rotator.
a) As you can check from the above sketch and attached photos, one set of the Self Adjusting Welding Rotator has 2 sets of Self Adjusting Welding Roller Bed: One set of driving (Installed with motor), and the other set of idle (Follower);
b) These 2 sets of Self Adjustable Welding Roller Bed are installed onto the 2 sets of stationary base bed (Pedestal) respectively. For this series of Self Adjusting Weld Rotator, we usually call these Welding Roller Bed as “Plier shape racks”: (Fig.2)
c) The two sets of plier shape racks can revolve automatically along its shaft, to adapt to workpieces of various diameter loaded onto the Self Adjustable Welding Rotator. After the workpiece is put onto the plier shape racks, and under the effect of deadweight of the workpiece, the plier shape racks will revolve its angle automatically and accordingly;
a) This is the welding speed of the Welding Rotator, which is the crucial process control parameter of the Welding Rotator: (Fig.3,4)
b) This linear rotating speed can be adjusted with A.C. inverter, and shown in digit display. This rotating linear speed, or welding speed of the Self Adjusting Welding Rotator can be managed by operator by means of turning the grey color speed control knob (Please check the above photo), based on welding technology and practical condition;
a) Because these professional Welding Rotator are fixed type on the ground, it can be viewed as stationary Welding Rotator, which is contrasted with the HGZ model traveling type Welding Roller Bed that will be discussed in the subsequent product section;
b) Please check below technical parameter. There is a chain of standard tonnage with these stationary Weld Rotator, from 5Ton to 250 Ton, see below table;
c) This HGZ series of professional Welding Rotator has standard structure and outsourcing components. And we can design and produce special made Self Adjusting Welding Rotator products for customer need.
Below are technical specifications of HGZ Standard type Self Adjusting Weld Rotator
(Self Adjusting Welding Roller Bed):
HGZ Standard type Self Adjustable Welding Rotator (Self Adjustable Welding Roller Bed) | ||||||||||||
Model | HGZ5 | HGZ10 | HGZ20 | HGZ40 | HGZ60 | HGZ80 | HGZ100 | HGZ150 | HGZ200 | HGZ250 | ||
Max. loading (T) | 5 | 10 | 20 | 40 | 60 | 80 | 100 | 150 | 200 | 250 | ||
D3 (mm) | 760 | 910 | 1160 | 1390 | 1540 | 1720 | 2000 | 2400 | 2860 | 3000 | ||
Workpiece (mm) | d | 250 | 320 | 450 | 600 | 750 | 850 | 1000 | 1200 | 1500 | 1600 | |
D | 2300 | 2800 | 3500 | 4200 | 4800 | 5000 | 5500 | 6500 | 8000 | 8500 | ||
Roller size | R PU roller (mm) | D1 | 250 | 300 | 350 | 400 | 450 | 500 | 500 | 550 | ||
W3 | 100 | 120 | 120 | 120 | 120 | 120 | 120 | 120 | ||||
Metallic roller (mm) | D2 | 244 | 294 | 344 | 394 | 444 | 494 | 494 | 540 | 540 | 550 | |
W4 | 20 | 25 | 30 | 40 | 50 | 60 | 70 | 100 | 100 | 120 | ||
Linear speed (mm/min.) | 100-1000 VFD | |||||||||||
Motor power(kW) | 0.75 | 1.1 | 1.5 | 3 | 4 | 4 | 5.5 | 5.5 | 7.5 | 7.5 | ||
Roller span A (mm) | 900 | 1100 | 1350 | 1600 | 1800 | 2000 | 2200 | 2600 | 2960 | |||
Above are the standard parameters of Self Adjusting Welding Rotator, also we can design special one on customer requirement. |
1) This category of Self Adjustable Welding Rotator is the basic type and standard structure Self Adjusting Welding Roller Bed, which has the most extensive application in industry in practical use;
2) Draft sketch of a set of Self Adjusting Weld Rotator please see below sketch: (Fig.1)
a) One group of Welding Roller Bed in one set of Self Adjusting Welding Rotator has four pieces of turning rollers: In the form of two pairs, and two pieces in each pair;
b) Compared with two pieces of turning rollers in one group of Welding Roller Bed of HLK and HGK series Welding Rotator.
a) As you can check from the above sketch and attached photos, one set of the Self Adjusting Welding Rotator has 2 sets of Self Adjusting Welding Roller Bed: One set of driving (Installed with motor), and the other set of idle (Follower);
b) These 2 sets of Self Adjustable Welding Roller Bed are installed onto the 2 sets of stationary base bed (Pedestal) respectively. For this series of Self Adjusting Weld Rotator, we usually call these Welding Roller Bed as “Plier shape racks”: (Fig.2)
c) The two sets of plier shape racks can revolve automatically along its shaft, to adapt to workpieces of various diameter loaded onto the Self Adjustable Welding Rotator. After the workpiece is put onto the plier shape racks, and under the effect of deadweight of the workpiece, the plier shape racks will revolve its angle automatically and accordingly;
a) This is the welding speed of the Welding Rotator, which is the crucial process control parameter of the Welding Rotator: (Fig.3,4)
b) This linear rotating speed can be adjusted with A.C. inverter, and shown in digit display. This rotating linear speed, or welding speed of the Self Adjusting Welding Rotator can be managed by operator by means of turning the grey color speed control knob (Please check the above photo), based on welding technology and practical condition;
a) Because these professional Welding Rotator are fixed type on the ground, it can be viewed as stationary Welding Rotator, which is contrasted with the HGZ model traveling type Welding Roller Bed that will be discussed in the subsequent product section;
b) Please check below technical parameter. There is a chain of standard tonnage with these stationary Weld Rotator, from 5Ton to 250 Ton, see below table;
c) This HGZ series of professional Welding Rotator has standard structure and outsourcing components. And we can design and produce special made Self Adjusting Welding Rotator products for customer need.
Below are technical specifications of HGZ Standard type Self Adjusting Weld Rotator
(Self Adjusting Welding Roller Bed):
HGZ Standard type Self Adjustable Welding Rotator (Self Adjustable Welding Roller Bed) | ||||||||||||
Model | HGZ5 | HGZ10 | HGZ20 | HGZ40 | HGZ60 | HGZ80 | HGZ100 | HGZ150 | HGZ200 | HGZ250 | ||
Max. loading (T) | 5 | 10 | 20 | 40 | 60 | 80 | 100 | 150 | 200 | 250 | ||
D3 (mm) | 760 | 910 | 1160 | 1390 | 1540 | 1720 | 2000 | 2400 | 2860 | 3000 | ||
Workpiece (mm) | d | 250 | 320 | 450 | 600 | 750 | 850 | 1000 | 1200 | 1500 | 1600 | |
D | 2300 | 2800 | 3500 | 4200 | 4800 | 5000 | 5500 | 6500 | 8000 | 8500 | ||
Roller size | R PU roller (mm) | D1 | 250 | 300 | 350 | 400 | 450 | 500 | 500 | 550 | ||
W3 | 100 | 120 | 120 | 120 | 120 | 120 | 120 | 120 | ||||
Metallic roller (mm) | D2 | 244 | 294 | 344 | 394 | 444 | 494 | 494 | 540 | 540 | 550 | |
W4 | 20 | 25 | 30 | 40 | 50 | 60 | 70 | 100 | 100 | 120 | ||
Linear speed (mm/min.) | 100-1000 VFD | |||||||||||
Motor power(kW) | 0.75 | 1.1 | 1.5 | 3 | 4 | 4 | 5.5 | 5.5 | 7.5 | 7.5 | ||
Roller span A (mm) | 900 | 1100 | 1350 | 1600 | 1800 | 2000 | 2200 | 2600 | 2960 | |||
Above are the standard parameters of Self Adjusting Welding Rotator, also we can design special one on customer requirement. |