Flip Angle Adjustable Hydraulic 60° Flipping Equipment for Steel Structure

A. Usage of 60° Steel Structure BOX H Beam Hydraulic Drive Flipper Machine:

1. Function: As its name suggests, this 60° column and steel Flipper Rack is for turning over various regular structured steel structure workpieces, within the range of 0°~ 60°;

2. Work Station: In the layout of semi-automatic and automatic H Beam Production Line, this H Beam 60° Flipper Equipment is applied at Submerged Arc Welding Machine station, for tipping H Beams into 45°, so as to carrying out fillet welding of deep fusion and wider cover face of finished welding seam:

60° Hydraulic Drive Flipper Rack being positioned at 45° SAW welding, at LHC SAW welding station of Wuxi JACK exported to Russia automatic H Beam Production Line: (Fig.1)

3. Drive on H Beam Turning Over: The weight of BOX H Beam and other steel structure workpieces has from several tons up to 15 or even 20 tons. So, ordinary A.C. motor can not deliver sufficient force for flipping these heavy parts. The steel column Flipper Machine is usually driven with hydraulic oil cylinders.

B. Working Mode of 60° Steel Structure BOX H Beam Hydraulic Drive Flipper Equipment:

1. Flipper Rack Quantity in One SAW Welding Station:

1) Unit Quantity: As a kind of auxiliary Hydraulic Drive Flipper Machine being applied in steel structure Production Line, especially for fabricating on BOX H Beam, this equipment operates in the mode of 3 sets of Flipper Equipment working together as a group;

2) Rack Quantity: Depending on the Max. length of workpiece (BOX H Beam/ Column), there are 2~ 3 pieces of Flipper Racks in a set of steel structure turnover Flipper Machine. So, totally 6 ~9 pieces of Flipper Racks in a group of BOX H Beam tipping over machine group, in a SAW welding station:

3) Array of 60° Hydraulic Drive Flipper Rack operates at LHC H Beam SAW Welding Machine of Wuxi JACK automatic H Beam Production Line: (Fig.2)

2. Role for Fillet SAW Welding: Accordingly, this equipment is mainly used for flipping and then supporting H Beam, for fulfilling 45° fillet submerged arc welding, on 4 pieces of welding seams on fabricated H Beam;

3. H Beam Transport: At the completion of each time welding, the H Beam is overturned into “H” position with another type of movable 180° Hydraulic Drive Flipper Machine, for being sent to next station of SAW welding:

Flipping and sending H Beam to next work station in Wuxi JACK H Beam Production Line: (Fig.3)

4. Process Technology on SAW Welding: The 4 pieces of welding seam in 1 piece of H Beam will be completed welding, with 4 sets of LHC H Beam Submerged Arc Welding Machine being deployed in welding zone of H Beam Production Line. The welding procedure on H Beam is fulfilled with overturning with this 60° Hydraulic Drive Flipper Equipment;

5. Strong Points: This 60° Steel Structure Flipper Machine has advantages of high efficiency, accurate positioning and reliable work.

C. Structure and Composition of 60° Steel Structure BOX H Beam Hydraulic Drive Flipper Rack:

1. Main Units of 60° Hydraulic Drive Flipper Equipment:

This assistant tipping unit is mainly composed of:

1) Stationary mechanical BOX main frame --- Bed;

2) Hydraulic drive overturning arm --- L rack;

3) Synchronous connecting rod of L racks;

4) Hydraulic oil cylinder and its pump station;

5) Electric control system;

Wuxi JACK Ready to ship 60° Hydraulic Drive Flipper Equipment, to be worked with exported to Columbia ZHJ12 H Beam 3 in 1 Fabrication Machine: (Fig.4)

2. Work Principle of BOX H Beam Hydraulic Drive Flipper Machine:

1) There are 3 pieces of L shape Flipper Racks (Arm) in each set of the 60° Hydraulic Drive Flipper Machine, which are driven with 3 sets of oil cylinders and synchronous connecting rod, and overturn the workpiece synchronously in phase:

2) Testing on overturning motion of Flipper Racks, by idle turning at Wuxi JACK workshop: (Fig.5)

3) The individual hydraulic pump station of Hydraulic Drive Flipper Machine: (Fig.6)

3. Operation and Supply Range of 60° Steel Structure BOX H Beam Hydraulic Drive Flipper Equipment:

1) Overturning angle of Flipper Racks and workpieces during operation can be set or adjusted at will by means of limit switch being assembled onto the racks;

2) There is graduated scale for real time displaying flipping angle of the Flipper Racks;

3) Range of Supply: One set of the 60° tipping equipment includes mechanical main frame, overturning oil cylinder, L rack, overturning bearing bed, synchronous connecting rod, oil pipe and hydraulic pump station, electric control system. control cabinet, operating panel.

D. Technical Parameters of 60° Steel Structure BOX H Beam Hydraulic Drive Flipper Machine: