1) This section of HLK series Adjustable Welding Roller Bed by Bolt covers the HLK series conventional and standard of its type across the common seen models and specifications;
2) Design structure of these Adjustable Welding Turning Roller by Bolt please check below sketch. The corresponding parameters of the Welding Rotator please check parameter table at the end of this section: (Fig.1)
From the above information we can see, outline of the equipment:
a) The standard loading tonnage of the HLK series Standard Welding Turning Roller is within the scope of 2Ton to 1000 Ton, which is very extensive for selection;
b) Tailor made tonnage of the Welding Rotator is available. For example, 2000 Ton;
a) For loading tonnage between 2Ton to 20Ton, it is HLK model light duty Adjustable Welding Rotator by Bolt;
b) For loading tonnage between 40Ton to 100Ton, it is HLK model medium duty Adjustable Welding Roller Bed by Bolt;
c) For loading tonnage between 160Ton and above, it is HLK model heavy duty Adjustable Welding Turning Roller by Bolt;
a) As introduced in the former product section of “HLK High Quality Professional Adjustable Welding Rotator by Bolt”, these general purpose Welding Turning Roller can be used for fabrication, rubber lining, polishing, testing, etc.
b) In all, all the jobs that involve rotation of workpieces with barrel contour can be processed in this Welding Rotator.
a) Light duty Welding Rotator and medium duty Welding Rotator can be either PU and metallic combined, or fully metallic: (Fig.2,3)
b) Heavy duty Welding Rotator can only be fully metallic;
These multi functional Welding Turning Roller are basically motor drive:
a) A.C. worm gear is used in the HLK light duty Welding Roller Bed;
b) A.C. gear reducer is used in the HLK medium duty Welding Roller Bed and heavy duty Welding Roller Bed;
c) In early phase of the Welding Rotator, D.C. motor is used for driving the Welding Turning Roller;
d) The only exception is HLK series Anti Drifting Welding Roller Bed, which adopts hydraulic uplift;
e) So, this series of HLK model Standard Welding Turning Roller is electric welding rotator.
a) Pedestal of the driving and idler Welding Turning Roller are all box type structure, with large capacity and long using time: (Fig.4)
b) There are hoisting holes on the pedestal of these HLK Adjustable Welding Rotator by Bolt. Mounting holes on the pedestal are machined finely post welding, ensuring mounting precision of the Welding Roller Bed;
Driving and idler section of Welding Roller Bed in the HLK model Welding Rotator are strengthened with ribs and stiffeners, for the purpose of capability on taking on heavy duty jobs in the efficient Welding Turning Roller;
The gear type reducer used in medium duty and heavy duty Adjustable Welding Rotator by Bolt features in reasonable structure, smooth running, little bulk, great torque and low noise;
4) We will explore the HLK series Adjustable Welding Turning Roller by Bolt in further detail, on its categorical products in the subsequent following sections.
Below are technical parameters of HLK series Standard Adjustable Welding Rotator by Bolt
(Welding Turning Roller):
HLK series Standard Adjustable Welding Rotator by Bolt | ||||||||||||||||
Model | HLK2 | HLK5 | HLK10 | HLK20 | HLK40 | HLK60 | HLK80 | HLK100 | HLK160 | HLK250 | HLK400 | HLK500 | HLK630 | HLK800 | HLK1000 | |
Max. loading (Ton) | 2 | 5 | 10 | 20 | 40 | 60 | 80 | 100 | 160 | 250 | 400 | 500 | 630 | 800 | 1000 | |
Work-piece | D (mm) | ø250 ~1800 | ø250 ~2300 | ø320 ~2800 | ø500 ~3000 | ø600 ~4200 | ø700 ~5000 | ø700 ~5500 | ø700 ~6000 | ø1000 ~6000 | ø1000 ~7500 | ø1000 ~7500 | ø1000 ~8000 | ø1000 ~8500 | ø1500 ~9000 | ø1500 ~10000 |
PU roller (mm) | D1 | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 550 | Metallic rollers are used for large tonnage roller bed | ||||||
W1 | 80 | 100 | 120 | 120 | 120 | 120 | 120 | 120 | ||||||||
Metallic roller (mm) | D2 | 190 | 240 | 290 | 340 | 394 | 444 | 490 | 538 | 620 | 700 | 800 | 800 | 850 | 1000 | 1000 |
W2 | 16 | 20 | 38 | 45 | 60 | 70 | 70 | 100 | 220 | 260 | 300 | 300 | 350 | 350 | 350 | |
Linear speed (m/h) | 6-60 (Speed control VFD) | |||||||||||||||
Motor power (kW) | 2×0.18 | 2×0.37 | 2×0.55 | 2×1.1 | 2×1.5 | 2×1.5 | 2×2.2 | 2×2.2 | 2×4 | 2×5.5 | 2×5.5 | 2×5.5 | 2×7.5 | 2×7.5 | 2×11 | |
Above are the standard parameters of the HLK Adjustable Welding Rotator by Bolt, also we can design on customer requirement. |