1) Besides from the aspect of configured function, for this series of HGZ Self Adjusting Welding Roller Bed, another dimension of dividing the product is in view of its loading capacity:
As introduced at the beginning of this product group, HGZ series Self Adjustable Welding Roller Bed have standard tonnage from 5 Ton to 250 Ton:
a) Light duty: Of these, the 5 Ton, 10 Ton, and 20 Ton can be classified as Light duty, or small models;
b) Medium duty: Loading tonnage scope of 40 Ton to 150 Ton (40 Ton, 60 Ton, 80 Ton, 100 Ton, 150 Ton) can be viewed as Medium duty Welding Turning Roller;
c) Heavy duty: 200 Ton and 250 Ton can be grouped as heavy duty models.
In this product section we will have a spread on self adjusting small models:
The cylindrical parts to be welded, painted, or assembled with these small Welding Roller Bed should have the diameter scope from Diameter 250mm to Diameter 3500mm, extensive;
a) During welding operation, its turning rollers are in revolve. This is also the welding speed;
b) Such linear welding velocity is same as that of the medium duty and heavy duty Self Adjusting Welding Rotator: To be available for modulation within the range of 100~1000 mm/min., controlled with A.C. inverter;
The drive motor for Welding Turning Roller revolving in small models ranges in 0.75kW ~1.5kW, based on specific loading tonnage;
a) All of the workpieces used in these portable Welding Roller Bed, which can have direct contact with all the four pieces of Welding Turning Roller, have its size ranging from diameter 760mm to 1160mm;
b) Of course, if adding function of beds adjustable is equipped with the welding rotating equipment, as introduced in the preceding section of “HGZ series Roller Bed Adjusting High Quality Self Adjusting Welding Rotator”, the diameter range of the Welding Turning Roller can be wider accordingly;
a) For fixation of these light duty models, just put it on the workshop ground, without the need of using anchor bolt, let alone foundation made;
b) So, relocation of these Small Welding Rotator is easy job. Design of the welding equipment gives these self adjusting models product solid base:
Solid design Wuxi JACK welding base bed: (Fig.1)
Operation on these light duty models is with a remote hand held pendant, see below picture. There are varieties of button layout design with remote pendant of the standard Welding Turning Roller, and this is just one of example. Whatever design of the pendant, they all share the functions of:
Hand held operating pendant: (Fig.2)
a) Power On and Off of the welding rotating equipment;
b) Welding Turning Roller revolving speed adjustment knob and its digital display;
c) Welding Turning Roller revolve direction switching between Forward and Backward;
d) Emergency Stop button of the welding equipment product;
a) There is counterpart of light duty product in leadscrew adjusting Welding Turning Roller. For detail, please check product section of “HLK series light duty Standard Adjustable models by Bolt”;
b) For heavy duty Self Adjusting models, please check product section of “HGZ Heavy duty Standard Self Adjusting Welding Rotator for Tank”.
HGZ Light duty Self Adjusting Welding Turning Roller | |||||
Model | HGZ5 | HGZ10 | HGZ20 | ||
Max. loading (T) | 5 | 10 | 20 | ||
D3 (mm) | 760 | 910 | 1160 | ||
Workpiece (mm) | d | 250 | 320 | 450 | |
D | 2300 | 2800 | 3500 | ||
Roller size | R PU roller (mm) | D1 | 250 | 300 | 350 |
W3 | 100 | 120 | 120 | ||
Metallic roller (mm) | D2 | 244 | 294 | 344 | |
W4 | 20 | 25 | 30 | ||
Linear speed (mm/min.) | 100 ~ 1000 | ||||
Motor power (kW) | 0.75 | 1.1 | 1.5 | ||
Roller span A (mm) | 900 | 1100 | 1350 |