1) Besides from the aspect of configured function, for this series of HGZ Self Adjusting Welding Roller Bed, another dimension of dividing the product is in view of its loading capacity:
a) Of these, the 5Ton, 10Ton, and 20Ton can be classified as Light duty Welding Rotator, or Small Welding Rotator;
b) Loading tonnage scope of 40Ton to 150Ton (40 Ton, 60 Ton, 80 Ton, 100 Ton, 150 Ton) can be viewed as Medium duty Welding Turning Roller;
c) 200Ton and 250Ton can be grouped as heavy duty welding rotator.
In this section we will have a spread on HGZ series self adjusting Light duty Welding Turning Roller:
The cylindrical parts to be welded, painted, or assembled with these small Welding Roller Bed should have the diameter scope from Dia.250mm to Dia.3500mm, extensive;
a) During work of the Welding Rotator, its rollers are in revolving. This is the welding speed of the Light duty Welding Roller Bed;
b) This linear velocity is same as that of the medium duty and heavy duty Self Adjusting Welding Rotator: To be available for modulation within the range of 100~1000 mm/min., controlled with A.C. inverter;
The driving motor for Welding Turning Roller revolving in Small Welding Rotator ranges in 0.75kW ~1.5kW, based on specific tonnage of the Welding Roller Bed;
a) All of the workpieces used in these portable Welding Roller Bed, which can have direct contact with all the four Welding Turning Roller have its size ranging from 760mm to 1160mm;
b) Of course, if adding function of beds adjustable is equipped with the Self Adjusting Welding Rotator, as introduced in the preceding section of “HGZ Roller Bed Adjusting High Quality Self Adjusting Welding Rotator”, the diameter range of the Welding Turning Roller can be wider accordingly;
a) For fixation of these light duty welding rotator, just put it on the workshop ground, without the need of using anchor bolt, let alone foundation made;
b) So, relocation of these Small Welding Rotator is easy job. Design of the Welding Roller Bed gives these self adjusting Welding Turning Roller solid base: (Fig.1)
Operation of the HGZ standard Self Adjustable Welding Roller Bed is with a remote pendant. See below picture. There are varieties of button layout design with remote pendant of the standard Welding Turning Roller, and this is just one of example. Whatever design of the pendant, they all share the functions of: (Fig.2)
a) Power On and Off of the Welding Rotator;
b) Welding Turning Roller Revolving Speed adjustment knob and its digital display;
c) Revolving direction switching between Forward and Backward of the Welding Turning Roller;
d) Emergency Stop button of the Light duty Welding Rotator;
a) There is counterpart of light duty product in leadscrew adjusting Welding Turning Roller. For detail, please check product section of “HLK Light duty Standard Adjustable Welding Rotator by Bolt”;
b) For heavy duty Self Adjusting Welding Roller Bed, please check product section of “HGZ Heavy duty Standard Self Adjusting Welding Rotator for Tank”.
Below are the specifications of standard HGZ Self Adjusting Light duty Welding Roller Bed (Light duty Welding Turning Roller):
HGZ Light duty Self Adjusting Welding Rotator (Welding Roller Bed, Welding Turning Roller) | |||||
Model | HGZ5 | HGZ10 | HGZ20 | ||
Max. loading (T) | 5 | 10 | 20 | ||
D3 (mm) | 760 | 910 | 1160 | ||
Workpiece (mm) | d | 250 | 320 | 450 | |
D | 2300 | 2800 | 3500 | ||
Roller size | R PU roller (mm) | D1 | 250 | 300 | 350 |
W3 | 100 | 120 | 120 | ||
Metallic roller (mm) | D2 | 244 | 294 | 344 | |
W4 | 20 | 25 | 30 | ||
Linear speed (mm/min.) | 100 ~ 1000 | ||||
Motor power (kW) | 0.75 | 1.1 | 1.5 | ||
Roller span A (mm) | 900 | 1100 | 1350 |