Below are technical parameters of Wuxi JACK LHD1500 Pipe Longitudinal Welding Machine for backing purpose:
Model of Pipe Back Welding Machine | LHD1500 |
Applicable Diameter Range of Pipe | Φ500-1500 mm |
Applicable Wall Thickness Range of Pipe | 12 ~ 25.4 mm |
Applicable Length of Pipe | 6 ~ 12 m |
Gantry Rail Span | 2500 mm |
Gantry Rail Length | 15000 mm |
CO2 Back Welding Speed | 240 ~ 2400 mm/min. |
Welding Swing Scope | 0 ~ 35 mm |
Welding Position on Pipe | 12 o'clock |
CO2 Welding Power Supply | NB-500HD |
Welding Wire Size | φ1.2-1.6 mm |
Total Power of the Pipe Back Welding Machine | 4 kW |
Rated CO2 Welding Power Supply Capacity | 250 KVA |
Model of the Pipe Longitudinal and Circumferential Welding Machine | LH50 | Note |
Applicable Pipe Diameter Range | Φ200 mm ~Φ500 mm | |
Applicable Pipe Length Range | 300 mm ~1600 mm | |
Rotate Linear Speed (Welding Speed) | 100-1000 mm/min. | A.C. Inverter control VFD |
Longitudinal Welding Torch Moving Speed | 100-1000 mm/min. | A.C. Inverter control VFD |
Pipe Rotate Support Unit | 2 sets of Manual adjust height | |
Welding Torch Vertical Lift Motor | 200 W | |
Welding Torch Adjust Unit | 1 set, 3 dimensional | Around 100mm stroke |
Pipe Rotating side Three Jaw Chuck | 1 set | |
Welding Mode | SAW/ TIG/ MIG/ GMAW |
1) Usage: This medium duty Pipe Flange Circumferential Welding Machine can be used for implementing on both internal and external circumferential welding on pipes at the same time;
2) Executing Cells: There are 2 pieces of welding torch in one set of the Circumferential Welding Machine, for carrying out internal and external welding simultaneously;
3) Workpiece Pipe Hold and Rotation: There are 2 sets of Welding Rotators being installed along the mechanical horizontal base bed of the Pipe Flange Circumferential Welding Machine. The position of the Welding Rotators can be adjusted manually along its guide rail, according to length of workpiece;
4) Welding Speed: Rotating linear speed of turning rollers in Welding Rotators, equals to welding velocity in the Pipe Flange Circumferential Welding Machine. This speed is controlled with A.C. inverter, and displayed in real time manner during working;
5) Welding Position: The welding in this Pipe Flange Circumferential Welding Machine is in the form of 45° MIG fillet welding.
Welding Mode of Pipe Flange Circumferential Welding Machine | GMAW CO2, or MIG |
Welding Power Supply Max. Current | 500 A |
Welding Current | 300 ~ 400 A |
Pipe Flange Revolving Linear Speed (Welding Velocity) Range | 200 ~ 800 mm/min. |
Pipe Flange Diameter | 200 ~ 600 mm |
Pipe Flange Total Length | Up to 5,000 mm |
1) Structure Feature: As shown in the lefthand photo, there are 2 pieces of extending boom and corresponding welding torch carriage in one set of the compact size Small Cylinder Body Circumferential Welding Machine. So, workpieces can be welded at its both ends at the same time;
2) Welding Operation: The 2 pieces of extending boom are for the purpose of feeding in and retreating welding torch, before and after welding in the cylinder application Circumferential Welding Machine. This is for the purpose of avoiding collision between welding torch and workpiece;
3) Accommodating Varied Length of Pipe: In this Pipe Circumferential Welding Machine, the upright workpiece supporting rack can be adjusted along the bottom rail, on platform of the Pipe Welding Machine, catering on varied length of cylinder body;
4) Welding Mode: In the lefthand photo, the small cylinder body was being carried out strap cladding, or built-up welding in this Circumferential Welding Machine.
1) Usage: This set of Small Pipe Flange Circumferential Welding Machine is specifically designed, for fulfilling circumferential welding on small flanges;
a) As shown in the righthand photo, there is a set of small Welding Positioner being assembled at left end of the welding equipment body, serving as workpiece roller bed;
b) In this way, adjusting on angular position of workpiece, so as to acquiring on optimum position welding, can be fulfilled in the Pipe Welding Machine;
c) Tilting Angle: The pipe flange in this Circumferential Welding Machine can be adjusted within the range of 0°~45°;
3) Welding Position: Correspondingly, welding torch in this Circumferential Welding Machine is kept at 90° upright downward all the while.
Welding Mode of Pipe Flange Circumferential Welding Machine | GMAW CO2, or MIG |
Welding Power Supply Max. Current | 500 A |
Welding Current | 300 ~ 400 A |
Pipe Flange Revolving Linear Speed (Welding Velocity) | 200 ~ 800 mm/min. |
Pipe Flange Diameter | 100 ~ 400 mm |
Workpiece Tilting Range | 0°~ 45° |
Workpiece Total Length | Up to 1000 mm |
Below are technical parameters of Wuxi JACK large beam / girder Longitudinal Welding Machine:
Workpiece Max. Length in Beam / Girder Longitudinal Welding Machine | 49 m |
Workpiece Cross Section Max. Width | 2,400 mm |
Workpiece Cross Section Max. Length | 2,400 mm |
Workpiece Max. Camber | 80 mm |
Extension of Base Plate for Tack Welding | ≧ 20 mm |
Gantry Travel Speed (Welding Velocity) | 200 ~ 4000 mm/min. |
Welding Arm Transverse Moving Stroke | 700 mm |
Gantry Rails Span | 3800 mm |
Welding Mode | Gas Shielded CO2 at Tack Welding |
1) Function: External Pipe Welding Machine initiates on pipe fabrication in the form of pipe forming and tack welding, ahead of final step of finished welding;
2) Application Site: External Pipe Tack Welding Machine is a kind of large scale/ heavy duty and special design Pipe Welding Machine. This welding equipment is usually installed inside a complete production line for pipe production, compared with being applied as an individual operating Pipe Welding Machine;
3) Similar Function Welding Equipment: This Pipe Tack Welding Machine is similar to H Beam Assembly Machine, which, after steel plate is bent into round shape of large diameter pipe, applying final step of squeeze under the drive of hydraulic oil cylinders, and implement tack longitudinal welding along the entire length of the pipe body at the same time;
4) Workpieces being processed in Pipe Tack Welding Machine is fairly large: Diameter is up to Φ1200mm, length up to 30m.
Model of Pipe Tack Welding Machine | Heavy duty PTW |
Max. Pipe Length | 30 m |
Pipe Diameter | 500 ~ 1200 mm |
Pipe Thickness | 12 ∼ 25 mm |
Pipe Tack Welding Way | Automatic CO2 Gas Shielded |
Pipe Tack Welding Speed | 500∼6000 mm/min. (VFD, Inverter Control) |
Below are technical parameters of Wuxi JACK heavy duty large internal Pipe Welding Machine:
Model of Internal Pipe Welding Machine | Heavy duty PIW |
Max. Pipe Length | 30 m |
Pipe Diameter | 500 ~ 1200 mm |
Pipe Thickness | 12 ∼ 25 mm |
Pipe Internal Welding Way | Automatic SAW of Triple Arc |
Pipe Internal Welding Current | 400 ~ 500 A |
Pipe Internal Welding Wire | 4mm Solid Wire |
Pipe Internal Welding Speed | 250∼700mm/min. (VFD, Inverter Control) |