1. Pipe Fabrication: As its name suggests, Pipe Welding Rotator fulfils internal and external circumferential process step on cylindrical working parts, the typical ones are: Pipe/ Tube/ Tank/ Pressure Vessel/ Cylinder, etc.;
2. Multiple Process Technology: The most often applied is welding. This is the name “Pipe Welding Rotator” got from; Besides, painting/ assembling/ cleaning/ testing... can also be implemented with the running of its Welding Turning Roller;
3. Adjustable Working Speed: Deliver continuous and precise management, together with real time display on circumferential working speed of Pipe Welding Rotator;
4. The Other Common Used Name: Considering working element and style of Pipe Welding Rotator, there are numerous popular synonyms with this widely applied welding equipment: Welding Roller Bed/ Welding Turning Roller/ Welding Turning Roll / Welding Rolling Bed, etc.
1) Loading Capacity of Welding Turning Roller: From 2 Ton up to 2000 Ton of working parts can be loaded onto welding roller bed and turned into rotation;
2) Diameter Range of Pipes: From Φ250mm up to Φ10,000mm working parts, can be fit onto groups of Welding Turning Roller,
In all, there are always suitable model of Pipe Welding Rotator for customers choice;
1. Broad Customer Base: Ever since our set up, Wuxi JACK has delivered over thousand sets of various models Pipe Welding Rotator, covering full loading capacities and control manners of Welding Roller Bed and Welding Turning Roller. Customers of our Welding Pipe Welding Rotator come from all walks of life, at every corner of China, as well as overseas nations and regions;
Your selection on Wuxi JACK Pipe Welding Rotator is always wise choice!
Pipe Welding Rotator has extensive use in industrial manufacturing field. Over the years benefitting from huge volume output of Welding Roller Bed, Wuxi JACK has created outstanding quality product of well establishment, including:
1. Core Function Element: Welding Turning Roller carries out core operation for running of Pipe Welding Rotator: Loading and drive working parts into rotation, with revolving linear speed adjustable;
2. Critical Role: Proper design and manufacture on Welding Turning Roller greatly determines performance level of Pipe Welding Rotator;
3. So, what are critical factors affecting performance of Welding Turning Roller? It is material, workmanship and size of Welding Turning Roller;
There are two most applied types of raw material for making Welding Turning Roller:
a) Polyurethane for light and medium duty Pipe Welding Rotator, covering loading capacity range of 2 ton to 160 ton welding roller bed;
b) Fully metallic steel for heavy duty Pipe Welding Rotator, covering loading tonnage of 160 ton up to 2000 ton welding roller bed;
As shown in the above 4 photos, there are varied design and compositions of Welding Turning Roller in Wuxi JACK Pipe Welding Rotator:
a) Photo 1: Hard strength polyurethane white color Welding Turning Roller in light duty pipe welding roller bed;
b) Photo 2: Combined 3 pieces of Welding Turning Roller, delivering medium level hardness and strength: Polyurethane in the middle, together with strong metallic steel at both lateral sides. In this way, sufficient friction force and strong rigidity can be guaranteed in Welding Turning Roller of medium duty Pipe Welding Roller Bed;
c) Photos 3 and 4: Fully metallic forged steel Welding Turning Roller in heavy duty Pipe Welding Rotator. In this way, heavy weight cylindrical working parts can be supported and revolved reliably on welding roller bed;
a) Technical Parameters: Including diameter and lateral width of Welding Turning Roller in pipe welding roller bed;
b) Manufacturing Cost: The larger the overall dimension of Welding Turning Roller, the higher its manufacturing cost, and hence the higher manufacturing cost of entire set Pipe Welding Rotator;
c) Fully Guaranteeing Superior Performance: Demonstrated in technical specifications of every model Pipe Welding Rotator, Wuxi JACK never reduce cost to exploit improper profit, by degrading quality of our product, including welding roller bed.
1) Extensive: Welding Turning Roller has very widespread use in the field of industrial manufacture on cylindrical working parts: All sizes of metal barrels involves operation of Welding Roller Bed, to fulfil its circumferential welding;
2) Large Volume: Unlike other welding equipment and process machinery, Pipe Welding Rotator usually come into numerous sets, instead of single set;
The three basic and indispensable welding equipment are:
1) Pipe Welding Rotator discussed here;
2) Welding Positioner;
3) Welding Manipulator (Welding Column and Boom);
a) These three groups of welding equipment sometimes work individually, and sometimes work together, to form up more sophisticated Welding Center;
b) The Typical Applicating Cases of Pipe Welding Rotator: SAW and or GMAW Welding Center, for producing light and heavy duty tanks/ pipes and tubes;
1) Edge Milling Machine: For machining welding groove on raw materials;
2) Plate Butt Joint Welding Machine: For performing on welding on large piece of steel plate, so that subsequent fabricating on large tanks, with Pipe Welding Rotator;
3) Steel Structure H Beam End Face Milling Machine at its subsequent working stations. This is for carrying out end face operation on finished pipes, being delivered from Pipe Welding Rotator;
4) Automatic Roller Strap Cladding Machine;
5) Lamp Post Gantry Welding Machine;
6) Custom Made Circumferential Welding Machine;
These welding equipment work together, to deliver special design and shape pipe flange and or pipe assemblies, by means of Pipe Welding Rotator.