Home

Products

H Beam Production

Plate Process

Steel Structure

Automatic Welding

CNC Machine

Video

Contact

English
简体中文
Pусский
Español

Wuxi JACK 3 in 1 H Beam Fabrication Machine, 

the Best Design/ Quality/ Performance Equipment for Welded H Beam Production in the Industry!

What can 3 in 1 H Beam Build and Straighten Machine do for Customer

As a steel structure equipment of integral function Vertical H Beam Welder, H Beam Fabrication Machine builds up fabricated and straightened welded H Beam/ T Beam with single set of H Beam 3 in 1 Machine, instead of traditional line equipment complex, greatly improve on productivity, and considerably reducing financial cost for customers:
 

Wuxi JACK H Beam 3 in 1 Machine at Customer Facility and Our Workshop for Test, Acceptance, Official Operation:

Machine Acceptance by European Customer at Wuxi JACK
Machine Builds on Vertical Welded H Beam at Customer Plant
Machine Fabricates on Vertical Welded H Beam at Customer Factory
Machine Test at Wuxi JACK Workshop

Finished Workpieces Fabricated from Wuxi JACK 3 in 1 Vertical H Beam Welder, and Machine Working Site:

T Beam
H Beam
Lateral View on H Beam Build Sequence
H Beam

High Quality Welding Seam on Welded H Beam/ T Beam Built from Wuxi JACK 3 in 1 H Beam Build and Straighten Machine:

SAW (Submerged arc welding) seam with knocked off welding flux
Just completed SAW (Submerged arc welding) seam with welding flux still on
CO2 gas shielded welding seam with no welding flux involved
SAW (Submerged arc welding) seam with knocked off welding flux

Close Distance View on Central Function Unit (Assembly, Welding Straightening) of Wuxi JACK H Beam 3 in 1 Machine:

Outlet front view on small H Beam being in assembly/ welding/ straightening
Lateral view on going H Beam be SAW (Submerged arc welding)
Straightening side front view on T Beam be in assembly/ welding/ straightening
Validate on assembly purpose alignment rollers by means of T Beam fitting up and clamp

Every Models of Wuxi JACK 3 in 1 H Beam Fabrication Machine Creates Huge Profit for Customers

Relying on our customer orientated advanced design and word of mouth reputation recognized by customers in China and overseas, we provide full scope of models of 3 in 1 H Beam Build and Straighten Machine for customer choice;
There are 2 species of Wuxi JACK 3 in 1 Vertical H Beam Welder, which is differed based on cross section of finished welded H Beam and T Beam: PHJ and ZHJ series: (Fig.1)

Denotation on Model of H Beam 3 in 1 Machine Vertical H Beam Welder:

PHJ or ZHJ refers to product branch of the H Beam Fabrication Machine;
The digit in model refers to the Max. height of welded H Beam web;
For example, PHJ15, implicates on: This model is one of PHJ series H Beam 3 in 1 Machine, and the max. web height of welded H Beam from the machine is 1500mm
1 set of ZHJ18 and 1 set of ZHJ15
PHJ15
1 set of PHJ20 and 1 set of PHJ15
ZHJ18
ZHJ10
PHJ20
1 set of ZHJ18 and 1 set of ZHJ15
2 sets of PHJ15, with 60° overturning racks
PHJ18
PHJ20
ZHJ15
1 set of ZHJ18 and 1 set of ZHJ15

Lean Production on H Beam 3 in 1 Machine Vertical H Beam Welder at Wuxi JACK

Rated First in Market Share: Wuxi JACK PHJ and ZHJ series 3 in 1 H Beam Fabrication Machine has the best selling volume in industry across the world: Chinese market, and Russian / Belarus/ East European/ South East (Vietnam/ Indonesia) countries. These years, the customer base in the Southern Hemisphere: Argentina/ Columbia / Austria... also see boom development. Every year we deliver over 100 sets of 3 in 1 H Beam Build and Straighten Machine to Chinese domestic and overseas markets.
Lean Production: Such steady large orders from steel structure customers helps us introducing Lean Production System to company, throughout the entire value chain from order to delivery, helping maintaining the optimum performance on People (Safety)/ Quality / Velocity (Leadtime) / Cost (Machine quotation) of all our products, especially box product of 3 in 1 H Beam Fabrication Machine:
Batch assembly on PHJ models mechanical base bed
Commissioning zone on 3 sets of ZHJ models: ZHJ20/ ZHJ18 / ZHJ15
Final assembly and test area on 4 sets of PHJ models: 3 sets of PHJ18 and 1 set of PHJ15
Validating zone on 5 sets of ZHJ models: 2 sets of ZHJ20, and 3 sets of ZHJ15

Quick Check on Suitable H Beam Specifications with Common Seen Models of Wuxi JACK 3 in 1 H Beam Fabrication Machine

Below parameter table is for your quick identifying on, which model of our 3 in 1 Vertical H Beam Welder is more proper for your use. For more detailed introduction on each subsidiary and model of the H Beam 3 in 1 Machine, please check the later segment of this page:

Working Videos of Wuxi JACK 3 in 1 H Beam Build and Straighten Machine

Related Pages: Besides the below 8 operating/ commissioning videos of Wuxi JACK 3 in 1 H Beam Fabrication Machine, there are several other pages, for introducing and presenting videos of our machine group:
1. Working videos of Wuxi JACK 3 in 1 H Beam Fabrication Machine;
2. Running videos of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine;
3. Operating videos of Wuxi JACK Integral Function H Beam Welding Machine;
4. Videos of Wuxi JACK Three in One H Beam Welding Machine

Technical Comparison on 3 in 1 H Beam Fabrication Machine of Wuxi JACK and Other Producer

1. Straightening Capacity of Wuxi JACK 3 in 1 H Beam Build and Straighten Machine:

1) Max. H Beam Flange Thickness: Of Wuxi JACK machine is 40mm, compared with only 20mm of other supplier’s;
2) Straightening Unit Structure: Wuxi JACK machine is: Hydraulic oil cylinder drive downward acting straightening;
3) Other Supplier’s Structure: Eccentric shaft structure, straightening is performed in lateral movement direction. Such straightening mechanism has much lower acting force, and high failure rate. Its manufacturing cost is also greatly lower than that of Wuxi JACK produced H Beam 3 in 1 Machine;
4) Shown in below photos:

2. Precise Assembly: Downward Pressing Roller Unit in Wuxi JACK 3 in 1 H Beam Fabrication Machine:

1) Wuxi JACK Machine: In the form of solid rectangular beam structure, driven with hydraulic oil cylinder. The downward movement of the rectangular beam is guided with 4 pieces of heavy duty rectangular cross section guiderails, with sufficient reliable sliding friction force;
2) Other Supplier’s: Guided with 4 pieces of rolling rollers, with rolling friction force, of much lighter and unreliable straightening force. Such design structure has obviously lower manufacturing cost than counterpart in Wuxi JACK H Beam 3 in 1 Machine;
3) Shown in below photos:

 

3. 3 Dimensional Welding Torch Position Control in 3 in 1 Vertical H Beam Welder:

1) Wuxi JACK Machine: Accurate and precise positioning inching adjusting management along X/ Y/ Z axis, guided with high precision guiderails on cross slides;
2) Other Supplier’s: Manual adjustment on welding torch position by visual check. Such welding torch unit has much lower manufacturing cost and very few precision promise, compared with welding torch group in Wuxi JACK 3 in 1 Vertical H Beam Welder;
3) Shown in below photos:
 

4. Unique Design for Fabricating on Small Plate Thickness and Long Length Flange and Web, in Wuxi JACK H Beam 3 in 1 Machine:

1) Wuxi JACK Product: There is uplifting support roller, which is driven with small power motor, for upholding on end of small thickness flange and web. Such sizes flange and web are soft, and easy to droop down. This Wuxi JACK exclusively owned ingenious design gadget, is for preventing the flanges and web from dropping down, and guaranteeing on fitting up precision of 3 in 1 H Beam Build and Straighten Machine;
2) Other Supplier’s: No such mechanism;
3) Shown in below photos

Technical Superiorities of Wuxi JACK Assembly Welding Straightening H Beam 3 in 1 Machine

The delicate design of our PHJ and ZHJ series 3 in 1 H Beam Fabrication Machine takes full lead on technique in industry and market, encompassing all the 3 critical functions for fabricating on welded H Beam and T Beam: Assembly/ Welding/ Straightening. This makes sure our 3 in 1 Vertical H Beam Welder leading far ahead of other company’s products:

1. Precise Assembling H Beam with 3 in 1 H Beam Fabrication Machine:

1) Assembly Effect: Precise and heavy force reliable assembling and fitting on flanges and web into T Beam/ H Beam;
2) Exclusive Technology: Smart design technical know how, applicable on all specifications of flanges and web;

2. High Quality Welding H Beam with 3 in 1 Vertical H Beam Welder:

1) Welding Quality: Precise and easy operation three axis position manipulation on welding torch position;
2) Rich Choice on Welding Technique: Various advanced welding technique, suitable on all kinds of customer demand and operating circumstances: Single arc SAW; Twin arc SAW; CO2 gas shielded GMAW. Wuxi JACK engineering team commands on rich experience on every kind of welding technology applicable for the machines;
3. Super Strong Straightening Capacity: Only Wuxi JACK produced 3 in 1 H Beam Build and Straighten Machine has capability of straightening on 40mm thickness H Beam flange.


 

The Best Order to Delivery Performance of Wuxi JACK Assembly Welding Straightening H Beam 3 in 1 Machine:

 

1. The Primary Considerations on Purchasing New Equipment Like 3 in 1 H Beam Fabrication Machine:

1) Can this supplier provide the machine, which can best meet requirement on customer practical condition and requirement?
2) How about quality of the machine?
3) What is price and service term of the machine?
4) How long is lead time of the machine?

 

2. Wuxi JACK Respond to Customer Considerations on 3 in 1 H Beam Build and Straighten Machine:

Wuxi JACK gives the most satisfactory answers on all the above questions for customers:

1) Complete Line Product of 3 in 1 H Beam Fabrication Machine for Customer Selection:

With years of exploration, Wuxi JACK is the only Chinese supplier in the industry, capable of supplying every model of standard and tailor made H Beam 3 in 1 Machine, covering full specifications of welded H Beam and T Beam:
a) Welded H Beam web height from 150mm to 2000mm;
b) Flange and web plate thickness from 3mm to 40mm;
c) Symmetric and non-symmetric cross section of H Beam and T Beam;
d) Conventional straight and tapered H Beam...
In a word, there is always the most suitable model and design of H Beam 3 in 1 Machine for customers:
Tapered H Beam fabricated from PHJ15 model H Beam 3 in 1 Machine
Symmetric and non-symmetric cross section H Beam fabrication in PHJ series machine
150mm web height super small H Beam fabrication
40mm H Beam flange thickness straightening

2) Lean Production System on 3 in 1 H Beam Fabrication Machine:

a) Shown in the below photos taken at Wuxi JACK facility, thanks to confidence from customers, every year Wuxi JACK delivers hundred sets of 3 in 1 H Beam Build and Straighten Machine to customers in China and worldwide;
b) So, we have opportunity to organize lean production on manufacturing the H Beam 3 in 1 Machine, maintaining continuous improvement on site management performance level;
c) As positive result, Wuxi JACK can deliver the top grade quality 3 in 1 Vertical H Beam Welder, with the most reasonable price, optimum steady performance, within the shortest lead time for customers.

Superior Quality Welded H Beam T Beam Fabricated from Wuxi JACK 3 in 1 H Beam Fabrication Machine

The Superior Welding Quality from Wuxi JACK 3 in 1 H Beam Fabrication Machine

Selecting on Proper Model of H Beam 3 in 1 Machine

The lefthand scrolling photos: Welded T Beam and H Beam produced from Wuxi JACK 3 in 1 H Beam Build and Straighten Machine

When customers plan on purchasing 3 in 1 H Beam Fabrication Machine, the 4 critical questions for identifying on suitable model are:

1. The Min. and Max. Sizes of H Beam Expected for Produced from 3 in 1 H Beam Build and Straighten Machine:

1) For Producing Heavy duty H Beam: If customer wants the welding seam on welded H Beam with welding seam size above 12mm, which means more than one time pass of welding should be performed. We recommend customer to select H Beam Production Line, involved with 45° fillet H Beam Welding Machine;
2) For Producing Light and Medium duty H Beam: When one pass welding is sufficient for fabricating on welded H Beam and T Beam, the PHJ and ZHJ model 3 in 1 H Beam Fabrication Machine is more applicable for use;

 

2. Cross Section Symmetry of H Beam Fabricated from H Beam 3 in 1 Machine:

1) H Beam Cross Section Contour: Below sketch shows two types of welded H Beam that can be produced (Fig.2): If all of welded H Beams have symmetric cross section, then ZHJ series 3 in 1 Vertical H Beam Welder is the best choice: In terms of production efficiency and running cost;


 

2) If there exist fairly percentage of welded H Beam with asymmetric cross section, then PHJ series H Beam 3 in 1 Machine should be selected for H Beam production;
 

3. The Max. Web Height of H Beam to be Fabricated from 3 in 1 Vertical H Beam Welder:

1) Conventional Models: For both PHJ and ZHJ models H Beam 3 in 1 Machine, we have three standard models based on the largest web height of fabricated welded H Beam: 1500mm (PHJ15 and ZHJ15), 1800mm (PHJ18 and ZHJ18), and 2000mm (PHJ20 and ZHJ20), which can meet most majority of customer demand on H Beam manufacture;
2) For special size H Beam, especially super light model, for example, the max. H Beam web height is only 1000mm, we have special made ZHJ10 model for customer choice.

 

4. Any Special Technical Requirement on 3 in 1 H Beam Fabrication Machine?

This includes but not limited to:
1) Special Welding Mode: SAW (Submerged arc welding) Single Arc (The default setting) or Twin Arc, or both; SAW or GMAW, or both, which is more proper for customer use;
2) The Min. Size of Workpiece: For example, the min. height of H Beam web is reduced from 200mm to 150mm;
3) The proper specifications electricity of the 3 in 1 H Beam Fabrication Machine at customer nation: Voltage/ Phase/ Frequency;
4) The weather condition of customer nation: The highest temperature/ Humidity (This may affect welding quality of the H Beam 3 in 1 Machine).

Purpose and Value of Assembly Welding Straightening H Beam 3 in 1 Machine

1. Function of the 3 in 1 Vertical H Beam Welder Equipment:

1) General: This machine is for producing welded T Beam/ H Beam/ I Beam of light and medium duty illustrated as below: (Fig.3)
Because the welded H Beam and T Beam is in the position of vertical standing, this machine is also named as “3 in 1 Vertical H Beam Welder”;
2) T Beam Production: At beginning of the H Beam 3 in 1 Machine running, first two pieces of long strip boards (Flange and web) are loaded onto conveyor, and be fit up/ welded and straightened into T Beam, which can be taken as either finished workpiece T Beam, or WIP (Work in process) of H Beam;
3) H Beam Production: Then, with the 3rd piece of long strip board (As the 2nd piece of flange) loaded onto conveyor of the H Beam 3 in 1 Machine, the T Beam is fabricated into finished workpiece of welded H Beam/ I Beam:
2. A piece of welded T Beam being fabricated from Wuxi JACK ZHJ15 model 3 in 1 H Beam Fabrication Machine: (Fig.4):
3. Welded T Beam is fabricated into H Beam, in Wuxi JACK PHJ15 model 3 in 1 H Beam Build and Straighten Machine: (Fig.5)
 

4. Great Value of H Beam 3 in 1 Machine for Steel Structure Customer:

1) Financial and Efficiency Benefits: 3 in 1 H Beam Build and Straighten Machine simplifies the original machine complex of H Beam Production Line to single set of H Beam 3 in 1 Machine, raising production efficiency on welded H Beam manufacture, reducing period cost of machine and equipment purchase budget and variable running cost fundamentally. The summed up cost saving from 3 in 1 H Beam Fabrication Machine can be up to 50% to 60% for steel structure customers;
2) P/ Q/ V/ C Management: 3 in 1 H Beam Fabrication Machine is a high technological equipment, rendering the best solution for customers in terms of safety, quality, cost and productivity: This machine brings along revolutionary change in making welded H Beam and T Beam;
3) For brief review on superiority of our product, please visit slides page of “Quick Understanding on Wuxi JACK 3 in 1 H Beam Fabrication Machine”.

 

5. The Powerful Strengths and Leading Edge of Wuxi JACK 3 in 1 H Beam Build and Straighten Machine:

1) Take Lead on Development: Wuxi JACK is the first company to deliver mature product of 3 in 1 H Beam Fabrication Machine into market. From the year 2000~ 2008, this machine was only in laboratory stage. Due to some technical difficulties, this product could not be pushed to market in genuine sense;
2) In 2009, Wuxi JACK took the lead in launching the first set of ready to use 3 in 1 H Beam Fabrication Machine to customers, upgrading the machine from years of concept design to practical application;
3) Superior Quality: Wuxi JACK assembly welding straightening H Beam 3 in 1 Machine has excellent performance at customer site. It does wonderful job for steel structure clients all over the world, and gained word of mouth broadly;
4) Leading Market Share: Over the past two decades, Wuxi JACK ranks top on selling volume of 3 in 1 H Beam Build and Straighten Machine, and has delivered over 1000 sets for customers both in China and abroad. Currently, Wuxi JACK 3 in 1 Vertical H Beam Welder has not only taken leading position in Chinese domestic, but also be exported to Overseas in large volume, especially Middle and East Europe, Central Asia, Southeast Asia, South America, etc.

Classification on Wuxi JACK 3 in 1 Vertical H Beam Welder H Beam 3 in 1 Machine

As the first tier company on making 3 in 1 H Beam Fabrication Machine, Wuxi JACK design and produce full range of the machine, which can be divided into three general groups of:
1. PHJ series: For fabricating on both symmetric and asymmetric welded T Beam/ H Beam;
2. ZHJ series: For specifically fabricating on symmetric welded T Beam/ H Beam;
3. Tailor Made Models: For fabricating on special specification small welded T Beam/ H Beam.

 

1. PHJ Series 3 in 1 H Beam Fabrication Machine:

1) PHJ series produces welded H Beam with symmetric and asymmetric cross section: (Fig.6)


 

2) H Beam Assembly Way: One side of H Beam is positioned and clamped with automatic hydraulic drive; The opposing side of H Beam is assembled with manual turning handwheel, which in turn transmitted with leadscrew. H Beam flange and web are fixed by means of precise eccentric alignment rollers;
3) Welding Mode: 0° flat position submerged arc welding;
4) Straightening Way: Hydraulic drive 2 pieces of oil cylinder downward acting;
5) The three standard models: PHJ15/ PHJ18/ PHJ20 H Beam 3 in 1 Machine.

 

Technical Parameters of PHJ Model Assembly Welding Straightening H Beam 3 in 1 Machine:

 Standard Models of PHJ
 H Beam Fabrication Machine
 PHJ15/ PHJ18/ PHJ20
 Workpiece Cross Section Type  Symmetric and Asymmetric 
 Workpiece Web Height  200 ~ 1500 / 1800/ 2000 mm
 Workpiece Web Thickness   5 ~ 30 mm
 Workpiece Flange Width  200 ~ 800 mm
 Workpiece Flange Thickness  6 ~ 40 mm
 Workpiece Length  3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Welding Speed  200 ~ 1200 mm/min.
 Single Pass Welding Seam Toe  6 ~ 12 mm
 Input and Output Conveyor  11m length in 3 Segments, respectively
 Hydraulic System  4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure

2. ZHJ Series 3 in 1 H Beam Build and Straighten Machine:

1) ZHJ series focuses on fabricating on symmetric cross section welded H Beam: (Fig.7)


 

2) Assembly Way: Both sides of H Beam are secured with automatic hydraulic drive, leadscrew transmission, with accurate eccentric alignment rollers clamping;
3) Welding Mode: 0° flat position submerged arc welding;
4) Straightening Way: Hydraulic drive 2 pieces of oil cylinder downward acting;
5) Three standard models: ZHJ15/ ZHJ18/ ZHJ20 H Beam 3 in 1 Machine.

 

Technical Parameters of ZHJ Series 3 in 1 H Beam Build and Straighten Machine:

  Standard Models of ZHJ 
  H Beam 3 in 1 Machine
 ZHJ15/ ZHJ18/ ZHJ20
 Workpiece Cross Section
 Type
 Symmetric Only
 Workpiece Web Height  200 ~ 1500 / 1800/ 2000 mm
 Workpiece Web Thickness  6 ~ 32 mm
 Workpiece Flange Width  150 ~ 750 mm
 Workpiece Flange Thickness  6 ~ 40 mm
 Workpiece Length  3000 ~ 15000 mm
 Welding Mode  Single Arc or Twin Arc SAW
 Welding Speed  200 ~ 1200 mm/min.
 Single Pass of Welding Seam  6 ~ 12 mm
 Input and Output Conveyor  11m length Each in 3 Segments
 Hydraulic System  4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure

3. Light Duty H Beam 3 in 1 Machine:

1) Niche Application Scenario: Some customers produce small size and thin thickness H Beam for their projects. Which, suppose select conventional models of 3 in 1 H Beam Fabrication Machine, it will be a waste for both equipment budget and running cost afterward: (Fig.8)

2) For this reason, there are special made light duty model machine for customer choice. One of the frequently used model is ZHJ10, for producing small H Beams;
3) Assembly Way: High efficiency fit up in phase, with automatic oil cylinder drive at both sides of H Beam;
4) Welding Mode: Small current CO2 GMAW, high IK value and welding seam strength;
5) Straightening Form: Both sides of the H Beam with hydraulic oil cylinders drive straightening rollers downward acting.

 

Technical Parameters of Light Duty H Beam 3 in 1 Machine Vertical H Beam Welder:

  Model Example of Light
 duty 3 in 1 H Beam Fabrication
 Machine
 ZHJ10
 Workpiece Cross Section
 Type
 Symmetric Only
 Workpiece Web Height  160 ~ 1000 mm
 Workpiece Web Thickness  6 ~ 16 mm
 Workpiece Flange Width  80 ~ 500 mm
 Workpiece Flange Thickness  6 ~ 20 mm
 Workpiece Length  3000 ~ 20000 mm
 Welding Mode  CO2 GMAW
 Welding Speed  200 ~ 2000 mm/min.
 Input and Output Conveyor  16m length Each in 4 Segments
 Hydraulic System  4.4 kW Oil Pump motor,
 6~8 MPa Working Pressure

Layout of Wuxi JACK ZHJ15 Model 3 in 1 H Beam Fabrication Machine

Application and Related Equipment of Wuxi JACK Assembly Welding Straightening H Beam 3 in 1 Machine

H Beam Production Line for Producing Large and Heavy duty Welded H Beam:
1) H Beam Assembly and Tack Welding Machine;
2) H Beam Submerged Arc Welding Machine;
3) H Beam Flange Straightening Machine;
4) Hydraulic drive 60° / 90° / 180° Overturning Equipment and Rack;
5) Steel Conveyor;
Other Equipment Related in H Beam Production Line:
1) CNC Strip Plate Cutting Machine: Cut off steel plates as H Beam flange and web;
2) H Beam End Face Milling Machine

 

CNC-CG4000 CNC Flame Cutting Machine
LHC H Beam Welding Machine
HB1500 H Beam Production Line
YTJ60 Hydraulic H Beam Straightening Machine
Z15 H Beam Assembly and Tack Welding Machine
H Beam 60° / 90° / 180° Overturning Equipment and Rack
HGZ5 Self-Adjusting Welding Turning Roller Rotator
HB12 Welding Positioner
01

02

03

FAQ on Wuxi JACK 3 in 1 H Beam Fabrication Machine

3 in 1 H Beam Build and Straighten Machine Blogs

WUXI AMASS MACHINERY CO., LTD
WUXI JACK TECHNOLOGY CO., LTD
0510-83297829
English Language: 15852755799; 
Chinese Language: 13621515089
No. 2, Ouyang Road, Luoshe Town, Wuxi City, Jiangsu Province, China

CONTACT US

© Wuxi AMASS Machinery Co., Ltd  2021 All Rights Reserved.
备案证书号: 苏ICP备13045244号-1