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Huge Benefits and Technical Superiorities of

Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine

A. The Subject of this Page on Wuxi JACK H Beam Fabrication 3 in 1 Machine:

1. This page is for your quick understanding on PHJ and ZHJ series H Beam Fabrication 3 in 1 Machine, the superior product of Wuxi JACK, mainly focusing on its competitive financial and technical advantages;

2. Usage of the Machine: To start with, 3 in 1 H Beam Assembly Welding Straightening Integral Machine is for highly effectively producing welded H Beam/ T Beam with single set of equipment, replacing the traditional machine group of H Beam Production Line in conventional way:
Wuxi JACK PHJ15 model H Beam Fabrication 3 in 1 Machine works at customer facility, and its produced medium height vertical orientated welded H Beam: (Fig.1)

3. Related Pages on Introducing Technical Details and Videos of H Beam Fabrication 3 in 1 Machine:

1) H Beam Fabrication 3 in 1 Machine;
2) Integral Function H Beam Welding Machine;
3) 3 in 1 H Beam Welding Machine;
4) 3 in 1 H Beam Assembly Welding Straightening Integral Machine;
5) Working Vides of H Beam Fabrication 3 in 1 Machine;
6) Working Vides of Integral Function H Beam Welding Machine;
7) Working Vides of 3 in 1 H Beam Welding Machine;
8) Working Vides of 3 in 1 H Beam Assembly Welding Straightening Integral Machine.

B. Advantages of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine:

Slides 1: Huge Business and Financial Benefits of H Beam Fabrication 3 in 1 Machine:

1. Subject: This page of slides gives concise and explicit data on financial benefits of Wuxi JACK H Beam Fabrication 3 in 1 Machine for customers;
2. It is analyzed on the basis of comparison between traditional way of H Beam Production Line, and H Beam Fabrication 3 in 1 Machine:
To be specific, the traditional H Beam Production Line machine group is composed of
1) Z15/ 18/ 20 H Beam Assembly and Tack Welding Machine;
2) LHC/ LHT/ LHA H Beam SAW Welding Machine;
3) HYJ40/ 800 H Beam Straightening Machine
4) YF1880 60°/ 90°/ 180° Steel Structure Overturning Equipment;

3. As can be seen from below data in this page slides, Wuxi JACK PHJ and ZHJ series 3 in 1 H Beam Assembly Welding Straightening Integral Machine is really a revolutionary product, which brings along huge profits for customers. This is the reason, why this machine gained more and more application around the globe over the last decades.

Slides 2: The Outstanding Straightening Capability of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine:

1. The H Beam flange thickness that can be straightened in Wuxi JACK H Beam Fabrication 3 in 1 Machine is 40mm. Comparatively, the H Beam machine produced from other suppliers can only straighten on 20mm thickness flange;

2. The Reason on Exceeding Straightening Capacity of Wuxi JACK H Beam Fabrication 3 in 1 Machine:

This is illustrated in this slides page as below:
1) Thanks to the powerful and ingenious design straightening principle of our machine: The hydraulic cylinder drive straightening rollers, with downward stroke acting way;
2) Not only can Wuxi JACK products have gained 2 times straightening capacity compared with other suppliers produced machine;
3) But also such straightening system works in durable and stable manner, promising long term stable performance. Comparatively, the eccentric shaft structure straightening system of other suppliers produced machine, has very high rate of failure.

Slides 3: Fully Guarantee on Top Grade Welding Quality from Wuxi JACK H Beam Fabrication 3 in 1 Machine:

Welding torch position precise management in the machine:

1. Importance of Welding Torch Position Control: During H Beam welding, welding torch position plays key role on determining quality of finished welding seam;

2. The Artful Control of Welding Torches Position Mechanism of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine:

1) Indicated in below slides page, the 2 pieces of welding torch have 3 dimensional accurate position control, along X/ Y/Z axis;
2) The movement of welding torches are guided by means of high precision linear guiderail;
3) Such design can not only acquire the most reliable/ precise position control on welding torches in the industry;
4) But also have safe and highly efficient operation for operators;
3. Quality and Safety Assurance: Besides, it can fully make sure welding torch will not collide with workpiece during materials sending in, at initial official operation of the H Beam Fabrication 3 in 1 Machine.

Slides 4: Unique Function of Wuxi JACK PHJ Models 3 in 1 H Beam Assembly Welding Straightening Integral Machine:

Both Equal and Non-Equal Flange (Symmetric and Non-Symmetric) welded H Beam can be fabricated in the machine:

1. Only Wuxi JACK delivered H Beam Fabrication 3 in 1 Machine has this ability: The machine can produce both equal flange and non-equal flange welded H Beam, which means symmetric and non-symmetrical cross section, as shown in below slides page;

2. Why We Develop 2 Modes of H Beam Fabrication 3 in 1 Machine for Producing Welded H Beam:

1) There are fairly percentage of H Beam which have unequal flange, especially in Overseas Steel Structure Industry;
2) And such kind of welded H Beam can only be produced in Wuxi JACK PHJ model machine;
3) This is the reason that, why every year, Wuxi JACK PHJ series machines have very large export volume, especially to CIS countries: Russia/ Belarus/ Kazakhstan and South America: Columbia/ Argentina;
3. Although works in semi-automatic fashion, PHJ series H Beam Fabrication 3 in 1 Machine has very convenient and high efficiency operation.

Slides 5: Wuxi JACK ZHJ Model H Beam Fabrication 3 in 1 Machine:

For highly effectively producing equal flange length symmetric welded H Beam:

1. Application Volume: ZHJ models H Beam machine sees more application than PHJ models in Chinese mainland market, because equal flange (Symmetric) welded H Beam is the mainstream working parts in Chinese Steel Structure Industry;

2. Advantages of Wuxi JACK ZHJ Model 3 in 1 H Beam Assembly Welding Straightening Integral Machine:

1) H Beam Assembly: Producing both sides equal length flange (Symmetric) welded H Beam in ZHJ model machine is realized with its H Beam assembling style: Both sides of H Beam web are fit up automatically, working in phase, driven with hydraulic oil cylinders;
2) Less Requirement on Operator Skill: With such working mode of fully automatic style at both sides hydraulic drive, even novice and apprentice operators can command operation of the machine with short time.

Slides 6: Exceeding Performance of H Beam Assembly in Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine:

The precise, heavy duty and consistent guidance on downward pressing roller:

1. This is the 3^rd characteristic that distinguish Wuxi JACK 3 in 1 H Beam Machine, from that of other suppliers. It is for pressing the top piece of flange firmly during H Beam assembly, and prerequisite on satisfactory operation;

2. Downward Movement Unit in Wuxi JACK H Beam Fabrication 3 in 1 Machine:

As can be seen from below slides page:
1) The elevation upward and downward movement of hydraulic drive pressing roller, is guided with 4 pieces of heavy duty rectangular linear guiderails;
2) These 4 pieces of heavy duty rectangular linear guiderails are assembled at internal sides of mechanical U frame;
3) Comparatively, in other suppliers’ H Beam Fabrication 3 in 1 Machine, there are no such 4 pieces of guiderails, just rolling rollers instead, which only delivers feeble and unstable guidance of pressing roller.

Slides 7: Focus on Detail When Design and Production Wuxi JACK H Beam Fabrication 3 in 1 Machine:

This is benefiting from rich experience and long term accumulation and exploration:

1. Details determines success or failure. The performance of any equipment is not only originated from general design and structure, but also more important in detail. This is true with our 3 in 1 H Beam Assembly Welding Straightening Integral Machine, a rather sophisticated equipment;

2. Example on Unique Design in Wuxi JACK H Beam Fabrication 3 in 1 Machine:

1) This slides page gives vivid example on, how does Wuxi JACK focus on details throughout Order to Delivery circle on every of our machine;
2) This is for having the optimum performance of our products, including this box product of ours;
3) The example being indicated in this slides page, helps customer carrying out precise assembly and fabrication on long and small thickness flange, which is easy to drop down during its feeding into the machine.

Slides 8: Full Line Modes for Customer Choice on Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine:

There is always one model fitting for you:

1. Compared with other suppliers, Wuxi JACK not only has full line standard models of our H Beam Fabrication 3 in 1 Machine for customer choice: PHJ15/ PHJ18/ PHJ20 and ZHJ15/ ZHJ18/ ZHJ20, which can meet majority of demands from steel structure customers;
2. But also, we are very strong at designing and manufacturing tailor made models, such as ZHJ10 for customer, to meet personalized requirement from customers.

Slides 9: Superior Quality of H Beam Welding Seam from Wuxi JACK H Beam Fabrication 3 in 1 Machine:

1. This page of slides shows top grade finished welded H Beam/ T Beam and its welding seam, delivered from Wuxi JACK machine products;
2. Such superior quality can be expected in controllable and consistent manner, from all our products;
3. Optional welding models are available for choice based on customer preference and workpiece specifications: SAW/ CO₂ GMAW, single arc/ twin arc.

Slides 10 and 11: Broad Customer Base of Wuxi JACK 3 in 1 H Beam Assembly Welding Straightening Integral Machine:

Both in China and Overseas market:

1. Benefitting from so many technical strong points and unique capabilities of our machine, Wuxi JACK PHJ and ZHJ series 3 in 1 H Beam machines have gained warm applause, and are widely accepted and welcomed by customers both in China and worldwide;
2. Correspondingly, Wuxi JACK PHJ and ZHJ series machines have maintained on the No.1 market share in market for over the past 2 decades.

Slides 12: Lean Production on H Beam Fabrication 3 in 1 Machine at Wuxi JACK:

1. As closing up, thanks to broad base of customers across the globe, Wuxi JACK designs and produces our H Beam 3 in 1 Machine with tenet of Lean Production and Continuous Improvement, as present in below slides page;
2. This fully guarantees on top level performance of P (People)/Q (Quality) /V (Velocity)/ C (Cost) of the machine manufacture: Wuxi JACK always deliver the best quality machine products with the best quality, the most reasonable cost, within the shortest lead time, for rendering the top level service to customers.

Wuxi JACK Other Superior Quality and Best Selling Machines:

XBJ-6 Wall Board Edge Milling Machine

RH1000 Strip Plate Edge Rounding Machine

CNC-CG6000 CNC Oxygen Fuel Flame Cutting Machine

MP30 Plate Butt Joint Welding Machine

LHZ6050 Heavy duty Welding Column and Boom Welding Manipulator

CNC-CP7/3000/12 Large CNC Pipe Cutting Machine

CNC-DX3030 CNC Control Large H BOX Beam End Face Milling Machine

LBS12 L type Welding Positioner

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Other series of Products We Own besides H Beam Fabrication 3 in 1 Machine

MP20 Automatic Plate Butt Joining Machine with Triple Cutting

DX1520 H Beam End Face Milling Machine for Steel Structure

Assistant Hydraulic Loading SXBJ-16 Sheet Metal Plate Edge Milling Machine

General Purpose Automatic Lengthwise ASM63 Angle Steel Straightening Machine

7-Axis 3000/12 Flame And Plasma Large Scale CNC Pipe Cutting Machine

HB-series Single Table Top Universal Welding Positioner with Chuck

3 in 1 H Beam Assembly Welding Straightening Integral Machine Blogs

Welding Power Supply Equipped with 3 in 1 H Beam Welding Fabrication Machine

Brief on Chinese Supplier on H Beam Welding 3 in 1 Machine;

Welding Power Supply Options from Chinese Producer on 3 in 1 H Beam Welding Fabrication Machine;

Wuxi JACK Achievement and Strength as Top Chinese Producer on H Beam Welding 3 in 1 Machine
Special Workpieces for H Beam Fabrication Machine To Meet Customer Demand

The Conventional Workpieces Specifications of Wuxi JACK 3 in 1 H Beam Welding Machine;

Customer Requirement on Special Specifications Welding H Beam for 3 in 1 H Beam Production Machine;

Wuxi JACK Propose to Meet Customer Requirement on 3 in 1 H Beam Assembly Weld Straighten Machine;

Summary on Wuxi JACK Strong Capability to Deliver the Most Fitting Vertical H Beam Welder for Customer
Two Major Welding Modes for 3 in 1 H Beam Welding Machine: SAW And GMAW CO2

Business Case on Communicating 3 in 1 H Beam Fabrication Machine;

Technical Features of SAW and CO2 for being Applied in 3 in 1 H Beam Welding Machine;

General Guideline on Selecting SAW or GMAW CO2 for H Beam 3 in 1 Fabrication Machine;

Technical Comparison between SAW and GMAW CO2 for 3 in 1 H Beam Assembly Welding Straightening Machine;

Wuxi JACK Technical Strength on Providing Appropriate Configutation of H Beam 3 in 1 Machine for Customer

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