The lefthand scrolling photos: Critical technical control points of Wuxi JACK sheet metal plate Edge Miller machine during manufacture
To have successful satisfactory delivery to customer and operation on the machine, there are series of key points for process control in technical view. Here are some examples:
1. The long length rigid mechanical bed (Worktable) with strict tolerance;
2. The reliable hydraulic drive Jacks for firmly clamping on long length steel plate;
3. The uniform and consistent distributing guiderail, racks, and cable slides along the whole length of edge milling worktable;
4. The high power versatile easy operation milling head equipped with Steel Plate Edge Milling Machine;
5. The powerful hydraulic oil cylinders and pipeline;
6. The ingenious design, safe and user friendly operating electric control system;
7. The labor saving high efficiency hydraulic drive material handling system with single and Double Heads Edge Milling Machine;
8. The indispensable lubrication system throughout all the running elements of the machine…
Major steps to initiate on edge milling operation: (Some non-typical adjustments not mentioned here)
1. Check and confirm on the normal status of the machine, especially its revolving units and lubrication points;
2. Review types of welding grooves to be cut of in this shift;
3. Idle run the milling head and its motorized moving carriage, to check its normal condition;
4. Milling Angle Management: Before formal running, be sure to tilt milling head to accurate milling angle, to acquire proper finished beveling effect of Steel Plate Edge Milling Machine. The milling head tilt can be either with manual adjustment, or with motor drive, depending on configuration of machine;
5. Set up proper edge milling speed based on steel plate thickness/ power of milling head, and required chamfer on sheet metal;
6. Next, go for beveling process in Wuxi JACK sheet metal plate Edge Miller!
1. XBJ series Single Head;
2. SXBJ series long stroke Double Heads;
3. FXBJ/FGXBJ series Four or Five Heads
1) Characteristic: This is the largest and heaviest structure of Edge Miller machine. Although with relatively small selling volume, this series of machine embodies comprehensive strength of a company, on designing and manufacturing such jumbo and complicated machines;
2) Applicable Working Parts: Four to five heads models are specifically applied for milling on complicated welding grooves on excessive large metal plates: The plate can be 23m long, 100mm thick, 5,000mm width, 70+ ton weight;
3) The typical models of the four to five models machines are: FXBJ-21/ FGXBJ-20/ FGXBJ-21, and FGXBJ-23.
| Model of Four Heads Configured Steel Plate Edge Milling Machine | FGXBJ-21/ 22/ 23 |
| Max. Valid Edge Milling Length | 21 ~ 23 m |
| Max. Valid Edge Milling Width | 3 ~ 5 m |
| Moving Stroke of Longitudinal Pressing Beam | 1000 ~ 1200 mm |
| Power and rpm of Lengthways Milling Head | 11 kW, 715 rpm, MU-9S |
| Specification of Lateral Facing Head | 7.5 kW, fixed 0°, TX-40, 6 grades by handwheel |
| Hydraulic Motor Power | 7.5 kW |
| Milling Head Quantity | 4 sets 11 kW + 1 set 7.5 kW |
| Spindle rpm of Edge Milling Head | 65 ~ 715 r/min., 9 grades by handwheel |
| Applicable Plate Thickness | 6 ~ 80mm/ 100mm |
| Milling Angle for Top and Bottom Head | 0° ~ 85°; -45° ~ 0° |
| Edge Milling Speed | 300 ~ 3000 mm/min. |
| Lateral Face Milling Speed (Optional) | |
| Lateral Face Milling Speed (Optional) | 130 ~ 800 mm/min. Stepless |
| Heavy duty Steel Plate Edge Milling Machine Overall Dimension | 30m Length x 9m Width x 4.2m Height |
1. Application: With its long length of edge milling stroke, this range of plate Edge Miller machine is the basic and indispensable equipment, applied in large scale projects for processing on large size raw materials. For example: Bridge Construction/ Steel Structure/ LPG (Liquified Petroleum Gas) Tanks/ Boil/ Pressure Vessel, etc.;
1) The equipment preceding is CNC Strip Plate Cutting Machine;
2) Subsequent Equipment:
a) Plate Butt Joint Welding Machine;
b) Welding Manipulator (Welding Boom);
c) CNC Pipe Cutting Machine;
3) The Equipment with Similar Function, but in Different Sizes and Work Principles:
a) Hobbing Cutter (Small rolling shear);
b) CNC Triple Flame Cutting Machine;
c) Sheet metal moving type heavy duty Steel Plate Edge Milling Machine (55kW milling head);
d) Edge Rounding Machine;
e) Beam End Face Milling Machine