To start this product section of High Precision leadscrew adjustable Welding Roller Bed, please check below two pictures of its driving Welding Turning Roller taken from different visual angles:
Close view on Wuxi JACK special design high precision hexagon control structure: (Fig.1,2)
From the above two pictures of the special made Welding Rotator, we can find at first glance, that:
1) There is only one set of motor reducer, in the driving section Welding Roller Bed of this product, instead of two sets as in the case of conventional design HGK Leadscrew Adjustable type, as we introduced in the previous product section;
2) Connection of the two pieces of Turning Roll carriages is with one piece of 6 edge rod(Marked in red square frame in the above pictures);
3) A handle bar (Marked in yellow square frame in the above pictures) is used for replacing the handwheel for turning leadscrew, in the structure of “HGK standard Adjustable Welding Turning Roll by Leadscrew”.
From here let us explore on specialties with this series of tailor made high precision:
1) The Six Edge Rod in the specialized HGK High Precision Welding Turning Roll: (Fig.3)
a) The Six Edge Rod of this professional Welding Roller Bed serves as connection between the 2 pieces of Welding Turning Roll carriages, not only physical, but also power transmission for operation;
b) In this respect, it guarantees on perfect synchronous running of the 2 sets of driving section Welding Roller Bed. Comparatively, design of 2 motor reducers as in the case of standard HGK Adjustable Welding Rotator by Leadscrew, which sometimes brings along slight deflection from in phase of the 2 Welding Turning Roll, and in turn causes issues such as skidding, etc.
c) Besides, cross section shape of the 6 edge rod makes the rod can not only revolve (For power transmission of the Welding Roller Bed), but also slide (For Welding Turning Roll carriage movement). A simple design makes multi-functional job fulfilled in the HGK models Welding Rotator;
d) This critical piece of 6 edge rod is made of Alloy Steel or Stainless Steel, which is durable in use;
Or, control on center distance of the two Welding Turning Roll in this product, is in the form of: One carriage fixed, another movable. This is also different from the standard design of HGK Adjustable Welding Turning Roll by Leadscrew, as we introduced in the former product section;
a) In theoretical, all the tonnage of HGK series Leadscrew Adjustable Welding Roller Bed can be designed and produced into such kind type of hexagon rod high precision type;
b) On the other hand, due to its strict requirement on rotation precision of the Welding Turning Roll, this kind of design is more often seen in light duty models, for processing on workpiece (Cylindrical parts) with diameter less than 1,000 mm ~1,500 mm;
a) There is another kind of tailor made HGK models Welding Rotator, which serves on different application task for customer. For detail, please check product section of “HGK Professional Tailor Made Leadscrew Adjustable”;
b) There is counterpart high precision product in HLK series bolt adjusting type Welding Roller Bed. For detail, please check product section of “HLK Anti-Drifting and Traveling Adjustable Welding Rotator by Bolt”.
High Precision HGK Adjustable Welding Rotator by Leadscrew | |||||
Model | HGK2 | HGK5 | HGK10 | ||
Max. loading (Ton) | 2 | 5 | 10 | ||
Workpiece(mm) | D | ø250~1800 | ø 250~2300 | ø 320~2800 | |
Roller diameter and width (mm) | PU roller | D1 | 200 | 250 | 300 |
W1 | 80 | 100 | 120 | ||
Metallic roller | D2 | 190 | 240 | 290 | |
W2 | 16 | 20 | 38 | ||
Linear Revolving Speed (mm/ min.) | 100 ~ 1000 | ||||
Motor power(kW) | 2×0.18 | 2×0.37 | 2×0.55 | ||
Roller distance (mm) | A | 300~950 | 400~1300 | 480~1400 |